Electrolux W365H User manual

Service Manual
W365H, W375H, W3105H,
W3130H, W3180H, W3240H, W3300H
Wascator FOM71 CLS
Clarus Control
438 9201-51/EN
07.45

Overview
Service
instructions
Machine
components
and parts
1
2
3
4
5
11
12
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
50
Safety precautions
Technical data
Machine presentation
Programmes
Regular maintenance
Troubleshooting
Control unit
Programme unit
Door and door lock
Motor and motor control
Drain valve
Detergent compartment
Heating
Frame
Options

1. Safety precautions
438 9144-41/01
00.45
Contents
Safety precautions ....................................................................................3
Warnings...................................................................................................3

Service
Manual
438 9144-41/01
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1
1. Safety precautions
Safety Precautions
•The machine is only intended for washing with water.
•Do not allow minors to operate the machine.
• Installation and maintenance work should only be done by authorized
persons
•Do not bypass the door lock of the machine.
•Any leaks, e.g. a worn-out door seal, should be repaired immediately.
•Prior to repairs or maintenance, be sure to read the corresponding
handbooks and service manuals.
•Do not flush the machine with water.
Warnings
The service manual includes the following warnings that warn of possible
injuries. Next to each warning text, a page reference refers to the page
where the warning can be found in the manual.
DANGER
Be careful when measuring the electric components in the motor
control. All components have a potential difference of approx.
300 V in relation to protective earth and neutral. When the green
LED on the motor control card is lit, the components carry
dangerous voltages. The motor control lose all voltage about 10-30
seconds after the voltage has been disconnected and the motor has
stopped.
Chapter 30, pages 2 and 5.

2. Technical data
438 9144-61/03
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Contents
Technical data ........................................................................................... 3
Physical features .................................................................................. 3
Connections ......................................................................................... 4

438 9144-61/03
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2
2. Technical data
Service
Manual
Technical data
Physical features
Model types
Washer extractor W365H/ W375H W3105H W3130H W3180H W3240H W3300H
FOM71 CLS
Inner drum
Volume l 65 75 105 130 180 240 300
Diameter mm 520 520 595 650 725 795 795
Depth mm 315 365 360 390 435 485 610
Capacity, dry weight
Filling factor 1:10 kg 6,5 7,5 10,5 13 18 24 30
Filling factor 1:13 kg 5 5,8 8 10 13,8 18,5 23
Drum speed
Washing rpm 52 52 49 49 44 42 42
Extraction rpm 1100 1100 1025 980 930 890 820
G factor
Extraction 350 350 350 350 350 350 300
Dimensions
Width mm 720 720 830 910 970 1020 1020
Depth mm 690 690 705 785 870 915 1060
Height mm 1115 1115 1300 1325 1410 1445 1445
Service area,
recommended
On the sides mm 50 50 50 50 50 50 50
Behind mm 500 500 500 500 500 500 500
Weight
Net kg 144/195 159 201 267 350 400 509

22. Technical data
4438 9144-61/03
07.45
Service
Manual
Connections
Model types
Washer extractor W365H W375H W3105H W3130H W3180H W3240H W3300H
FOM71 CLS
Motor input
During extract cycle
at nominal voltage
No load,
no imbalance W 550 650 860 1040 1700 1600 1440
Nominal load W 860 950 1150 1470 2100 2350 1900
Max. load,
max. imbalance W
Water valves
Connection DN 20 20 20 20 20 20 20
Recommended
water pressure kPa 200-600 200-600 200-600 200-600 200-600 200-600 200-600
Pressure limits kPa 50-1000 50-1000 50-1000 50-1000 50-1000 50-1000 50-1000
Capacity at
300 kPa l/min 20 20 20 20 60 60 60
Drain valve
Outer diameter of
connection mm 50/75 50/75 50/75 75 75 75 75
Capacity l/min 170 170 170 170 170 170 170
Steam valve
Connection DN 15 15 15 15 15 15 15
Recommended

3. Machine presentation
438 9144-81/02
04.03
Contents
Description ................................................................................................ 3
General ................................................................................................ 3
Function .................................................................................................... 4
General ................................................................................................ 4
Programme unit.................................................................................... 5
Motor and motor control ....................................................................... 6
Door lock .............................................................................................. 7
Heating ................................................................................................. 8
Water connections ............................................................................... 8
Rear control unit ................................................................................... 8
Detergent compartment ....................................................................... 9
Drain valve ........................................................................................... 9
Frame and dampers ............................................................................. 9

3. Machine presentation 3
3
438 9144-81/02
04.03
Service
Manual
Description
General
The machines covered in this manual include:
Drum volume Model type
(litres)
65 W365H,
Wascator FOM71 CLS
75 W375H
100 W3100H
130 W3130H
180 W3180H
240 W3240H
300 W3300H
The programme unit contains a microprocessor
with a number of standard programmes for
normal wash cycles. New programmes,
specially prepared for specific applications, can
be easily programmed by the customer, either
using the control panel on the washing machine
or using a special computer application. The
programmes are then transferred to the
washing machine on memory cards.
The motor is frequency-controlled and is
controlled by an advanced motor control. This
allows precise and flexible control of the motor
rpm for any application.
The machines are supplied to customer
specifications with e.g. electric or steam heating
or no heating, and may be connected to various
combinations of cold, warm and hard water.
The machines are designed for installation in
hotels, laundries, factories, hospitals, various
institutions, etc.
5206
Fig.
1
1

33. Machine presentation
4438 9144-81/02 04.03
Service
Manual
Function
General
This section presents an overview of the functions of the machine. Most
functions are then presented in detail in separate chapters in the service
manual.
Detergent compartment
Programme unit
Control panel
Door
Door lock
Heating element
Drain valve
Support
Shock absorber
Coil spring
Outer drum
Rear control unit
Front control unit
Motor control
Motor
Water inlet valves
5207
I/O card
Fig.
2
2

3. Machine presentation 3
5
438 9144-81/02
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Service
Manual
Programme unit
The programme unit is made up of the CPU card,
the display card, card reader and one or two I/O
cards. The programme unit holds a number of
standard programmes, but it is also possible to
programme user-specific washing programmes,
either using the control panel on the machine or
a computer.
The programme unit card reader is used to
transfer programmes between a computer and
the washing machine or between different
washing machines.
The programme unit communicates with the
motor control through a serial interface. One or
more I/O cards control the water valves, drain
and heating of the machine. The control signals
are sent via a communication card in the rear
control unit to the various components. The
communication card has connectors for
connecting to various external components, such
as detergent pumps or external water valves.
The programme unit of the machine is described
in detail in section 23. Programme unit.
Programme unit
Heating
element
Voltage supply
K21
Programme unit
A1
Distribution A21
Water
valves Drain
valve
Drain, water, detergent
5207
5223
I/O card 1
A11
I/O card
Fig.
3
Fig.
4
3
4

33. Machine presentation
6438 9144-81/02 04.03
Service
Manual
Motor and motor control
A frequency-regulated motor using a drive belt
drives the drum. The motor is situated on a motor
shelf, under the outer drum with a tensioner
device for the drive belt.
The motor control relies on microcomputer
control and controls acceleration, rpm and
retardation of the drum with high precision.
Further, the motor control can supply
simultaneous values that can be used as
warnings for unbalanced loads and to calculate
the weight of the load.
The motor control communicates with the
programme unit through a serial interface.
The motor and motor control is described in
detail in section 30. Motor and motor control.
Motor
Motor control
Motor control
Ul
Supply
voltage M1
Programme unit
A1
5207
5189
I/O card 1
A11
Communication card A21
5
6
Fig.
5
Fig.
6

3. Machine presentation 3
7
438 9144-81/02
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Service
Manual
Door lock
The door lock is an electro-mechanical type with
double safety switches. The lock is bi-stable, i.e.,
it needs to receive an active pulse from the
control in order to both lock and unlock the door.
A separate printed circuit board, called door lock
control, can be fitted onto the programme unit.
This board controls locking and unlocking. The
card has separate checks for empty drum and
stopped drum. Together with the checks built into
the programme unit, this guarantees that the
door cannot be opened by a mistake.
The door lock on the machine is described in
detail in section 29. Door and door lock.
Door lock control
A31
Level
guard B2
M1
Door lock
A41
Programme unit
A1
Motor
control U1
5225
I/O card
A11
Rotation sensor B3
8
Fig.
7
Fig.
8
Door lock control A31
Door lock
6109
7

33. Machine presentation
8438 9144-81/02 04.03
Service
Manual
T1 T2 T3
L1
N
N
L2 L3
Heating
When using electric heating, the water for
washing is heated by three heating elements
accessible from the front of the machine.
The machine can also be fitted with steam
heating using a steam valve fitted on the rear of
the machine.
The heating system of the machine is described
in detail in section 40. Heating.
Water connections
Depending on the machine size and customer
specifications, the machine has one, two, three
or four inlet valves.
This unit also has eight connections for external
detergent supply.
Rear control unit
This unit contains the main power switch and
connection block for the input voltage, heating
contactor and one or two communication cards
with outputs that control the water and drain
valves of the machine as well as the heating.
There are also connection blocks for connection
to e.g., an external detergent supply.
The rear control unit of the machines is described
in detail in section 21. Control unit.
Water connections
Rear control unit
Heating elements
Main power switch Contactor K21
(heating)
Communication
card
Supply voltage
connection
5365 5207
9
Fig.
9
Fig.
9
Fig.
9