Eliet Minor User manual

HANDLEIDING – MANUAL – MANUEL – ANLEITUNG
HAKSELAAR
SHREDDER
BROYEUR
HÄKSLER
Minor
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1. Introduction
1.1 Read the operating instructions
Eliet machines have been designed for safe and reliable use as long as they are
operated in accordance with the instructions described. Carefully read the operating
instructions before using the machine. Failure to do so can result in personal injury or
damage to the equipment.
1.2 Identification details - Minor
Note the identification details of your machine in the space provided:
2. Guarantee
2.1 Guarantee card
In order to lay claim on the guarantee, the completed guarantee card should be sent to
the address below within one month of purchase:
ELIET
Zwevegemstraat 136
B-8553 Otegem Belgium
Tel : (++32) (0)56 77 70 88
Fax : (++32) (0)56 77 52 13
Engine
Capacity
Serial number :
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3. Welcome
Welcome to the family of ELIET customers.
We would like to thank you for the trust you have shown in ELIET and we are convinced
that you have purchased the very best machine. The operating life of your ELIET
machine is determined by the way in which you look after your machine. This manual
and the accompanying engine manual are there to help you. If you follow the
instructions and suggestions in these manuals, your ELIET machine will be able to
operate at its best for a very long time.
We would ask you to read this manual carefully before putting the machine into
operation. This will prevent incorrect operation of the equipment.
It is in your own interest to pay special attention to the chapter covering the safety
regulations. We would still ask you to read these pages carefully even if you are already
familiar with operating similar types of machine.
ELIET is constantly working to further develop all machines and equipment. Bearing
this in mind, wetherefore reserve the right to supply equipment that may differ slightly
in terms of shape and technology. The descriptions and technical data in this manual
are applicable at the time of publication. It is possible that certain illustrations and
descriptions are not applicable to your particular machine. They may relate to another
version of the machine instead. We would therefore ask you to understand that the
wording and illustrations in this manual cannot result in any claims.
If you still have further questions after reading this manual, we would ask you to
contact your ELIET dealer.
ELIET IS AT YOUR SERVICE
Zwevegemstraat 136
B-8553 Otegem
Belgium
Tel : (++32) (0)56 77 70 88
Fax : (++32) (0)56 77 52 13
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4. Table of contents
1. Introduction ..................................................................................................................................43
1.1 Read the operating instructions ....................................................................................................................... 43
1.2 Identification details - Minor .............................................................................................................................. 43
2. Guarantee ......................................................................................................................................43
2.1 Guarantee card........................................................................................................................................................ 43
3. Welcome.........................................................................................................................................44
4. Table of contents...........................................................................................................................45
5. Safety signs....................................................................................................................................46
5.1 For information ....................................................................................................................................................... 46
5.2 Caution....................................................................................................................................................................... 46
5.3 Warning...................................................................................................................................................................... 46
6. Main parts......................................................................................................................................47
6.1 General view............................................................................................................................................................. 47
6.2 Engines....................................................................................................................................................................... 48
7. Safety regulations.........................................................................................................................49
7.1 Safety announcements ........................................................................................................................................ 49
7.2 Safety precautions.................................................................................................................................................. 51
7.3 General safety regulations .................................................................................................................................. 52
8. Dealer tasks ...................................................................................................................................54
9. Operating instructions .................................................................................................................55
9.1 Preliminary checks ................................................................................................................................................. 55
9.2 Refuelling................................................................................................................................................................... 56
9.3 Preparation of the working area ....................................................................................................................... 57
9.4 Starting the engine................................................................................................................................................ 58
9.5 Working with the machine.................................................................................................................................. 60
9.6 Stopping the engine ............................................................................................................................................. 63
9.7 After the work has finished................................................................................................................................. 64
10. Transporting the machine..........................................................................................................65
11. Maintenance................................................................................................................................67
11.1 General..................................................................................................................................................................... 67
11.2 Maintenance schedule....................................................................................................................................... 68
11.3 Lubricants ............................................................................................................................................................... 69
11.4 Routine checks before each job...................................................................................................................... 69
11.5 Maintenance after 20 operating hours ........................................................................................................ 72
12. Storing the machine ...................................................................................................................78
13. Technical information.................................................................................................................79
14. CE-Conformity declaration.........................................................................................................80
15. Parts list .......................................................................................................................................81
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5. Safety signs
A number of symbols are included in the manual to provide additional information and
point out any hazards.
5.1 For information
5.2 Caution
5.3 Warning
For information:
This symbol is used to draw your attention to special information and/or
actions or it indicates further information on the subject in question
can be found elsewhere.
Caution:
These are suggestions for safe use. This to avoid incorrect operation
which may lead to personal injury or damage to the machine.
Warning:
WARNING: This heading informs you of a hazard which must be taken
into account in certain circumstances. In order to guarantee your own
safety, you must be alert at all times.
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6. Main parts
In order to fully understand the content of this manual it is important to familiarise
yourself with the terminology used in the descriptions. This chapter refers to a series of
parts and lists them by name.
It is advisable to thoroughly examine the machine beforehand in order to obtain a
better insight into the descriptions which have been included in this manual.
6.1 General view
1
9
8
7
10 11 12
2
3
4
5
6
1. Emergency lever
2. Input hopper
3. Input
4. Steering handle
5. Drive guard
6. Balance base
7. Output
8. Splash guard on output
9. Safety net
10. Sliding spindles for removal of screen
11. Safety switch
12. Safety shield
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6.2 Engines
For information:
If the manual refers to the terms in front, behind, left and right, then this is
always as viewed by the operator standing at the machine input.
For information:
Your ELIET dealer is at your disposal, ready to provide you with maintenance
or advice so that your ELIET machine always remains in the best possible
condition. You can contact him for genuine ELIET service parts and
lubricants. These service parts are manufactured by craftsmen to the same
stringent accuracy as the original equipment.
Caution:
For your own safety, only genuine service parts should be installed on ELIET
machines.
13 14 15
13 14 15
13 20
1617 1718
19
1718
20
16
16
13
20
1415
17
16
14-15
HONDA
GC160 (5.0 HP) HONDA
GX160 (5.5 HP)
BRIGGS & STRATTON
VANGUARD (6 HP)
BRIGGS & STRATTON
OHV PRO 206 (6.5 HP)
20
13 Choke
14 Speed adjustment
15 ON/OFF switch
16 Oil filler cap/dip stick
17 Oil drain plug
18 Petrol tap
19 Electric motor
20 Air filter
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7. Safety regulations
7.1 Safety announcements
This sticker is attached to the safety net and
warns against the danger of injury to hands. The
screen on the shredding chamber should only
be opened once the knives have come to a
complete standstill. The motor should always be
switched off before lifting the safety net.
This sticker is attached to the drive belt guard.
The sticker points out the danger which can
occur if the guard is removed while the motor is
rotating. Never operate the machine if the guard
is not in place.
This sticker is attached to the side of the
machine. This sticker provides a summary of the
general safety regulations by using icons :
1. Before operating the machine the manual
should be read and understood.
2. Suitable safety clothing (gloves, safety
glasses, ear defenders) should be worn
when operating the machine.
3. Operating or carrying out maintenance on
the machine presents the risk of injury to
hands. Be alert and careful.
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This sticker is attached to the machine at engine
height. This sticker reminds the operator to
switch off the engine and release the spark plug
cap before carrying out maintenance on the
machine.
Thissticker is attached in the input opening. The
sticker emphatically points out the risk of injury
to hands which is inherent in wood shredding.
The sticker reminds the operator how to operate
the shredder in the safest possible way. It is
prohibited to insert your hands beyond the
safety shield!
This sticker is attached to the safety shield. Once
the safety shield is lifted the risk of cuts and
injury due to flying wood chips becomes very
real. This very visual sticker aims to draw your
attention to these hazards.
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7.2 Safety precautions
Emergency lever : This lever is located around
the input opening. By pushing this lever
backwards, the engine is switched OFF.
Safety net : Safety net – This net encloses the
rear of the machine. When the net is raised, the
engine is switched OFF. This net prevents you
from inserting your hands into the rotating
blades.
Warning:The blades may continue to rotate for
a short time after the motor has stopped.
Safety shields : First of all the machine is
equipped with a steel plate located in the
input opening. Its function is to protect the
operator against flying wood chips. It is strictly
forbidden for the operator to insert his hands
beyond this steel plate. Secondly, the machine
features a rubber protective flap at the rear of
the machine. This serves to slow down flying
chips.
Input hopper : This hopper is fitted on the
input opening in the direction of the operator.
If the operator was to ignore the warning and
insert his hands beyond the protective plate,
then this hopper would restrict the access to
the shredding chamber to the extent that
injury caused by the blades along the input
opening is virtually impossible.
Belt guard : The guard ensures that the
rotating parts which could cause injury are
sufficiently guarded.
Safety kit : With regard to your safety ELIET
strongly recommends the use of the supplied
safety kit. This kit consists of safety glasses, ear
defenders and a pair of working gloves.
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7.3 General safety regulations
*The owner must retain the manual during the complete operating life of the machine.
It serves as a reference for the user, and enables the machine to be used and
maintained in accordance with the correct instructions.
*This machine is used to shred branches, pruning wood, leaves and all kinds of organic
garden waste. The machine must therefore be used for these applications only.
*The maximum branch diameter as prescribed by ELIET for this model is 40 mm. In the
interest of your own safety, this diameter should not be exceeded.
*Frozen branches must never be shred.
*The original design of the machine should not be modified under any circumstances.
*When using the ELIET machine, all safety regulations must be observed ! Carefully read
all instructions regarding the use of the machine. All these instructions are of great
importance for your personal safety.
*Briefly refer to the chapter for the dealer and check whether the machine has been
supplied in accordance with the regulations. (see §8.Dealertasks)
*When you purchase the machine, first allow the salesman or a competent person to
give you some instructions.
*Take note of all safety announcements which are attached to the machine in the shape
of stickers.
*It is assumed that the operator of this machine is mature enough to be able to take
decisions based on common sense.
*It is assumed that the person who uses the machine is fully conversant with the safety
regulations.
He bears full responsibility for the machine in relation to himself and third
parties.
*Underage persons must not operate the machine. However, this does not apply to
youths above the age of 16, who are learning to operate the machine under the
supervision of an experienced operator. Children and animals must be kept well away
from the machine.
*ELIET recommends that the machine should not be lent to others. However, if this is
does happen, it should only be lent to persons who are familiar with the machine.
Always ensure the user is aware of the possible hazards, and ensure he has read the
manual before he uses the machine.
For information:
Also read the engine manual supplied with the machine. This contains the
necessary information for the correct use and maintenance of the engine.
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*This machine may only be operated by persons who are in a good physical condition.
If the operator becomes tired whilst working with the machine, he should take a break
in good time. The machine should not be used by persons who have consumed
alcohol.
*Suitable clothing must be worn whilst working with this machine. This means clothing
which covers the whole of the body, strong gloves and closed shoes with anti-slip
soles and preferably steel toecaps.
*Clothing must never be worn loose (a scarf, for instance, is definitely not allowed). If
the operator has long hair, he must tie it back in a ponytail and wear a cap or
headband to hold it together.
*Never work in conditions where the light intensity is less than 500 Lux.
*Do not allow third parties to enter the danger zone which extends up to 5 m around
the machine while the machine is working.
*When leaving the machine, the engine must be switched off.
*When parts are to be replaced as a result of wear or failure, always contact your ELIET
dealer for orginal ELIET spare parts. This is important in the interest of your own safety.
*For a machine equipped with an electric motor, the following guidelines must be
observed.
•The machine may only be connected to an earthed circuit.
•Thecircuit must be protected by a RCD (Residual Current Device)witha minimum
sensitivity of 30 mA.
•If connection is to be made to a socket which is located outside, this socket must
conform to IP65.
•The machine must not be operated during rainy weather.
*Use the machine in an environmentally friendly way:
•Do not leave the machine on when it is not being used.
•Do not waste petrol during refuelling.
•Service the motor on a regular basis in order to maintain constant combustion.
Caution:
For protection of eyes and ears, ELIET recommends ear defenders and safety
glasses. These are supplied as standard with the machine.
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8. Dealer tasks
When the machine has been removed from its packaging, it is not yet fully assembled.
It is the dealer’s task to finish this assembly. A number of guidelines are listed below :
*Firstly, the steering handle is installed. This is secured in the holes provided by two M6
bolts. (use a 10 mm ring spanner)
*The hopper at the front of the input opening is unfolded and secured with the 2 (M6)
bolts, pinions and nuts respectively.
*The wheels are slid onto the wheel shafts. Some lubricating grease (Sunoco
Multipurpose LR-EP2, for instance) may be applied to the roller bearings beforehand.
Finally, the wheels on the shafts are locked using the Starlock caps supplied.
*The dealer adjusts the belt tension in accordance with the description in the
maintenance section of this instruction manual. Each ELIET dealer is responsible for
the long operating life of the ELIET machine. He will lubricate all hinge points of the
machine again before delivering the machine to the customer.
*The machine is packed without oil or petrol. The dealer will apply these in accordance
with the instructions in this manual (or the instructions in the engine manuals).
*For petrol engines, the engine speed is set at 3200 rpm.
*The dealer performs a test run on the machine and checks that everything works
correctly. (e.g.: safety net, emergency stop...)
*Finally the dealer ensures the guarantee card is completed and signed in order to
avoid disputes in any warranty cases. Please refer to the guarantee conditions for
further information.
Warning:
The ELIET dealer is obliged to instruct his customers on the operation of the
machine and, at the same time, make them aware of possible hazards which
may occur while working with the machine. He will carefully go through the
maintenance issues together with the new owner. He will repeat these
instructions till the new owner has fully understood everything.
As the manufacturer, ELIET wishes to re-emphasise that the dealer must
expressly point out to customers that they are to retighten the bolts for
the blades after the first 5 operating hours.
Caution:
In the case of a petrol engine, the dealer will pay particular attention to the
correct adjustment of the speed of the machine. If the speed has been set
too high, this will cause additional vibration which in turn will cause
increased wear in due course. If the speed has been set too low, the machine
will loose power.
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9. Operating instructions
9.1 Preliminary checks
9.1.1 Checklist
1. Check whether there is sufficient oil in the machine. To this end, remove the
dipstick and check the oil level has not dropped below the minimum level.
(See if necessary § 11.4.2 Checking the oil level in the engine)
2. Check beforehand whether the fuel tank is completely full. If this is not the case, it
should be topped up with fuel (see § 9.2 Refuelling).
3. Check the level of contamination in the air filter (see if necessary § 11.4.3 Cleaning
the air filter).
4. Check whether the blades are still in good condition and are well secured. If they
require sharpening, then this must always be done first. A blade must be replaced
immediately if cracks or fractures are detected (see § 11.5.6 Reversing and
replacing the blades).
5. Check whether the screen at the rear of the machine is secure, and has been
fastened correctly.
6. Check whether the belt is still sufficiently tensioned (see § 11.4.5 Checking the belt
tension). If not, this can be adjusted (see § 11.5.5 Adjusting the belt tension).
7. Before using the machine, check whether all guards are in position and whether
they have been correctly secured.
8. Check whether all safety precautions on the machine are still functioning (see §7.2
Safety precautions).
Once these items have been checked and approved, the working area can be set up
(see § 9.3 Preparation of the working area) and the machine can be installed on site.
Caution:
Before using the machine, it is recommended to make a habit of checking
the following points.
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9.2 Refuelling
When there is insufficient petrol in the machine it must be filled up. It is advisable to
always use fresh petrol. Preferably unleaded petrol with 98 or 99 octane should be
used.
*Topping up with petrol should never take place while the engine is rotating. Always
allow the engine to cool off for a few minutes before topping up with fuel.
*Only use fresh petrol. For environmental reasons, ELIET recommends the use of
unleaded petrol. Additives may be added in order to extend the freshness life.
*Store petrol in an approved tank. Keep this tank out of reach of children.
*Never top up with petrol in a place where work will be carried out later. Keep a
distance of at least 10 metres away from a chosen working area This to prevent any fire
risk.
*Clean the area around the fuel tank cap and remove it. Do not fill the tank up
completely. Fill it up till the fuel is about 10 mm away from the top edge. In other
words, do not fill the tank right up to the opening.
*Always use a funnel or spout to pour the petrol into the tank. Suitable funnels can be
obtained from your ELIET dealer.
*Replace the cap on the tank as soon as possible. If petrol is spilt during filling, the
engine must be cleaned immediately.
*Also, ensure clothing does not come into contact with petrol. If this does happen,
clothing should be changed immediately.
*It is unsafe and therefore expressly forbidden to fill the tank in the vicinity of smokers
or a naked flame.
*A doctor should be consulted immediately if fuel is swallowed or comes into contact
with eyes.
Warning:
Under certain conditions, petrol is extremely flammable and explosive.
Fire and explosions caused by petrol can result in serious burns or damage to
property.
The following points should therefore be taken into consideration:
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9.3 Preparation of the working area
*The location where the machine is to be used must first be tidied up. The sources of
supply for pruning materials should also be cleared to prevent the operator from
tripping. The operator must also ensure that his safety is not compromised.
*The machine should not be used if it is on a slope (forward or side slope).
*TIP: As the chips fall on the floor behind the machine, it may be useful to lay a plastic
sheet underneath the machine. This makes it much easier to clear up the chips
afterwards.
*The material to be shredded is sorted beforehand. In this way, the operator can be sure
that no foreign objects will end up in the machine with the material to be shredded.
*The heading foreign objects means: anything which is not organic or which exceeds
the prescribed maximum diameter (e.g. metal, stone, plastic, pvc, rope...). Some of
these objects can cause serious damage to your machine or can be ejected out of the
machine, like projectiles, towards the operator.
*The machine should always be positioned such that the wind will blow the dust which
has been produced away from the engine.
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9.4 Starting the engine
It should be noted that the engine can only be started if the emergency stop lever and
the safety net are in the correct position.
9.4.1 Petrol engine
Before starting the engine, check whether there is sufficient oil and fuel in the engine,
if this has not already been checked previously.
For the inspection and replenishment of the oil level please refer to § 11.4.2 Checking
the oil level in the engine.
For filling up with petrol please refer to § 9.2 Refuelling.
•If the petrol tank is equipped with a fuel shut-off valve, ensure that this is in the
OPEN position.
•Depending on the type of engine, move the lever, or turn the knob to the ON
position.
•Move the choke lever to CLOSE.
•Move the throttle (control lever) to full throttle, which is represented by the
illustration of a hare.
Caution:
Never start the machine if there is dust or dirt on the engine or between the
cooling fins of the engine This prevents optimal cooling of the engine and
more importantly can cause fire.
Warning:
The drive shaft for the blades is directly driven by the engine. The blades
cannot be disengaged. The machine is therefore dangerous as soon as the
engine is running. Consequently, the engine must be switched OFF
immediately if a situation occurs where a person looses control of the work.
How to switch the machine off quickly:
1. By pushing the emergency stop lever backwards, the engine is switched
OFF.
2. The engine can be switched off using the stop switch or the rotary knob.
3. By raising the safety net, the engine is also switched OFF.
For information:
The starting procedure for the engine can vary slightly from one engine
make to another. Please also refer to the engine manual.
The ‘General’ chapter in §6.Mainpartsshows various types.
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•Start the engine by pulling strongly on the starter cord.
•Once the engine is running, quickly move the choke lever to OPEN.
This to prevent the engine being flooded with petrol. If this action is omitted, the
motor will slow down and will start to smoke fiercely. Eventually, it will stop.
Simply restart the engine without using the choke.
•If the engine cannot be restarted, it will be because the spark plug is covered in
grease and it should be cleaned or replaced (see § 11.5.2 Checking or changing
the spark plug).
9.4.2 Electric motor
•It is forbidden to use the machine during rainy weather.
•The extension cable to be used should be earthed.
•Ensure the machine is not too far awayfrom the wallsocket. If the extension cable
is too long, this will result in considerable resistance with a corresponding loss in
power.
•Ensure the extension cable and the sources of supply for thewood to be shredded
do not cross each other. This could cause accidents.
•Check whether the red knob on the machine is depressed so that the engine will
not start automatically once the power has been switched on. To be on the safe
side, first connect the extension cable to the machine before connecting the
extension cable to mains supply. Ensure people are well away from the machine
when the cable is connected to the mains supply.
•Before connecting the cable to the motor, make a loop with the cable around a
tube on the machine frame. This to prevent the machine plug from being pulled
out when the machine is moved.
•Start the motor by pressing the black button.
•Always allow the engine to run up to speed before inserting the wood to be
shredded.
Warning:
Before starting up the machine, be sure to wear the supplied ear defenders.
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9.5 Working with the machine
9.5.1 Prior to starting the work
Please note the following safety regulations before using the machine.
•Never use a machine with a petrol engine in an enclosed area. This can cause
poisoning as a result of engine fumes.
•The operator should wear the clothing, gloves and means of protection as
stipulated in this manual (see § 7.3 General safety regulations).
•The operator must be careful when performing work. While he is operating the
machine, he must focus his concentration completely on the work.
•The machine should only be used when there is adequate visibility. Adequate
lighting must be provided.
•If the machine is equipped with an electric motor, the power supply cable will be
routed so that it does not restrict the supply of wood to be shredded.
Please also note the following recommendations:
•A good gardener is well organised and plans his work. This will enable him to have
an overview of the work and to avoid accidents and incorrect actions on the
machine.
•The wood is systematically stacked before commencing the work : thick branches,
thin branches, leaves and damp products. Ensure the material does not contain
any foreign objects.
•Once the engine is running it is best to let it warm up first. This ensures that the
motor attains its full power. This should always be done before branches which
are close to the maximum diameter are fed into the machine.
Caution:
CAUTION As long as the engine has not completely stopped after it has been
switched OFF, the blades continue to rotate. Consequently, do not perform
any maintenance work whilst the blades are still rotating.
Warning:
Guards offer protection against rotating parts. When the engine is running,
never place hands or other limbs behind these guards.
Warning:
Gloves should always be worn when checking for faults or performing repair
work.
Repair, maintenance and cleaning work may only be performed when the
engine is at a standstill and the spark plug cap has been disconnected (or in
the case of an electric motor, after the plug has been removed from the wall
socket).
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9.5.2 During the work
•When inserting the material, always hold it firmly. The wood is pulled into the
machine by the rotation of the drive shaft for the blades and the teeth on the
blades. If the operator does not continue to hold the wood firmly, it will
automatically be pulled into the machine much too quickly which will inevitably
lead to the machine jamming. The operator himself will therefore control the feed
rate by feeding the wood in slower or faster. This feed rate will vary according to
the thickness of the branch.
•The operator will listen attentively to the engine speed when feeding in the
wood. If he notices that the speed of the engine drops significantly, he will
immediately pull the wood back in order to allow the engine to speed up again.
•As the chips fall onto the floor behind the machine, regularly check the pile of
chips behind the machine is not obstructing the motor output or exhaust.
Therefore either move the machine backwards in good time or tidy up the chips
while the machine is working.
•If only a small volume of leaves is to be processed, they can easily be shredded
using the standard screen. However, in this case, ELIET recommends that leaves
and branches should be shredded alternately. The wood chips will prevent the
screen openings from becoming blocked.
•The work should be halted immediately if strange noises are heard during the
work. Stop the engine (using the emergency stop lever) and investigate the cause
of the defect. Before proceeding, perform the necessary repairs.
•If the operator notices that, despite all preparations, a foreign object has still
found its way into the machine, he immediately switches off the engine. He
removes the foreign object and checks for any damage. In the event of damage,
this is first repaired.
•In principle, the engine should switch itself OFF when the safety net is raised.
If this is not the case because of a defect in the electrical circuit, the operator
should switch the machine off immediately and not use it again until the defect
has been corrected.
Caution:
When feeding in wood, the
operator must never insert
his hands beyond the steel
shield.
By raising the plate, the oper-
ator removes his own protec-
tion against wood chips
flying out of the machine.
•If mainly leaves or damp products are to
be shredded using the standard screen,
the openings can become blocked. As a
solution to this problem ELIET offers a
“screen for damp products”. This screen
can also be obtained from your ELIET
dealer.
00_Minor_Book_DEF.book Page 61 Tuesday, February 12, 2002 1:58 PM