Eliet UltraProf User manual

UltraProf
MANUAL

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English
This booklet contains information for proper use and maintenance of
the machine. Read it carefully and store it in a safe place.
Please retain your sales invoice or
receipt copy along with this booklet.
Register your purchase on-line at www.eliet.eu
© ELIET
Copyright 2007 ELIET. All Rights Reserved. The texts, images, graphics… in this ELIET booklet are all subject to Copyright and
other intellectual property protection. These objects may not be copied for commercial use or distribution, nor may these objects
be modified or reposted for other use. Some parts this ELIET manual also contain material that is subject to the copyright rights
of their providers.

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1. Introduction
1.1 Please read the manual
Eliet machines are designed for safe and reliable use if they are operated in accordance with the
instructions given. Carefully read these operating instructions before using the machine. Failure
to observe this may result in personal injury or damage to the equipment.
1.2 Identification data – ELIET ULTRA PROF
Note the identification data relating to your machine in the boxed areas.
Stock no.: MA
Serial Number :
Year of Manufacture: 20
2. Warranty
2.1 Warranty card
To be eligible to obtain warranty you must mail the completed warranty card within one month
of the date of purchase to the address stated below. You can also register your product online at
www.eliet.eu.
European customers US customers:
ELIET EUROPE NV ELIET USA Inc.
Diesveldstraat 2 3361 Stafford street (office B)
B – 8553 Otegem (Belgium) 15204 Pittsburgh (PA)
T+32 56 77 70 88 - F+32 56 77 52 13 T412 367 5185 - F412 774 1970
www.eliet.eu www.elietmachines.com
Read the warranty conditions on the attached warranty card.

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3. Welcome
Welcome to the family of ELIET customers.
We would like to thank you for the confidence that you have placed in ELIET and we are con-
vinced that you have purchased the very best machine. The operating life of your ELIET machine
depends to a great extent on how you care for your machine. This operating instructions and the
motor manual provided will assist you in this respect. If you follow the instructions and sugges-
tions in these manuals, your ELIET machine will operate for a very long time in optimal condition.
Read this instruction manual carefully before operating this machine. This will prevent you from
operating the device incorrectly.
For your own safety, take into account the safety instructions specified in the relevant chapter.
Even if you are thoroughly familiar with operating such equipment, it is still advisable to read
these pages carefully.
At ELIET all our machines and devices are subjected to a policy of continuous change and there-
fore, the specification of your machine may differ slightly in terms of shape, technology and ac-
cessories. The descriptions and technical data in this manual are accurate at the time of printing.
Certain illustrations and descriptions may not be applicable to your specific machine, but instead
relate to a different version of the machine. In turn, we trust that you will understand that the
texts and illustrations in this manual cannot lead to any claims.
If you still have any questions after you have read this manual, please contact your ELIET dealer.
ELIET AT YOUR SERVICE
European customers
GMT +1: from 08:00 to 18:00
Diesveldstraat 2 T [phone]
B-8553 Otegem F [phone]
Belgium E [e-mail]
US customers:
GMT +6: from 08:00 to 18:00
T412 367 5185
F 412 774 1970
E [e-mail]

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Warning
Operating outdoor power equipment
Under the laws of several countries or states you are not permitted to operate an internal com-
bustion engine using hydrocarbon fuels on any forest covered, brush covered or grass covered
land or on land covered with grain hay or other flammable agricultural crop, without an engine
spark arrester in continuous effective working order.
The engine on your power equipment, like most outdoor power equipment, is an internal combus-
tion engine that burns gasoline, a hydrocarbon fuel. Therefore, your power equipment must be
equipped with a spark arrester muffler in continuous effective working order. The spark arrester
must be attached to the engine exhaust system in such a manner that flames or heat from the
system will not ignite flammable material.
Failure of the owner/operator of the equipment to comply with this regulation is a misdemeanour
under certain law (e.g. Californian Law), and may also be a violation of other state and or federal
regulations, laws, ordinances, or codes. Contact your local fire marshal or forest service for spe-
cific information about what regulations apply in your area.
The standard muffler installed on the ELIET engines is not equipped with a spark arrester. One
must be added before use if this machine is intended to be used in an area where a spark ar-
rester is required by law. Contact the local authorities if these laws apply to you. See your author-
ized engine dealer for spark arrester options.

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4. Table of Contents
1. Introduction................................................................................................................................ 3
1.1 Please read the manual........................................................................................................................... 3
1.2 Identification data – ELIET ULTRA PROF ...........................................................................................3
2.Warranty...................................................................................................................................... 3
2.1 Warranty card ...........................................................................................................................................3
3. Welcome .................................................................................................................................... 4
4. Table of Contents ...................................................................................................................... 6
5.Safety symbols........................................................................................................................... 9
5.1 For your information...............................................................................................................................9
5.2 Caution......................................................................................................................................................9
5.3Warning......................................................................................................................................................9
6.Main parts..................................................................................................................................10
7.Safety regulations .....................................................................................................................13
7.1 Safety messages......................................................................................................................................13
7.2 Safety provisions....................................................................................................................................17
7.3 Safety instructions.................................................................................................................................18
7.3.1 General safety instructions...........................................................................................................18
7.3.2 Careful and security-conscious use...........................................................................................19
7.3.3 Responsibilities of the Operator.................................................................................................19
7.3.4 Personal Protective Equipment (PPE).................................................................................... 20
7.3.5 Danger zone.................................................................................................................................. 20
7.3.6 Periodic maintenance...................................................................................................................21
7.3.7 Limits of the machine ...................................................................................................................21
7.3.8 Preserving Nature .........................................................................................................................21
8. Dealer preparation ..................................................................................................................23
9.Operating instructions ............................................................................................................24
9.1 Preliminary checks ................................................................................................................................24
9.2Filling up with petrol .............................................................................................................................25
9.3 Preparing the work site.......................................................................................................................26
9.4 Starting and stopping the fuel engine.............................................................................................26
9.5 Moving the machine.............................................................................................................................29
9.6 Operating the machine ...................................................................................................................... 30

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9.6.1 Before starting work.....................................................................................................................32
9.6.2 Feed speed regulation.................................................................................................................33
9.6.3 ABM system...................................................................................................................................34
9.6.4 Tips for correct use .....................................................................................................................34
9.7 Troubleshooting ....................................................................................................................................36
9.7.1 Engine failure .................................................................................................................................36
9.7.2 Engine losing power .....................................................................................................................38
9.7.3 Problem with the ABM system................................................................................................. 40
9.7.4 Blockage of the discharge system .............................................................................................41
9.7.5 Rotor stalls .....................................................................................................................................41
9.7.6 Moving the machine with a faulty engine ...............................................................................42
10 Transporting the machine .....................................................................................................43
11.Maintenance .............................................................................................................................44
11.1 General provisions................................................................................................................................ 44
11.2 Maintenance schedules...................................................................................................................... 45
11.2.1 Special maintenance.................................................................................................................... 45
11.2.2 Regular maintenance schedule ............................................................................................... 46
11.3 Cleaning the machine......................................................................................................................... 48
11.3.1 The importance of cleaning ....................................................................................................... 48
11.3.2 What is cleaning about ............................................................................................................. 49
11.3.3 Cleaning the cooling system..................................................................................................... 50
11.4 Engine maintenance........................................................................................................................... 50
11.4.1 Checking the oil level in the engine crankcase + refilling the engine oil ........................ 50
11.4.1.1 Checking the oil level ............................................................................................................ 50
11.4.1.2 Topping up the oil ...................................................................................................................51
11.4.2 Engine oil change.........................................................................................................................52
11.4.3 Changing the oil filter .................................................................................................................52
11.4.4 Cleaning the air filter..................................................................................................................53
11.4.5 Changing the air filter................................................................................................................ 54
11.4.6 Changing the fuel filter ............................................................................................................. 54
11.4.7 Checking and replacing spark plugs....................................................................................... 55
11.5 Maintenance of the machine............................................................................................................ 56
11.5.1 Routine check of the blades ...................................................................................................... 56
11.5.2 Sharpening the blades................................................................................................................57
11.5.3 Reversing and renewing the shredding knives .....................................................................59
11.5.3.1 To reverse a shredding knife, proceed as follows:..........................................................59
11.5.3.2 To replace a shredding knife, proceed as follows:.........................................................62
11.5.4 Adjusting the drive belt tension...............................................................................................63
11.5.5 Tightening the feed belt for correct tension........................................................................ 65
11.5.6 Tightening the discharge belt for correct tension.............................................................. 65
11.5.7 Adjusting the tension of the chain drives.............................................................................. 66

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11.5.7.1 Checking and adjusting the tension of the feed belt drive chain .............................. 66
11.5.7.2 Checking and adjusting the tension of the feed roller drive chain............................67
11.5.7.3 Checking and adjusting the tension of the discharge belt drive chain.....................67
11.5.8 Replacing the hydraulic oil and the oil filter......................................................................... 68
11.5.9 Replacing the gas spring........................................................................................................... 69
11.5.10 Replacing the elastic coupling................................................................................................ 69
11.5.11 Checking the tyres for correct pressure .................................................................................71
11.5.12 Adjusting the parking brake ......................................................................................................71
11.6 General lubrication ..............................................................................................................................72
11.6.1 Lubricating the pivot points ....................................................................................................... 72
11.6.2 Greasing via the grease zerks fitted........................................................................................73
11.6.3 Lubricating the bearings............................................................................................................73
11.6.4 Lubricating chains, sprockets and gear wheels ................................................................... 74
12 Winterizing the machine........................................................................................................ 75
13 Equipment Specifications...................................................................................................... 76
14 EC Declaration of Conformity ............................................................................................... 77
Appendix A (AP.A).......................................................................................................................78
P1 Opening shielding panels......................................................................................................................78
P2 Removing the discharge belt conveyor............................................................................................79
P3 Opening the shredding chamber...................................................................................................... 80
P4 Raising and locking the feed roller ..................................................................................................82
P5 Removing chain guards .......................................................................................................................82
P6 Access to battery and wheel drive components........................................................................... 83
Appendix B ...................................................................................................................................83
Appendix C ..................................................................................................................................85
Appendix D ...................................................................................................................................86
Appendix E ...................................................................................................................................87
Appendix F ...................................................................................................................................89

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5. Safety symbols
Certain symbols in this manual are used to provide additional information and to draw your
attention to potential risks.
5.1 For your information
For your information:
This symbol is used to draw your attention to specific information and/or ac-
tions, or to denote where you can find additional information relating to the
subject.
5.2 Caution
Caution:
This notice identifies safe usage habits. This is done to prevent incorrect
actions that can result in personal injury or damage to the machine.
5.3 Warning
Warning :
This notice is used to warn you about extreme danger that you must be aware
of in these specific circumstances. Thus remain alert, in order to ensure
your own safety.

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6. Main parts
To fully understand the content of this operator’s manual you need to be fully conversant with
the terminology used for the descriptions. In this chapter you can find a set of parts identified by
name. It is a good idea to take time to study the machine beforehand for an improved under-
standing of the descriptions provided in this user manual.
1. Feed belt
2. Feed roller
3. Safety Screen
4. Rotor
5. Shredding chamber
6. Screen
7. Discharge conveyor
8. Discharge conveyor hydrau-
lic quick release couplings
9. Hydraulic pump
10. Fuel tank
11. Hydraulic tank
12. Hydraulic wheel motor
13. Driven rear wheels
14. Swivel caster wheel
15. Battery
16. Eco Eye sensor
17. Feed hopper
18. Handlebar with
wheel drive control
19. Feed control
20. Polyester safety guard
21. Purifyer
22. Engine
23. Cooling air admission
24. Parking brake

1. Feed control governor
2. Display
3. Feed belt
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Engines: 22 hp B&S Vanguard 24 hp Honda GX 670
1. air filter
2. oil gauge
3. oil filler plug
4. oil drain plug
5. oil filter
6. spark plugs
7. fuel filter
Display:
1. Start key
2. Oil level warning light
3. ABM indicator light
4. Display
5. Hours run counter*
6. Throttle control
7. Choke lever

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For your information:
Reference in this manual to right or left hand side, back or front of
the unit is observed from the machine operator facing the branch feed.
Regularly visit your authorized ELIET dealer. Your ELIET dealer is at your service, ready to
provide you with maintenance or advice so that your ELIET machine always remains in optimal
condition. You can contact him for ELIET original spare parts and lubricants. These service
parts are manufactured to the same stringent accuracy requirements and standard of craftsman-
ship as the original equipment.
For your information:
Chapter 11 lists the required maintenance intervals in a table and provides
recommendations regarding which maintenance an authorized dealer
should be consulted.
Caution:
For your safety, use only genuine ELIET parts on ELIET machines.
REAR
LEFT
RIGHT
FRONT

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7. Safety regulations
7.1 Safety messages
For your information:
Safety stickers have been affixed on to visible areas of the machine.
Make a note of the warning messages specified on these stickers.
A number of informative sticker can be
found just above the instrument panel:
(Part No. BQ 505 010 171)
Sticker (1) uses icons to denote all the gen-
eral safety regulations.
1. Read this user manual carefully in its
entirety before attempting to operate this
machine.
2. Always wear the appropriate protective
garment when operating the machine
(protective gloves, safety goggles, hear-
ing protectors).
3. Performing maintenance or operating the
machine can be source of hand injuries.
Be attentive and careful.
Sticker (2) reminds the operator to keep
bystanders a safe distance away. The mini-
mum distance from the machine must be
respected (10 m).
Sticker (3) warns the operator or the main-
tenance engineer to disconnect the ignition
cables when performing maintenance work.
(Remove the key from the ignition.)
(1) (2) (3)

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Two eye-catching warning stickers have
been added to the feed opening. A sticker
has been added to the safety screen
and points out a number of risks for the
operator using icons: the risk of being
pulled inside by the feed mechanisms and
the hazard formed by material kickback
from the machine as well as other issues.
An icon expressly points out the hazard of
hands being injured by cutting.
(Part No. BQ 505 010 100)
The sticker reminds the user that it is
strictly prohibited to place his hands past
the safety screen to ensure that all inju-
ries can be prevented.
(Part No. BQ 505 010 110)
This sticker can be found where the belt
drive is located and on the chain guard
of the feed roller and on the feed belt
and discharge conveyor. They point out
the hazard represented by a chain or belt
drive. It is strictly forbidden to oper-
ate the machine with the safety guards
removed or open.
(Part No. BQ 505 010 130)
This sticker can be found on the dis-
charge conveyor on the rear of the
machine. An icon instructs the user not
to put hands in the discharge opening. A
real hazard of having your hands cut ex-
ists here. There is also a danger of being
wounded due to material kickback on the
discharge side. An icon reminds bystand-
ers to keep a safe distance (10 m).
(Part No. BQ 501 200 170)
This sticker can be found on both sides of
the feeding hopper and is a reminder for
the operator when operating the feed hop-
per control handle. (Out – Stop – In – Sto p)
(Part No. BQ 501 200 150 & BQ 501 200 160)

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This sticker is affixed to the back of the
machine at the discharge chute for the
chippings. This sticker reminds the user of
the machine to examine the bolts retain-
ing the blades for security of fixings within
the 5-hour bedding-in period of fitting new
blades or reversing existing blades.
(Part No. BQ 505 010 160)
This sticker is near the catalyst and exhaust
manifold. It warns against muffler elements
that may cause burns when touched.
(Art. no. BQ 505 010 060)
This sticker can be found on the bottom of
the left safety guard. It reminds the opera-
tor to leave the suction side of the cooling
air for the engine unobstructed.
(Art. no. BQ 505 010 340)
This sticker (1) is located on the side of
the feeding hopper. It lists all the identifi-
cation data relating to the machine:
• Model
• Model number
• Serial number
• Year of Manufacture
• Engine
• Power
• Weight
• Guaranteed A-weighted sound power
level Lw(A)
This sticker also lists the manufacturer’s
details. The CE label means that the
machine complies with the governing
European machinery directive.
This sticker (2) is located on the side of
the feeding hopper. The legend specifies
the guaranteed A-weighted sound power
level Lw(A) from the machine under
standardised conditions.
KEEP
CLEAR

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Caution:
Safety stickers becoming damaged, illegible or removed through use or
cleaning, must be immediately renewed. Stickers are available at your
approved ELIET Dealer.
These stickers (1) (decals) apply exclusively to our American Customers:
This sticker summarizes in 18 items a number of important safety messages
taken from the user manual. Caution: However, this does not imply that
there’s no need to read the manual. (Order number: BQ 505 010 200)
This sticker (2) is located on the
battery holder. It warns the user of
the potential hazards of battery acid.
(Order number: BQ 505 010 180)
This sticker (3) is located on the
feeding hopper at the feed opening. It
reminds the user to operate the unit
observing the stated capacity.
(Order number: BQ 505 010 190)
This sticker (4) is located near the
engine starter mechanism. Each time
the machine is started, the operator
is reminded to inspect and service the
blades before turning on the machine.
(Order number: BQ 505 010 250)
This sticker (4) is found near the iden-
tification sticker. Here, our American
customers will find the phone number
for technical support in case of prob-
lems. (Order Number BQ 505 010 240)
(1)
(2)
(4)
(5)
(3)

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7.2 Safety provisions
• Rugged construction:
The robust construction not only adds to the long operating life of the machine, but also provides
additional user safety whenever there is an unforeseen emergency.
• Safety handle (1):
You can operate the feed of the machine with this
control lever. When pressing this control lever com-
pletely towards the machine, every feeding mecha-
nism will be interrupted.
• Safe feed-in height (2):
The hopper has been designed with a 1,000 mm feed-
in height and the dimensions of the feeding hopper
are such that it acts as a natural barrier to being
pulled into the machine unintentionally.
• Safety screen (3):
The steel safety screen in the feeding hopper pro-
tects the operator against kickback material. Any
attempt by the operator to insert his hands beyond
this steel sheet is strictly forbidden.
• Sound absorption (4):
The acoustic housing accommodating the engine and
the shredding chamber gives excellent noise reduc-
tion whilst shredding, therefore, minimising noise
nuisance for both the operator and the surroundings.
• Exhaust catalyst (5):
The catalyst filters the exhaust fumes from the
engine to a far-reaching degree which minimises air
contamination for the operator and the environment.
• Safe discharge system (6):
The system that ELIET has decided to use to discharge
chippings is safe and ensures that chippings cannot
leave the machine at speed or violently. This will mini-
mise the risk that this may wound someone or that
damage is caused to objects within the immediate op-
erating environment. A safety switch will stop anyone
from putting the machine into operation without first
having installed the discharge belt conveyor.

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• Shielding panels with safety switches (7):
The large shielding panels hide all moving parts against involun-
tary contact. When one of these shielding panels is opened, the
machine will be immediately switched off.
• Parking brake (8):
The parking brake will lock the machine in its position whilst
working or transporting material. This ensures that there cannot
be any unforeseen situations where the machine starts to move
unintentionally.
• Safety wear:
For your safety, we strongly recommend to use the safety kit
supplied as standard. It contains your Personal Protective
Equipment (PPE). This safety set consists of safety glasses, ear
defenders and a pair of riggers gloves.
7.3 Safety instructions
7.3.1 General safety instructions
• The Owner Manual must stay with the unit during its complete service life. It serves as a refer-
ence for the user, and enables the machine to be used and maintained in accordance with the
correct instructions. Always refer to this instruction manual if you have any doubts about an
action that you are about to perform.
• Always observe the applicable regulations of the Labour Inspectorate to avoid accidents.
• If the instructions stated in this manual are not clear to you, do not hesitate to contact your
Eliet dealer for further explanation. ELIET’s helpdesk will also be at your service during office
hours to answer your questions (EU [phone] - USA 412 367 5185).
• Read the chapter meant for the dealer (see: Chapter 0) and immediately verify whether the
machine has been delivered in accordance with the instructions.
• Carefully observe all safety instructions when using the ELIET machine ! Carefully read all the
instructions relating to the use of the machine. All these instructions relate to your personal safety.
• When you purchase the machine, first allow the dealer or a professional to give you some instruction.
• Read and observe all safety messages posted on the machine in the form of stickers.
• Read and observe all safety messages posted on the engine.
• Also read the safety instructions of the engine manual.
• Under no conditions whatsoever may the original design of the machine be modified without
written consent of Eliet.

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7.3.2 Careful and security-conscious use
• This machine is designed solely for shredding branchy material, prunings, leaves and all kinds of
organic garden debris. Any use other than the designated operation is at the risk and responsibil-
ity of the operator.
• As shredding involves ongoing considerable physical effort, take regular breaks for food intake,
rest and drinking.
• It is unsafe for persons suffering heart problems and/or having balance disturbances to operate
the machine.
• Think about what you are doing whenever you operate the machine. Do not be tempted to let
routine dull your attention. Never act impulsively or in reflex.
• Despite the extensive safety features, do not seek out dangerous situations. (The appendix
contains an indicative list of dangers. Please read it.)
• Never attempt to shred branches that are frozen.
• Take care to preclude any tools falling into the in-feed funnel.
• You must never use a fork or a shovel to push garden waste into the feeding hopper.
• Do not use your feet to feed garden waste further in the feeding hopper.
• Do not feed foreign materials. (Strings, stones, metal, plastic, textile, etc.)
• Do not constantly feed thick branches (with a maximum diameter of 140 mm) into the machine.
As a guideline, no more than 10% of the material that is to be fed into the machine may have a
diameter in excess of 100 mm.
• Never use a step when feeding garden waste into the machine.
• Never work in conditions where light intensity is less than 500 Lux.
• Avoid inhaling the exhaust fumes from the machine. Exhaust fumes contain toxic particles
which could prove fatal. It is, therefore, prohibited to have the engine run for more than 30 sec.
in an enclosed area.
• For deontological reasons, Eliet accepts no responsibility whatsoever for any accidental injury
to pets or persons caused by its machines.
7.3.3 Responsibilities of the Operator
• All persons using the machine are assumed to be fully conversant with the safety instructions.
The operator is fully liable for the use of the machine in regard to himself and to third parties.
• It is assumed that the operator of this machine is mature enough and has enough common
sense to make decisions by himself.
• Underage persons must not operate the machine. However, this does not apply to youths above
the age of 16 years, who are learning to operate the machine under the supervision of an experi-
enced operator.
• A disabled person may only operate the machine when under the supervision of an experienced
operator.
• Children and animals must be kept well away from the machine.
• E
LIET recommend that the machine should not be lent to others. However, if this is done, only
lend it to persons who are conversant with the machine.
Always ensure that the user is aware of the potential hazards, and ensure that he reads the manual

20
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before he uses the machine. (An indicative list of potential hazards can be found in the Appendix.)
• This machine must only be operated by persons who are in good physical condition. If you
become tired during the work, take a rest in due time. Persons consuming alcohol or drugs must
not operate this machine.
7.3.4 Personal Protective Equipment (PPE)
• You must wear suitable clothing to operate this machine. That is, clothing covering the whole
body, heavy protective gloves and closed non-slip footwear.
• Do not wear loose fitting clothing (a shawl, for instance, should be avoided by all means).
Long hair should be contained using a cap or a headband, or worn in a ponytail.
• For the protection of the most sensitive senses, Eliet recommends ear defenders and
safety goggles.
• You must pay more attention and be more careful when wearing ear defenders because noises
that announce a danger (such as shouting, signal sounds) will only be heard to a limited degree.
ELIET does not recommend using ear defenders that have inbuilt music equipment because of this.
• Shredding may result in dust production. If this dust irritates your lungs, we recommend that
you wear a dust mask in accordance with the following standard: directive 89/686/EC.
7.3.5 Danger zone
• During the work, do not allow
bystanders to enter the risk zone
that stretches up to 10m around
the machine.
• By preference, the opera-
tor should position himself of
herself at the side of the shred-
der hopper if he or she wishes to
deposit garden waste in the feeding
hopper. In this way, flying chippings finding
their way from below the safety screen that
are expelled from the in-feed do not cause
personal injury.
• Do not take any risks and immediately stop the
machine as soon as anyone enters the danger area.
(Read § 9.4: Switching off the engine)
• Children and animals must be kept well away from the machine.
• When leaving the machine, the engine must be switched off. Remove the
key from the ignition as a precaution.
• Once the engine is running, focus all your attention on operating the machine.