EM-Technik 8B Series Parts list manual

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
1
Manifolds 8B
Assembly and Operation Instructions
EN

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
2
1 General information ..............................................................................................................................3
1.1 Introduction ......................................................................................................................................3
1.2 Warnings..........................................................................................................................................3
1.3 Special Hazards...............................................................................................................................3
1.4 General Safety Instructions .............................................................................................................3
1.5 Designated Use ...............................................................................................................................3
1.6 Reasonably Foreseeable Misuse ....................................................................................................3
2 Manufacturer’sSpecication..............................................................................................................4
2.1 Description.......................................................................................................................................4
2.2 Transport and Storage .....................................................................................................................4
3 Technical Data......................................................................................................................................4
3.1 Dimensions 8B105BT ......................................................................................................................4
3.2 Dimensions 8B105P ........................................................................................................................4
3.3 Dimensions 8B105VT ......................................................................................................................5
3.4 Dimensions 8B105T.........................................................................................................................5
3.5 Operating Medium ...........................................................................................................................6
3.6 Maximum Media Temperatur ...........................................................................................................6
4 Assembly and Operation ....................................................................................................................6
4.1 Assembly Instructions ......................................................................................................................6
4.2 Tools Required .................................................................................................................................6
4.3 Connecting the Manifolds ................................................................................................................6
5 Commissioning....................................................................................................................................6
6 Maintenance .........................................................................................................................................6
7 Disposal................................................................................................................................................6
8 Returning..............................................................................................................................................7
9 Troubleshooting/FaultRectication.................................................................................................7
10 Manufacturer‘s Declaration ................................................................................................................7
11 Contact .................................................................................................................................................7
Contents

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
3
1. General information
1.1 Introduction
• These instructions apply to series 8B Manifolds, also
referred to below as ttings.
• Read the instructions completely before using our pro-
ducts to prevent injuries, material damage and mal-
functions!
• Save the instructions for later reference.
• All rights including copyright and industrial property
rights are explicitly reserved.
1.2 Warnings
• Warnings are always identied by a signal word. The
following signal words or hazard levels are used:
Danger: Failure to follow instructions will
lead to serious injuries or death. High risk le-
vel of endangerment.
Warning: Failure to follow instructions may
lead to serious injuries or death. Moderate
risk level of endangerment.
Caution: May lead to slight or moderate inju-
ries. Low risk level of endangerment.
Note: Refers to an instruction that must ab-
solutely be followed.
Information: Gives useful tips and recom-
mendations..
1.3 Special Hazards
• It must be ensured that the tting is resistant for the
media and temperatures that will be used. The resis-
tance of the tting with aggressive media depends in
individual cases on many variables (such as the tem-
perature, concentration ratio of the medium, material,
environment, tube material etc.). The person ordering
the tting is responsible for checking for the specic
application. In case of doubt install the tting on a trial
basis.
• Always comply with the safety data sheets or the safety
requirements for the media you are using!
• Before removing the tting it must be ensured that the-
re is no more medium in the exible tube/pipe system
and the pressure has completely dissipated. Exercise
caution for toxic, corrosive or hot media residue owing
out of the line or remaining in dead spaces.
1.4 General Safety Instructions
• The tting must be properly connected to the exible
tube/pipe system.
• Before installing the tting make certain that external
mechanical e󰀨ects such as thrust and bending forces
are not acting on the exible tube/pipe system.
• Installation, commissioning, operation, installation,
maintenance, troubleshooting and disassembly must
only be performed by qualied specialists with due con-
sideration of accident prevention regulations. Person-
nel must be capable based on their technical training
and experience of performing assembly tasks, follo-
wing technical specications and recognizing possible
dangers.
• Personnel with decient knowledge must be trained
and instructed.
• Areas of responsibility and responsibilities must be pre-
cisely regulated and personnel must be monitored.
These safety instructions do not take into consideration
any:
• Coincidences and events that could occur at the cus-
tomer location during assembly, operation and mainte-
nance.
• Local safety requirements, for which the operating
company is responsible to ensure compliance, inclu-
ding assembly personnel who are used.
1.5 Designated Use
• Operate the valve only within the permissible operating
ranges for pressure and temperature.
• Only the operating media specied in the documenta-
tion may ow through the valve.
• Operate the valve only if it is in perfect technical con-
dition.
• Do not operate the valve in partially assembled condi-
tion.
• If other operating modes are not named in the docu-
mentation, they must be approved with the manufac-
turer.
1.6 Reasonably Foreseeable Misuse
• Any usage other than designated use.
• Do not make any modications to the product by your-
self!
• Components should only be retrotted after consulta-
tion with the manufacturer.

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
4
2Manufacturer’sSpecication
2.1 Description
The 8B standard manifolds are available in various de-
signs and materials. Due to the special design, several
manifolds can be easily connected in series. Depending
on the application, the media can be either distributed
directly or shut o󰀨 as required using the appropriate t-
tings.
2.2 Transport and Storage
• The tting must be protected against mechanical da-
mage, moisture, dirt and dust. The storage temperatu-
re range is 10 – 40°C.
• Avoid UV radiation and direct sunlight.
• Leave the tting in its original packaging to ensure the
best possible protection.
• Dispose of the packaging material according to dispo-
sal requirements/environmental protection regulations.
3 Technical Data
3.1 Dimensions 8B105BT
Outlets G L L2 L4 L3
51/2" 230 29 14,5 280
10 1/2" 480 29 14,5 534
15 1/2" 730 29 14,5 780
Outlets ØD B1 ~B2 ~H h h1
5 40 40 73 160 40 50
10 40 40 73 160 40 50
15 40 40 73 160 40 50
All dimensions in mm
3.2 Dimensions 8B105P
Oulets G L L2 L4 L3
51/2" 190 29 14,5 244
15 1/2" 590 29 14,5 644
Outlets ØD B2 B1 ~H h h1
5 40 65 40 95 40 40
15 40 65 40 95 40 40
All dimensions in mm

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
5
3.3 Dimensions 8B105VT
Outlets G L L2 L4 L3
31/2" 135 29 14,5 180
51/2" 230 29 14,5 280
81/2" 376 29 14,5 430
91/2" 446 29 14,5 500
10 1/2" 480 29 14,5 550
Outlets ØD B1 ~B2 ~H h h1
3 40 40 108 142 40 50
5 40 40 108 142 40 50
8 40 40 108 142 40 50
9 40 40 108 142 50 50
10 40 40 108 142 50 50
All dimensions in mm
3.4 Dimensions 8B105T
Outlets G L L2 L4 L3
51/2" 190 29 14,5 256
10 1/2" 390 29 14,5 444
15 1/2" 590 29 14,5 644
Outlets ØD B2 B1 ~H h h1
5 40 65 40 96 40 40
10 40 65 40 86 40 40
15 40 65 40 86 40 40
All dimensions in mm
Missing dimensions can be found on our homepage un-
der the following link: www.em-technik.com
Special sizes can be asked via [email protected]

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
6
3.5 Operating Medium
• Neutral, gaseous and liquid media that do not negati-
vely a󰀨ect the physical and chemical properties of the
relevant housing and sealing material.
• If you have questions about resistance please contact
emtechnik.
3.6 Maximum Media Temperature
As the temperature rises, the e󰀨ectiveness of the tting
falls, as shown by this table.
Material PP PVDF
Pressure Stage PN 10 PN 10
-40°C 75%
-20°C 100%
5°C 100% 100%
20°C 100% 100%
30°C 80% 80%
40°C 70% 70%
50°C 60% 60%
60°C 50% 50%
70°C 40% 45%
80°C 30% 40%
90°C 20% 35%
100°C 35%
110°C 30%
120°C 25%
130°C 25%
140°C 10%
4 Assembly and Operation
4.1 Assembly Instructions
• Make certain the tting is suitable for the relevant
application. The tting must be suitable for the opera-
ting conditions of the pipeline system (medium, con-
centration, temperature and pressure) as well as the
relevant ambient conditions.
• Check the tting for transport damage before installing
it. If the tting is damaged do not install it.
• The planner, the construction company or operating
company are responsible for the positioning and instal-
lation of the tting. Planning and installation errors can
adversely a󰀨ect the reliable functionality of the tting
and may represent a signicant potential for hazard.
• After the tting is installed perform a tightness and
function check.
4.2 Tools Required
The tools required for installation and assembly are not
included with delivery.
4.3 Connecting the Manifolds
The manifolds must be connected to the pipeline so it is
free of mechanical stress.
• The manifolds have a male or female thread (ISO, DIN,
ANSI) and can be connected with various connecting
elements of the emtechnik system.
• Observe the ow direction from the bottom to the top.
Cylindrical thread Conical thread
Sealing is provided by a sealing collar for
Cylindrical threads (G, M or UNF).
A version with an O-ring is also possible.
Sealing is provided
by the thread itself
for Conical threads
(NPT).
Sealing Collar O-Ring Thread
• Each thread must always be connected with the same
thread type.
• If a plastic tting is used in combination with a metal-
lic male tting, additional sealing with Teon® tape is
recommended.
• Please use the assembly instructions 1A, 1C and 2N.
5 Commissioning
• Protect against leaks: Take protective measures
against exceeding the maximum permitted pressure
due to possible pressure surges.
• Check the tightness and function of the tting.
• In new systems and after repairs, ush the line system
to remove foreign materials.
6 Maintenance
• When used as designated, the tting is practically
wear-free and generally requires no maintenance.
• The operating company must perform regular visual
inspections of the tting according to the operating
conditions to prevent leaks and damage.
7 Disposal
• When disposing of the tting and packaging, comply
with the relevant disposal requirements and environ-
mental protection regulations.

EM-Technik GmbH - Industriestraße 2 - 67133 Maxdorf - Germany
[email protected] www.em-technik.com
7
11 Contact
In case of questions or suggestions please contact us:
EM-Technik GmbH
Industriestr. 2 Tel [phone]
67133 Maxdorf Fax [phone]
Germany [email protected]
Version 06/2021
• When disposing of ttings, pay careful attention to any
residues of toxic or corrosive media.
8 Return Delivery
Do not return before consulting with emtechnik.
1. Please consult with emtechnik.
2. Empty the tting properly.
3. Rinse and clean the tting thoroughly, especially if the
media is being conveyed are harmful, explosive, hot,
or hazardous in some other way.
4. For ttings that have been operated with aggressive,
corrosive, combustible, toxic or water polluting media,
a completely lled in clearance certicate must always
be included.
9 Troubleshooting/FaultRectication
Error Possible Cause ErrorRectication
Manifold leaking Hose incorrectly
mounted
Follow the installa-
tion instructions
No ow Screw joint is clog-
ged
Perform cleaning or
replace
10 Manufacturer‘s Declaration
• Based on the uid class, pressure and nominal diame-
ter, series 8B manifolds fall under diagram 6 of PED
2014/68/EU. Because of the ratio of nominal diameter
and pressure, they fall only under article 4 paragraph
3 and must be designed and manufactured according
to applicable good engineering practice. They must not
carry any CE marking.
• The warranty of the tting is voided in the following
cases: under usage conditions that are not in line
with designated use or the technical specications, if
installation or assembly is not performed properly, in
case of inappropriate use or if the tting is removed or
modied.
• Failure to observe information provided here may lead
to injuries, material damage, malfunctions and impuri-
ties due to escaping medium.