EMC2 302-000-589 Installation instructions

Abstract
This document provides guidance for end-of-life recyclers on how to
identify and disassemble reportable materials in compliance with the
Waste Electrical and Electronic Equipment (WEEE) directive. The document
does not replace disposal instructions in EMC contracts, or those included
in
EMC Product and Residuals Disposal Guidelines .
December 2013
WEEE DISASSEMBLY INSTRUCTIONS
for the Li Ion Standby Power Supply (SPS)

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WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589
Copyright © 2013 EMC Corporation. All Rights Reserved.
EMC believes the information in this publication is accurate as of its
publication date. The information is subject to change without notice.
The information in this publication is provided “as is.” EMC Corporation
makes no representations or warranties of any kind with respect to the
information in this publication, and specifically disclaims implied
warranties of merchantability or fitness for a particular purpose.
Use, copying, and distribution of any EMC software described in this
publication requires an applicable software license.
For the most up-to-date listing of EMC product names, see EMC Corporation
Trademarks on EMC.com.
Part Number: 302-000-589

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WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589
Table of Contents
1.0
Document Purpose ............................................................................................................ 4
2.0
Important Notice................................................................................................................ 4
3.0
How to Use These Instructions............................................................................................ 4
4.0
Related Documentation...................................................................................................... 4
5.0
Brand Owner Identification................................................................................................. 4
6.0
Acronyms.......................................................................................................................... 5
7.0
Product Identification ........................................................................................................ 7
8.0
Product Photos.................................................................................................................. 8
8.1 Li Ion SPS Photos— Front/Back Labeled................................................................................. 8
8.2 Li Ion SPS Battery-pack .......................................................................................................... 9
8.3 Li Ion SPS Chassis ................................................................................................................. 9
9.0
Locating Materials ........................................................................................................... 10
9.1 Locating Materials on a Li Ion SPS Battery-pack ................................................................... 11
9.2 Locating Materials on a Li Ion SPS Chassis........................................................................... 12
9.3 Locating Materials on a Li Ion SPS Main PCB ........................................................................ 13
9.4 Accessories and Optional Equipment................................................................................... 14
10.0
Li Ion SPS PCBs ............................................................................................................... 15
11.0
Reportable Materials........................................................................................................ 17
11.1 Materials of Interest to Recyclers ....................................................................................... 18
11.2 Precious Metals ................................................................................................................. 19
11.3 Plastic Part Markings ......................................................................................................... 19
12.0
Disassembling the Li Ion SPS ........................................................................................... 20
12.1 Prerequisites ..................................................................................................................... 20
12.1.1 Required Tools for Disassembly.................................................................................. 20
12.1.2 Safety Precautions and Battery Warnings.................................................................... 20
12.2 Disassembly Sequence...................................................................................................... 21
12.3 Removing the battery-pack from the SPS chassis ............................................................... 22
12.3.1 Disassembling the battery-pack ................................................................................. 23
12.4 Disassembling the SPS chassis ......................................................................................... 29
13.0
RoHS Restricted Materials ................................................................................................ 35

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WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589
1.0
Document Purpose
This document provides the most accurate information available on the location and removal of
reportable materials as required by the European Union (EU) Waste Electrical and Electronic
Equipment (WEEE) Directive 2002/96/EC.
For more information on EMC’s environmental initiatives, policies, and goals go to:
http://www.emc.com/corporate/sustainability/index.htm
2.0
Important Notice
This document does not in any way replace disposal instructions in EMC contracts, or those included
in
EMC Product and Residuals Disposal Guidelines.
3.0
How to Use These Instructions
EMC recommends that you adopt the following workflow to ensure the greatest efficiency in
compliance with WEEE legislation.
1. See 8.0 Product Photos to familiarize yourself with the hardware.
2. Review the items listed in 11.0 Reportable Materials, 11.1 Materials of Interest to Recyclers, and
11.2 Precious Metals to learn the recyclable materials present in this product.
3. Review 12.1.2 Safety Precautions and Battery Warnings prior to disassembling the product.
4. Review 12.2 Disassembly Sequence and subsequent tasks for removal procedures.
4.0
Related Documentation
EMC provides separate WEEE disassembly instructions per product platform. Contact the EMC WEEE
administrator at [e-mail] to request additional documentation as required.
5.0
Brand Owner Identification
EMC Corporation
176 South Street
Hopkinton, Massachusetts 01748
U.S.A
http://www.emc.com

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WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589
6.0
Acronyms
Table 1 defines acronyms that may be used in the document.
Table 1. Acronyms List
ABS Acrylonitrile butadiene styrene
Ag Silver
Au Gold
BBU Battery Backup Unit
Cd Cadmium
CFC Chlorofluorocarbons
CPU Central Processing Unit
Cr Vl Hexavalent Chromium
Cu Copper
DAE Disk Array Enclosure
DIMMs Dual in-line Memory Modules
DPE Disk Processor Enclosure
DRL Device Regulatory Label
EMI Electromagnetic Interference
ESD Electrostatic discharge
EU European Union
GWP Global Warming Potential
HC Hydrocarbons
HCFC Hydrochlorofluorocarbons
HDPE High-Density Polyethylene
Hg Mercury
LCC Link Control Card
LDPE Low-Density Polyethylene
Li Ion Lithium Ion
Pb Lead
PBB Polybrominated Biphenyls
PBDE Polybrominated Diphenyl Ethers
PC Polycarbonate
PCB Printed Circuit Board
PCT Polychlorinated Terphenyl
Pd Palladium

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WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589
PETE or PET Polyethylene Terephthalate
PP Polypropylene
PS Polystyrene
Pt Platinum
PVC Polyvinyl Chloride
RoHS Restriction of Hazardous Substances
SAS Serial Attached SCSI
SP Storage Processor
SPE Storage Processor Enclosure
SPS Standby Power Supply
SSD Solid State Disk
V Volt
WEEE Waste Electrical and Electronic Equipment

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WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589
7.0
Product Identification
Li Ion SPS (Standby Power Supply)
Note:
EMC uses the
Product Model Name
as the main identifier throughout this document.
Table 2. Product Model Name and Specifications
Product Model Name Li Ion SPS
Product Description
208Vac nominal input standby power supply (SPS),
Lithium-ion, with a 2.2KVA AC output and a 2.2KW
Watt DC output capability, accepting domestic and
international single-phase input sources.
Part Number 078-000-080
Note:
The part number cited above denotes the
complete SPS assembly including the tray and
battery-pack.
Li Ion battery-pack part numbers:
•078-000-082
•078-000-110-00
•078-000-111-00
Mass 29 lbs. (63.8 kg) max (includes battery-pack)
Dimensions Height: 8.59 cm (3.38 in)
Width: 20.96 cm (8.25 in)
Depth: 71.12 cm (28.0 in)

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WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589
8.0
Product Photos
Components with reportable items are referred to consistently using a yellow blocked item number.
Sub-components are identified by appending that number with a letter. All reportable items are
cross-referenced in 9.0 Locating Materials
8.1
Li Ion SPS Photos— Front/Back Labeled
There are only two primary components of the Li Ion SPS, the SPS chassis and the removable battery-
pack.
Figure 1. Front view
Figure 2. Rear view
Table 3. Main components with reportable items
Item #
Item Description
Item #
Item Description
1 Lithium-ion battery-pack 2 SPS chassis
2
1

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WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589
8.2
Li Ion SPS Battery-pack
Figure 3. Li Ion SPS battery-pack
8.3
Li Ion SPS Chassis
Figure 4. Li Ion SPS chassis
1
2

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WEEE Disassembly Instructions for the Li Ion (SPS), doc #302-000-589
9.0
Locating Materials
Each of the main components may have subcomponents that have specific reportable items. In that
case, a lower case letter is appended to the main component number. Refer to Table 4.
Table 4. Component/sub-component ID table
Item #
Item Description
Sub-
Item #
Sub-component Description
1 Li Ion SPS Battery-pack
See:
12.3.1 Disassembling the battery-pack
1a Cover, lid, plastic (316g <PC>)
1b Cover, base, plastic (325g <PC>)
1c Lithium-ion battery (Qty = 48)
1d Battery main PCB
1e Battery connector PCB
1f Copper bus bar, large
1g Copper bus bar, small
1h Light pipes
(<25 grams of unmarked plastic)
1i Battery-pack holders (2), plastic
1j Battery connectors, nickel (96)
2 Li Ion SPS Chassis
See:
12.4 Disassembling the SPS chassis
2a SPS chassis lid
2b SPS chassis frame
2c SPS Main PCB
2d SPS fan
2e Plastic battery-pack rails (4)
(each <25 grams of unmarked plastic)
2f SPS midplane PCB
2g Plastic battery-pack latch
(28.5 grams of unmarked plastic)
2h SPS midplane PCB plastic shield
(<25 grams of unmarked plastic)
2i Colored plastic wheel indicator
(<25 grams of unmarked plastic)
3 Li Ion SPS Main PCB 3a Heatsinks, non-ferrous metal
3b Copper coils
3c Large capacitors