Emerson Rosemount 470XA User manual

Quick Start Guide
MS-00825-0100-0470, Rev AB
November2023
Rosemount 470XA Gas
Chromatograph

Notice
EMERSON (“SELLER”) SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN THIS
MANUAL OR OMISSIONS FROM THIS MANUAL. SELLER MAKES NO WARRANTIES, EXPRESSED
OR IMPLIED, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE, WITH RESPECT TO THIS MANUAL AND, IN NO EVENT, SHALL
SELLER BE LIABLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT
LIMITED TO, LOSS OF PRODUCTION, LOSS OF PROFITS, ETC.
PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION
ONLY AND MAY BE TRADEMARKS/REGISTERED TRADEMARKS OF THESE COMPANIES.
THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES
ONLY AND, WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY,
THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR
IMPLIED, REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE
OR APPLICABILITY. WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR
SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME.
SELLER DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE, OR MAINTENANCE OF
ANY PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE, AND MAINTENANCE OF ANY
SELLER PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END-USER.
Warranty
1. LIMITED WARRANTY: Subject to the limitations contained in Section 2 herein and
except as otherwise expressly provided herein, Emerson (“Seller”) warrants that the
firmware will execute the programming instructions provided by Seller and that
the Goods manufactured or Services provided by Seller will be free from defects in
materials or workmanship under normal use and care until the expiration of the
applicable warranty period. Goods are warranted for twelve (12) months from the
date of initial installation or eighteen (18) months from the date of shipment by
Seller, whichever period expires first. Consumables and Services are warranted for a
period of 90 days from the date of shipment or completion of the Services. Products
purchased by Seller from a third party for resale to Buyer (“Resale Products”) shall
carry only the warranty extended by the original manufacturer. Buyer agrees that
Seller has no liability for Resale Products beyond making a reasonable commercial
effort to arrange for procurement and shipping of the Resale Products. If Buyer
discovers any warranty defects and notifies Seller thereof in writing during the
applicable warranty period, Seller shall, at its option, promptly correct any errors
that are found by Seller in the firmware or Services, or repair or replace F.O.B.
point of manufacture that portion of the Goods or firmware found by Seller to
be defective, or refund the purchase price of the defective portion of the Goods/
Services. All replacements or repairs necessitated by inadequate maintenance,
normal wear and usage, unsuitable power sources, unsuitable environmental
conditions, accident, misuse, improper installation, modification, repair, storage or
handling, or any other cause not the fault of Seller are not covered by this limited
warranty, and shall be at Buyer's expense. Seller shall not be obligated to pay any
costs or charges incurred by Buyer or any other party except as may be agreed upon
in writing in advance by an authorized Seller representative. All costs of dismantling,
reinstallation and freight, and the time and expenses of Seller's personnel for site
travel and diagnosis under this warranty clause shall be borne by Buyer unless
accepted in writing by Seller. Goods repaired and parts replaced during the warranty
period shall be in warranty for the remainder of the original warranty period or
ninety (90) days, whichever is longer. This limited warranty is the only warranty
made by Seller and can be amended only in a writing signed by an authorized
representative of Seller. Except as otherwise expressly provided in the Agreement,
THERE ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND, EXPRESSED
OR IMPLIED, AS TO MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE, OR
ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES. It is
understood that corrosion or erosion of materials is not covered by our guarantee.
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2. LIMITATION OF REMEDY AND LIABILITY: SELLER SHALL NOT BE LIABLE FOR
DAMAGES CAUSED BY DELAY IN PERFORMANCE. THE SOLE AND EXCLUSIVE
REMEDY FOR BREACH OF WARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR,
CORRECTION, REPLACEMENT, OR REFUND OF PURCHASE PRICE UNDER THE LIMITED
WARRANTY CLAUSE IN SECTION 1 HEREIN. IN NO EVENT, REGARDLESS OF THE
FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT,
INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT, OR OTHERWISE),
SHALL SELLER'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE
TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY
SELLER GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. BUYER AGREES THAT IN
NO EVENT SHALL SELLER'S LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXTEND
TO INCLUDE INCIDENTAL, CONSEQUENTIAL, OR PUNITIVE DAMAGES. THE TERM
“CONSEQUENTIAL DAMAGES” SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF
ANTICIPATED PROFITS, LOSS OF USE, LOSS OF REVENUE, AND COST OF CAPITAL.
Safety messages
Observe all environmental and personal safety messages described in this document,
warning labels on the device, and your company's operational safety requirements.
WARNING
Safety compliance
The seller does not accept any responsibility for installations of this device or any attached
equipment in which the installation or operation thereof has been performed in a manner
that is negligent and/or non-compliant with applicable safety requirements.
Install and operate all equipment as designed and comply with all safety requirements.
If the device is not operated in a manner recommended by the manufacturer, the overall
safety could be impaired.
WARNING
Supply mains connection
Qualified personnel must connect the device to supply mains in accordance with local and
national codes.
WARNING
Explosion
Do not open when energized or when an explosive atmosphere is present.
Keep cover tight while circuits are live.
Use cables or wires suitable for the marked "T" ratings.
Cover joints must be cleaned before replacing the cover.
Ensure that conduit runs have a sealing fitting adjacent to the enclosure.
Use supply cables or wires suitable for at least 176 °F (80 °C).
WARNING
Electric shock
Provide a suitable approved switch and fuse or circuit breaker between the power supply and
the gas chromatograph (GC). Use the switch to disconnect power before performing
maintenance on the equipment.
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WARNING
Ventilation
Use the device in a well-ventilated area.
If you plan to place the device in a sealed shelter, always vent it to atmosphere with 0.25-
in. tubing or larger. This will prevent the build up of H2 and sample gas.
WARNING
Leak testing
Leak test each gas connection at installation.
WARNING
Toxic vapors
Exit ports may discharge dangerous levels of toxic vapors.
Use proper protection equipment and a suitable exhaust device.
WARNING
Burns
To prevent burns, do not touch any of the hot parts. All parts of an analyzer are always hot
unless it has been switched off and allowed to cool down.
Before fitting, removing, or performing any maintenance on the analyzer, make sure
that it has been switched off and allowed to cool for at least two hours.
When handling the analyzer, always use suitable protective gloves.
These precautions are particularly important when working at heights.
If burned, seek medical treatment immediately.
WARNING
Substitution of components may impair suitability for Class I, Division 1 and 2.
WARNING
Safe atmosphere
Only use service connections when the atmosphere is known to be safe.
WARNING
This device is heavy equipment. Two people are required to move the device.
Failure to observe this warning may cause serious injury to personnel.
Observe all proper lifting methods as defined by your site operating procedures.
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WARNING
Before converting carrier gas to hydrogen, review your local hazardous area requirements to
ensure compliance.
WARNING
Physical access
Unauthorized personnel may potentially cause significant damage to and/or
misconfiguration of end users’ equipment. This could be intentional or unintentional and
needs to be protected against.
Physical security is an important part of any security program and fundamental to protecting
your system. Restrict physical access by unauthorized personnel to protect end users' assets.
This is true for all systems used within the facility.
NOTICE
The analyzer electronics and oven assembly, when housed inside a purged enclosure, meet
the certifications and classifications identified in the Specifications section of the Product
Data Sheet, which is located on the Emerson website: Emerson.com.
Waste disposal
Do not dispose of measuring tools into household
waste.
Only for EC countries:
In accordance with European Directive 2012/19/EU
for Waste Electrical and Electronic Equipment and
its implementation into national right, measuring
tools that are no longer usable must be collected
separately and disposed of in an environmentally
correct manner.
Contents
Cybersecurity recommendations for Rosemount XA gas chromatograph (GC) and
MON2020 users............................................................................................................................7
Installation.................................................................................................................................. 10
Certifications...............................................................................................................................65
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1 Cybersecurity recommendations for
Rosemount XA gas chromatograph (GC)
and MON2020 users
Install XA GC in a secure environment with physical protection
•Install the XA GC in a secure environment with physical
protection.
•Scan the USB shipped with the XA GC with anti-virus software
before use.
•Store all the GC related files including application files, drawings,
and documents, in a secure network/drive with restricted access.
Install MON2020 on a secure personal computer (PC)
•Access to PC should be protected by adequate username/
password.
•With restricted admin privileges on PC - operating system (OS)
configuration, install software, etc.
•Restrict network ports and connection of mass storage devices/
removable media.
•Resides on a private local area network (LAN) with firewall and
network access control list configured for blocking illegitimate
access.
•With anti-virus software kept current on PC.
•With Microsoft® Windows automatic updates enabled on PC.
•PC updated with Windows security patches.
•With physical access controls - locked room, key-card entry, etc.
Use XA GCs in secure network
This product is designed to be used in an industrial environment with
appropriate defense-in-depth security measures and compensating
controls effective against cyber-attacks. This product is not designed
to be connected directly to the Internet or Internet facing networks.
Security measures should include, but are not limited to:
•Ethernet should be set up in a private LAN with firewall and
network access control list configured for blocking illegitimate
access.
•Network devices stored with physical access controls - physical
locks, ID verification, etc.
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•Network devices updated with all available security patches.
•Anti-virus software kept current on all computers in the network.
•Other industry best practices for secure network.
Control access to XA GC using password of sufficient complexity
•The password length should be at least eight alphanumeric
characters.
•All default users should be removed after XA GC commissioning
or password upgrade to comply with the password complexity
guidelines.
•Password policy level should be set after GC commissioning by
accessing Tools → Users → User Administration.
•Use a unique password for each user.
•Avoid sharing passwords with other users.
Control access to user profile for XA GC using admin password of
sufficient complexity
•The admin password length should be at least 10 alphanumeric
characters.
•The admin password should include at least one number, mix of
upper/lower case characters, and at least one special character
(!@#$%^&*_-+=:?)
•The default admin password should be changed after GC
commissioning by using the password complexity guidelines.
•Avoid sharing the password with non-admin users.
Upload/download files of the approved types to/from XA GC
•Upload/download files of the approved types to/from XA GC.
•The approved files of type include .xls, .xlsx, .pdf, .tif/.tiff, .xrted
(XA trend file), .xcgm (XA chromatogram file), and .xcmp (XA
comparison file).
•Scan the mass storage device with the latest anti-virus software
before uploading any files to GC.
Check integrity for distributed binaries
•A hash value will be provided for some software/firmware files
distributed by Emerson GC, so that the user can verify the
integrity of the file.
•The hashing algorithm SHA-256 is used for calculating the hash
value of the binary file.
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•There are many programs for calculating the SHA-256 hash
including Windows Command Prompt, Windows PowerShell, and
third-party software (such as Hash Tool). The user can use a
program of choice to calculate the SHA-256 hash value of the
downloaded file and compare it to the value specified on the
download page.
•The following is an example of using Windows Command Prompt
to calculate the SHA-256 hash value:
—In a command line, run the command:
•certutil -hashfile [filename] SHA256
—For example:
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2 Installation
2.1 Site requirements
Consider the following when choosing an installation site for the gas
chromatograph (GC):
•This GC is designed to operate at temperatures between
-4 and +140 °F (-20 and +60 °C).
•Install the GC as close as possible to the sample point, but allow
for adequate access for maintenance tasks and adjustments. Also,
install the GC in a way that allows easy access and viewing of the
local operator interface (LOI).
•Allow at least 10 in. (254 mm) on the right and left sides of
the GC to permit access to the side portal holes where the field
terminations are made.
•Allow a minimum of 10 in. (254 mm) above the top of the dome to
facilitate access to the analytical module.
2.2 Actions upon receiving the gas chromatograph (GC)
2.2.1 Unpacking
WARNING
This device is heavy equipment. Two people are required to move
the device.
Failure to observe this warning may cause serious injury to
personnel.
Observe all proper lifting methods as defined by your site operating
procedures.
The device weighs 50 lb. (23 kg) without the sample system. Carefully
open and remove the device from the packing crate. If necessary, ask
for assistance.
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Figure 2-1: Rosemount 470XA
A. Not a lift point
NOTICE
Equipment damage
Lifting the device by the flow panel may cause damage to the
equipment.
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2.2.2 Inspect and verify received equipment
Check the equipment against the packing slip to see if the shipment
is complete.
Inspect the equipment for damage that may have been incurred
during shipment. If any parts or assemblies appear to have been
damaged:
Procedure
1. File a claim with the carrier.
2. Take photos of the damaged area(s).
3. Contact your local Emerson sales representative.
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2.3 Mounting the gas chromatograph (GC)
You can install the Rosemount 470XA using one of the following
options:
•Wall mount
•Pole mount
Note
Remove the caps from the atmospheric vent before mounting the
GC.
Check the packing slip or the GC’s sales order to learn which
mounting hardware was selected for it.
Note
All options require the same mounting bracket, but use different
hardware to mount it.
The pole or wall must be able to support at least 50 lb (23 kg) and
withstand the forces applied when performing routine maintenance,
such as removing the oven enclosure dome.
NOTICE
When putting a GC into its final position, be careful to avoid
damaging any of the external components or their attachments. Also,
make sure you understand the installation procedure before
handling the GC and collect the appropriate tools beforehand.
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2.3.1 Dimensions
Figure 2-2: Rosemount 470XA dimensions
Dimensions are in millimeters with inches in brackets.
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Figure 2-3: 470XA dimensions collapsed
Dimensions are in millimeters with inches in brackets.
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2.3.2 Pole mounting
The pole mount arrangement uses a pair of U-shaped pipe clamps
and a mounting bracket to attach the gas chromatograph (GC) to a
pole that is 4 in. (101.6 mm) in diameter.
Figure 2-4: Pole and floor stand mounting dimensions
Dimensions are in millimeters with inches in brackets..
Mount the gas chromatograph (GC) to a pole
Procedure
1. Anchor the pole mount base to the foundation with a 4½-in. or
¾-in. cement anchor.
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2. Slide the U-bolt plastic inserts onto the pole and place the
lower clamp approximately 40 in. (1 m) from the ground and
the upper clamp 10¾-in. (275.6 mm) above the lower clamp.
A. U-bolt plastic inserts
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3. Slide the two U-bolts into the plastic inserts.
A. U-bolts
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4. Attach the mounting bracket to the pole by matching the
bracket’s mounting holes to the prongs of the pipe clamps.
5. Tighten the nuts onto the prongs.
The mounting bracket should be firmly attached to the pole.
2.3.3 Wall mounting
Figure 2-5: Wall mount bracket parts
A. Mounting bracket
B. Four M8 x 1.25 x 18 mounting bolts with washers
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Note
You will also need four ⅜-in. (10 mm) threaded wall anchors that are
capable of supporting at least 50 lb. (23 kg). Wall anchors are not
included in the mounting kit.
Figure 2-6: Wall mounting dimensions
Dimensions are in millimeters with inches in brackets.
Mount the bracket to a wall
Prerequisites
The wall must be able to hold approximately 50 lb. (23 kg).
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