Biuged Laboratory Instruments BGD 626 User manual

BGD626
Multi-section
InkProofingPress
INSTRUCTION
MANUAL
BIUGEDLABORATORY INSTRUMENTS GUANGZHOU）CO.,LTD
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Add: NO.8,FuheIndustrialArea,ZhongfuRd., ZhongxinTown,ZengchengCity,Guangzhou City.
511375. China
Tel [phone]Fax [phone]
E-mail [e-mail] Website www.biuged.com

1.Generalintroduction
BGD626 Multi-section InkProofing Press isthe newest product used forthetestingthe
adaptabilityofinkprinting. Compared withothertype, it hasmanyfeaturesasbelow:
---Competitiveprice
--- Inkdistribution automation withdistributingtimemodified；easytouseandclean
---Printingpressurecan beadjusted tofitforavarietyofsubstratesviasimulatingpressureadjustment
ofaprint press.
--- Speedsofinkdistributingand printingcan bothbeadjusted.
---80%ofthe partsand accessoriesarechosen frombrand namestoensuredurability.
--- Exclusiveself-developed rubberrollers
--- Fourdifferentcolorscan beprinted and checkedorfourdifferentdensityofsamecolorcan be
made；alsofit comparison fordifferent batchesofink.
--- highrepeatabilityandreproducibility.
2. Specification
■Sizeofstampingspecimen 4200×40mm（fourstrips）
■InkDistribution Inkdistribution automation withmodifiabledistributingtime
■Printing Pressure can beadjusted tofit avarietyofsubstratesviasimulatingpressureadjustment of
aprint press
■SpeedsofInkDistributingand Printing can beadjusted accordingtothecharacteristics ofinkand
paper
■Speed ofaverageinkroller 0～900r/m
■Timeofaverageink 1～50 second
■Print pressure 0-2MM
■Electricalsource 220V；Power 250W（savingelectricalpowerdesign）
■Dimensionsofmachine 525X430X280mm
■Lengthofrollerplaten 225mm(maximumprintingarea: 225mm 210mm)
■Weight 75KG

3. Operations
3.1Turnon the machine; enterthepanelshowingcompanyinformation
3.2Then the panelshowTime T1T2”,DistributingSpeed andProofingSpeed.
3.3Press “SET”buttontoenterthe Distribution SettingSelection Mode;thenpress “△”or “▽”button to
select “Mode 1”, “Mode 2”or “Mode 3”.
3.4Press “ ” button toenterthe DistributingSpeed Selection Mode;then press “△”or “▽”button to
select “HighSpeed”, “Median Speed”or “LowSpeed”.
3.5Press “ ” button toenterthe ProofingSpeed Selection Mode; thenpress “△”or “▽”button toselect
“HighSpeed”, “Median Speed”or “LowSpeed”.
3.6Press “ ” button toentertheTime “T1”SettingMode; then press “△”or “▽”button tosettingT1.
3.7Press “ ” button toentertheTime “T2”SettingMode; then press “△”or “▽”button tosettingT2.
3.8Press “SET”buttontoquit theSettingMode andsavethe SettingParameter.
3.9Press “Washing”button toenterthe WashingMode; then press the “Washing”button one timeto
3.10Press “Start”buttontoentertheselectedDistribution Mode;themachine will auto-stopafter
completingthe process; duringthe process, press “Stop/Reset”button toforce-stop.
3.11Duringdistributingorwashingprocess,press “Emergencystop”button tostopall the processing
mode;afterunlockingthe “Emergencystop”Mode,press “Stop/Reset”button tocontinue the previous
process.
3.12 Press “Proof”button toentertheselectedProofingMode;the machine will auto-stopafter
completingproofingprocess.
Howtoadjustthepressurebetweentworollers

ControlPanel
4. TroubleShooting
4.1.SampleprintedbytheMulti-section InkProofing Press arenotcoherentwiththose from
printer
Reason Examination&Solution Reference Column
Rollerplatens
areunclean.
Examination:stop themachinebeforefilling ink;erasetheplaten
byusingawhiteclothwithsolutiontoexaminewhethertheclothis
dyed.Thecolorof frontalpart isnonuniformfromthehinderpartor
thereissandholesontheplatenaretheunexpectedsituations.
Solution:washtheplatenbyusingabluent,orscouritrepeatedly.
PrimaryCause
Non-uniform
thickness of
ink-layer.
Examination:observebyeyeortestbyinstrument
Solution:controlthequantityofinkduringproofingprocess.
Testthequalitycontrolbarby
spectrophotometerandbyeye.
Inkisnot
dispersed
homogeneously.
Solution:extend thedistributingtimeorimprovethedistributing
method.
Theproofing inkisnotcoherent
withtheinkinduck
Thewaterin
tankisunclean.
Examination:observebyeyewhenitiscontainedbyatransparent
container.
Solution:changewater.
Obviouseffectonthelightor
brightcolor
Inkisoxidized.
Examination:measurepHvaluebyusing pHmeter;measureroller
platentemperaturebyusinginfraredradiationthermometer.
Solution:adjustpHvalue,conductivity,watershortageorroller
platentemperature.
Ingeneral,the() isactive,the
otherinkisinoxidable.
Inkisover
emulsified.
Examination:measureinkemulsifiabilitybyusing emulsification
tester.
Solution:adjustpHvalue,conductivity,watershortage,roller
platentemperatureorchangeappropriateink.
Causedbytheinsufficientwater
sincetheconstantlycontact
betweeninkand fountainsolution.
Generally,thehueisnothugely
affected,buttheinkwillbecome
3%shallower.

4. 2. Proofing unevenly
Reason Examination&Solution Reference Column
Insufficient
distributing timeor
wrong distributing
method.
Examination:observewhethertheinkattachwiththe
platenhomogeneously.
Solution:extend distributingtime;usemetaland
rubberplatentodistributeinkintermittently.
Distributionmustbeintermittentso
thattheinkcanbedispersed
homogeneously.
Rubberplatenor
mainaxletree is
damaged.
Examination:takeaparttheplaten oraxletree to
observe.
Solution:changethedamagedpart.
Platen andaxletree aremadein
GermanyorJapan.
4. 3. Colorisdistorted
Reason Examination&Solution Reference Column
Insufficient pressure
(especiallyforlubricous
surface).
Examination:press “Emergency Stop Button”during
proofingtoexaminethewidthofthe inkbar.
Solution:adjustthewidthoftheinkbarto5-6mm
Thewidthof inkbarcanbeadjusted
byadjusting thepressuredevice.
Thesubstratehaspoor
adhesiveness ordeep
grain.
Solution:takealittleink,diluteitwithtransparent ink
(lacquervarnish)toreducetheviscosityandincrease
thefluidity, andthenenhancetheproofingpressure.
Modifytheviscosityandfluidityofthe
inkhaslittleeffect onthecolor.Retain
theadjustedinkforcolormatching
next timecanobtainhigheraccuracy.

5.0Factory-adjustedParameterofStypeFrequencycontroller
RUN Selectingbutton
STOP/RESETStop/reset button:stopprocess and returnafterunexpectedsuspend
MODE
Functiondisplaybutton:showtheconditionof theACdrive,suchasfrequency
instruction,outputfrequency,currentoutput,physicalquantityandparameter
group.
PROG/DATADataconfirmbutton:enterthedataaftermodifytheparameter
F50.0Settingthemasterfrequency
H0.00Actualworkingfrequency
End Inputisaffective
Err Inputisineffective
Theseparametersbelowneedtobeamendedafterresettingdata:(*mustbeamended)
1-09 1staccelerationtimed10 àd2
1-10 1stdecelerationtimed10 àd0.05
*running instructionresourcesetting2-10
Rangeofset valued0 àd8
2-03 PWMFcarrierfrequency d10 àd8
5-00 *Slowdistributingspeedd31.7500 r/min
5-01 *Mediadistributingspeedd41.1650 r/min
5-02 *Highdistributingspeedd50.5800 r/min
0-900r/min
5-03 *Slowdistributingspeedd23.510 r/min
5-04 *Mediadistributingspeedd36.515 r/min
5-05 *Highdistributingspeedd45.520 r/min
0-25r/min
7-00 Ratedcurrentof motord85 àd48
8-00 *DC braking voltagequasi-phased0 àd20
9-00 *TimeofstartingDC braked0 àd0.3

Circuit Diagram