Emerson UNIDRIVE M600 User manual

Getting Started Guide
Unidrive M600
Part Number: 0478-0045-02
Issue: 2
www.controltechniques.com
Unidrive M600 Getting Started Guide English Iss1.book Page 1 Friday, April 25, 2014 2:08 PM

Original Instructions
For the purposes of compliance with the EU Machinery Directive 2006/42/EC.
General Information
This guide covers the basic information that is required to set-up and run the drive, in applications where a
drive malfunction does not result in a mechanical hazard. When the drive is used in a safety related
application, i.e. where a malfunction might result in a hazard, it is essential to refer to the full user guide. The
Drive User Guide is available for download from www.controltechniques.com/userguides.
The manufacturer accepts no liability for any consequences resulting from inappropriate, negligent or
incorrect installation or adjustment of the optional operating parameters of the equipment or from
mismatching the variable speed drive with the motor.
The contents of this guide are believed to be correct at the time of printing. In the interests of a commitment
to a policy of continuous development and improvement, the manufacturer reserves the right to change the
specification of the product or its performance, or the contents of the guide, without notice.
All rights reserved. No parts of this guide may be reproduced or transmitted in any form or by any means,
electrical or mechanical including photocopying, recording or by an information storage or retrieval system,
without permission in writing from the publisher.
Drive firmware version
This product is supplied with the latest firmware version. If this drive is to be connected to an existing system
or machine, all drive firmware versions should be verified to confirm the same functionality as drives of the
same model already present. This may also apply to drives returned from a Control Techniques Service
Centre or Repair Centre. If there is any doubt please contact the supplier of the product.
The firmware version of the drive can be checked by looking at Pr 11.029
Environmental statement
Control Techniques is committed to minimising the environmental impacts of its manufacturing operations
and of its products throughout their life cycle. To this end, we operate an Environmental Management System
(EMS) which is certified to the International Standard ISO 14001. Further information on the EMS, our
Environmental Policy and other relevant information is available on request, or can be found at
www.greendrives.com.
The electronic variable-speed drives manufactured by Control Techniques have the potential to save energy
and (through increased machine/process efficiency) reduce raw material consumption and scrap throughout
their long working lifetime. In typical applications, these positive environmental effects far outweigh the
negative impacts of product manufacture and end-of-life disposal.
Nevertheless, when the products eventually reach the end of their useful life, they must not be discarded but
should instead be recycled by a specialist recycler of electronic equipment. Recyclers will find the products
easy to dismantle into their major component parts for efficient recycling. Many parts snap together and can
be separated without the use of tools, while other parts are secured with conventional fasteners. Virtually all
parts of the product are suitable for recycling.
Product packaging is of good quality and can be re-used. Large products are packed in wooden crates, while
smaller products come in strong cardboard cartons which themselves have a high recycled fibre content. If
not re-used, these containers can be recycled. Polythene, used on the protective film and bags for wrapping
product, can be recycled in the same way. Control Techniques' packaging strategy prefers easily-recyclable
materials of low environmental impact, and regular reviews identify opportunities for improvement.
When preparing to recycle or dispose of any product or packaging, please observe local legislation and best
practice.
REACH legislation
EC Regulation 1907/2006 on the Registration, Evaluation, Authorisation and restriction of Chemicals
(REACH) requires the supplier of an article to inform the recipient if it contains more than a specified
proportion of any substance which is considered by the European Chemicals Agency (ECHA) to be a
Substance of Very High Concern (SVHC) and is therefore listed by them as a candidate for compulsory
authorisation.
For current information on how this requirement applies in relation to specific Control Techniques products,
please approach your usual contact in the first instance. Control Techniques position statement can be
viewed at:
http://www.controltechniques.com/REACH
Copyright © April 2014 Control Techniques Ltd
Issue Number: 2
Drive Firmware:01.07.01.00 onwards
Unidrive M600 Getting Started Guide English Iss1.book Page 2 Friday, April 25, 2014 2:08 PM

Unidrive M600 Getting Started Guide
Issue Number: 2
Contents
1 Safety information .......................................................................................4
2 Product information .................................................................................... 7
2.1 Model number .......................................................................................................... 7
2.2 Nameplate description ............................................................................................. 8
2.3 Ratings .................................................................................................................... 9
2.4 Drive features ........................................................................................................ 13
2.5 Options / Accessories ............................................................................................ 14
3 Mechanical installation .............................................................................16
3.1 Safety information .................................................................................................. 16
3.2 Fire protection ........................................................................................................ 16
3.3 Mounting methods ................................................................................................. 16
3.4 Drive dimensions ................................................................................................... 17
3.5 Surface mounting .................................................................................................. 18
3.6 Terminal size and torque settings .......................................................................... 20
3.7 Enclosure ............................................................................................................... 21
3.8 EMC filters ............................................................................................................. 22
4 Electrical installation .................................................................................26
4.1 Supply types .......................................................................................................... 27
4.2 Ratings .................................................................................................................. 27
4.3 Power connections ................................................................................................ 28
4.4 Ground connections .............................................................................................. 34
4.5 Braking resistor values .......................................................................................... 35
4.6 Communications connections ................................................................................ 36
4.7 Shield connections ................................................................................................ 36
4.8 Control connections ............................................................................................... 37
5 Getting started ........................................................................................... 38
5.1 Understanding the display ..................................................................................... 38
5.2 Keypad operation .................................................................................................. 39
5.3 Menu 0 ................................................................................................................... 41
5.4 Menu structure ....................................................................................................... 41
5.5 Advanced menus ................................................................................................... 42
5.6 Changing the operating mode ............................................................................... 43
5.7 Saving parameters ................................................................................................ 43
5.8 Restoring parameter defaults ................................................................................ 44
5.9 Displaying parameters with non-default values only .............................................. 44
5.10 Displaying destination parameters only ................................................................. 44
5.11 Parameter access level and security ..................................................................... 44
6 Basic parameters (Menu 0) .......................................................................45
6.1 Parameter descriptions .......................................................................................... 49
7 Running the motor .................................................................................... 54
7.1 Quick start connections ......................................................................................... 54
7.2 Quick Start / start-up ............................................................................................. 59
8 NV Media Card Operation .........................................................................66
8.1 Introduction ............................................................................................................ 66
8.2 NV Media Card support ......................................................................................... 67
8.3 Transferring data ................................................................................................... 68
9 Further information ...................................................................................69
9.1 Diagnostics ............................................................................................................ 69
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4Unidrive M600 Getting Started Guide
Issue Number: 2
1 Safety information
1.1 Warnings, Cautions and Notes
1.2 Electrical safety - general warning
The voltages used in the drive can cause severe electrical shock and/or burns, and could be lethal.
Extreme care is necessary at all times when working with or adjacent to the drive. Specific warnings
are given at the relevant places in this guide.
1.3 System design and safety of personnel
The drive is intended as a component for professional incorporation into complete equipment or a
system. If installed incorrectly, the drive may present a safety hazard.
The drive uses high voltages and currents, carries a high level of stored electrical energy, and is used
to control equipment which can cause injury.
Close attention is required to the electrical installation and the system design to avoid hazards either
in normal operation or in the event of equipment malfunction. System design, installation,
commissioning/start-up and maintenance must be carried out by personnel who have the necessary
training and experience. They must read this safety information and this User Guide carefully.
The STOP and SAFE TORQUE OFF functions of the drive do not isolate dangerous voltages from
the output of the drive or from any external option unit. The supply must be disconnected by an
approved electrical isolation device before gaining access to the electrical connections.
With the sole exception of the SAFE TORQUE OFF function, none of the drive functions must
be used to ensure safety of personnel, i.e. they must not be used for safety-related functions.
Careful consideration must be given to the functions of the drive which might result in a hazard,
either through their intended behavior or through incorrect operation due to a fault. In any application
where a malfunction of the drive or its control system could lead to or allow damage, loss or injury, a
risk analysis must be carried out, and where necessary, further measures taken to reduce the risk -
for example, an over-speed protection device in case of failure of the speed control, or a fail-safe
mechanical brake in case of loss of motor braking.
The SAFE TORQUE OFF function may be used in a safety-related application. The system designer
is responsible for ensuring that the complete system is safe and designed correctly according to the
relevant safety standards.
1.4 Environmental limits
Instructions in this guide regarding transport, storage, installation and use of the drive must be
complied with, including the specified environmental limits. Drives must not be subjected to
excessive physical force.
A Warning contains information which is essential for avoiding a safety hazard.
A Caution contains information which is necessary for avoiding a risk of damage to the
product or other equipment.
A Note contains information, which helps to ensure correct operation of the product.
WARNING
CAUT IO N
NOTE
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Unidrive M600 Getting Started Guide 5
Issue Number: 2
Safety information
Product information Mechanical
installation Electrical installation Getting started Basic parameters Running the motor NV Media Card
Operation Further information
1.5 Access
Drive access must be restricted to authorized personnel only. Safety regulations which apply at the
place of use must be complied with.
1.6 Fire protection
The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided.
For further information, refer to the Drive User Guide.
1.7 Compliance with regulations
The installer is responsible for complying with all relevant regulations, such as national wiring
regulations, accident prevention regulations and electromagnetic compatibility (EMC) regulations.
Particular attention must be given to the cross-sectional areas of conductors, the selection of fuses
or other protection, and protective ground (earth) connections.
This guide contains instruction for achieving compliance with specific EMC standards.
Within the European Union, all machinery in which this product is used must comply with the
following directives:
2006/42/EC: Safety of machinery.
2004/108/EC: Electromagnetic Compatibility.
1.8 Motor
Ensure the motor is installed in accordance with the manufacturer’s recommendations. Ensure the
motor shaft is not exposed.
Standard squirrel cage induction motors are designed for single speed operation. If it is intended to
use the capability of the drive to run a motor at speeds above its designed maximum, it is strongly
recommended that the manufacturer is consulted first.
Low speeds may cause the motor to overheat because the cooling fan becomes less effective. The
motor should be installed with a protection thermistor. If necessary, an electric forced vent fan should
be used.
The values of the motor parameters set in the drive affect the protection of the motor. The default
values in the drive should not be relied upon.
It is essential that the correct value is entered in Pr 00.046 motor rated current. This affects the
thermal protection of the motor.
1.9 Mechanical brake control
The brake control functions are provided to allow well co-ordinated operation of an external brake
with the drive. While both hardware and software are designed to high standards of quality and
robustness, they are not intended for use as safety functions, i.e. where a fault or failure would result
in a risk of injury. In any application where the incorrect operation of the brake release mechanism
could result in injury, independent protection devices of proven integrity must also be incorporated.
1.10 Adjusting parameters
Some parameters have a profound effect on the operation of the drive. They must not be altered
without careful consideration of the impact on the controlled system. Measures must be taken to
prevent unwanted changes due to error or tampering.
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6Unidrive M600 Getting Started Guide
Issue Number: 2
1.11 Electrical installation
1.11.1 Electric shock risk
The voltages present in the following locations can cause severe electric shock and may be lethal:
• AC supply cables and connections
• Output cables and connections
• Many internal parts of the drive, and external option units
Unless otherwise indicated, control terminals are single insulated and must not be touched.
1.11.2 Stored charge
The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply
has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten
minutes before work may continue.
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Unidrive M600 Getting Started Guide 7
Issue Number: 2
Safety information
Product information
Mechanical
installation Electrical installation Getting started Basic parameters Running the motor NV Media Card
Operation Further information
2 Product information
This guide covers the Unidrive M600 product.
Table 2-1 Supported operating modes
* Possible via an option module.
2.1 Model number
The way in which the model numbers for the Unidrive M product range is formed is illustrated below:
Figure 2-1 Model number
* Only shown on frame size 9E and 10 identification label.
For simplicity a Frame 9 drive with no internal choke (i.e. Model 09xxxxxxE) is referred to as a Frame
9E and a Frame 9 drive with an internal choke (i.e. Model 09xxxxxxA) is referred to as a Frame 9A.
Any reference to Frame 9 is applicable to both sizes 9E and 9A.
Product
Supported operating modes
Open-
Loop RFC-A RFC-A Sensorless RFC-S RFC-S Sensorless Regen
Unidrive M600 3*333
Identification Label
Electrical Specifications
Derivative
Unidrive M600
Product Line
Frame Size:
Voltage Rating:
Current Rating:
Heavy Duty current rating x 10
Power Format:
Reserved
0
Optional Build
Customer Code
01
A
B
1
0
0
Customer Code:
00 = 50 Hz
01 = 60 Hz
Reserved:
Conformal Coating:
0 = Standard
IP / NEMA Rating :
1=IP21/NEMA1
Brake T
ransistor
:
B=Brake
Cooling
:
A=Air
Documentation
1
Documentation:
0 - Supplied separately
1 - English
2 - 200 V (200 - 240
- 400 V (380 - 480
- 575 V (500 - 575
- 690 V (500 - 690
± 10 %)
4
±
±
±
10 %)
510%)
610%)
Power
Format
M600 - 03 400078 A
Configuration*
1
A - AC in AC out (with internal choke)
D - DC in AC out (Inverter)
C - AC in DC out (Rectifier)
E - AC in AC out (without internal choke)
Configuration:
1 - Standard
U - No Control
M - Master
F - Follower
NOTE
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8Unidrive M600 Getting Started Guide
Issue Number: 2
2.2 Nameplate description
Figure 2-2 Typical drive rating labels
* This label is only applicable to size 7 and above.
Refer to Figure 2-1 Model number on page 7 for further information relating to the labels.
Approvals
Input voltage
Output
voltage
Heavy Duty /
Normal Duty
power rating
Customer and
date code
Serial
number
Input
frequency
No.of phases &
Typical input current for
Normal Duty rating
Heavy Duty /
Normal Duty rating
output current
Refer to
User Guide
Model
Frame
size
Voltage
Heavy Duty
current rating
Drive format
M600-032 00050 A
M600-074-00660-A 30/37kW STDV02
I/P 380-480V 50-60Hz 3ph 74A
O/P 0-480V 3ph 66/79A
Designed in UK
Made in U.K.
Serial No: 3000005001
No. of Input phase &
Input current
No. of Output phase
&
Output current
Heavy Duty/
Normal Duty Rating
Model Input
frequency
Heavy Duty /
Normal Duty
power rating
Customer and
date code
Approvals
Serial number Output
voltage
Input
voltage
Key to approvals
CE approval Europe
C Tick approval Australia
UL / cUL approval USA & Canada
RoHS compliant Europe
R
Large label*
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Unidrive M600 Getting Started Guide 9
Issue Number: 2
Safety information
Product information
Mechanical
installation Electrical installation Getting started Basic parameters Running the motor NV Media Card
Operation Further information
2.3 Ratings
Table 2-2 200 V drive ratings, cable sizes and fuse ratings
Fuses
The AC supply to the drive must be installed with suitable protection against overload and
short-circuits. The following section shows recommended fuse ratings. Failure to observe
this requirement will cause risk of fire.
Nominal cables sizes below are based on the cable installation method B2 (ref: IEC60364-
5-52:2001) unless otherwise specified, and are provided as a guide only. Ensure cables
used suit local wiring regulations.
Model
Max.
cont.
input
current
Fuse Nominal cable size Normal Duty Heavy Duty
European USA
IEC UL
Input Output Input Output
Max.
cont.
output
current
Nom
power
@
230 V
Motor
power
@
230 V
Max.
cont.
output
current
Nom
power
@
230 V
Motor
power
@
230 V
3ph Nom
Class
Nom
Class
AA A mm2mm2AWG AWG A kW hp A kW hp
03200050 10.7 16
gG
16
CC
or J
1.5 1.5 14 14 6.6 1.1 1.5 5 0.75 1
03200066 13 20 20 1.5 1.5 14 14 8 1.5 2 6.6 1.1 1.5
03200080 17.8 25 25 4 4 12 12 11 2.2 3 8 1.5 2
03200106 20.6 25 25 4 4 12 12 12.7 3 3 10.6 2.2 3
04200137 20.1 25 gG 25 CC
or J
6 6 10 10 18 4 5 13.7 3 3
04200185 26.8 32 30 8 8 8 8 25 5.5 7.5 18.5 4 5
05200250 31 40 gG 40 CC
or J 10 10 8 8 30 7.5 10 25 5.5 7.5
06200330 48.8 63 gG 60 CC
or J
16 16 4 4 50 11 15 33 7.5 10
06200440 56.6 63 70 25 25 3 3 58 15 20 44 11 15
07200610 67 80
gG
80 CC
or J
35 35 2 2 75 18.5 25 61 15 20
07200750 84 100 100 35 35 1 1 94 22 30 75 18.5 25
07200830 105 125 125 70 70 1/0 1/0 117 30 40 83 22 30
08201160 137 200 gR 200 HSJ 95 95 3/0 3/0 149 37 50 116 30 40
08201320 166 200 225 2 x 70 2 x 70 2 x 1 2 x 1 180 45 60 132 37 50
09201760 205 250
gR
250
HSJ
2 x 70
(B1)
2 x 95
(B2) 2 x 2/0 216 55 75 176 45 60
09202190 260 315 300 2 x 95
(B1)
2 x 120
(B2) 2 x 4/0 266 75 100 219 55 75
10202830 278 400
gR
400
HSJ
2 x 120
(B1) 2 x 120
(B2)
2 x 250 325 90 125 283 75 100
10203000 333 450 450 2 x 150
(C)
2 x
300 2 x 250 360 110 150 300 90 125
WARNING
NOTE
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10 Unidrive M600 Getting Started Guide
Issue Number: 2
Table 2-3 400 V drive ratings, cable sizes and fuse ratings
Table 2-4 575 V drive ratings, cable sizes and fuse ratings
Model
Max.
cont.
input
current
Fuse Nominal cable size Normal Duty Heavy Duty
European USA
IEC UL
Input Output Input Output
Max.
cont.
output
current
Nom
power
@
400 V
Motor
power
@
460 V
Max.
cont.
output
current
Nom
power
@
400 V
Motor
power
@
460 V
3ph Nom
Class
Nom
Class
AA A mm2mm2AWG AWG A kW hp A kW hp
03400025 5 6
gG
10
CC
or J
1.5 1.5 18 18 3.4 1.1 1.5 2.5 0.75 1.0
03400031 6.6 10 10 1.5 1.5 16 16 4.5 1.5 2 3.1 1.1 1.5
03400045 9.1 10 10 1.5 1.5 14 14 6.2 2.2 3 4.5 1.5 2.0
03400062 13.1 20 20 2.5 2.5 14 14 7.7 3 5 6.2 2.2 3.0
03400078 13.4 20 20 2.5 2.5 14 14 10.4 4 5 7.8 3 5.0
03400100 15.8 20 20 2.5 2.5 12 12 12.3 5.5 7.5 10 4 5.0
04400150 18.7 25 gG 25 CC
or J
4 4 10 10 18.5 7.5 10 15 5.5 10.0
04400172 24.3 32 30 6 6 8 8 24 11 15 17.2 7.5 10.0
05400270 29 40 gG 35 CC
or J
668830
15 20 27 11 20
05400300 40 35 6 6 8 8 31 30 15
06400350 36 63
gR
40 HSJ or
DFJ
10 10 6 6 38 18.5 25 35 15 25
06400420 46 63 50 16 16 4 4 48 22 30 42 18.5 30
06400470 60 63 70 25 25 3 3 63 30 40 47 22 30
07400660 74 100
gG
80 CC
or J
35 35 1 1 79 37 50 66 30 50
07400770 88 100 100 50 50 2 2 94 45 60 77 37 60
07401000 105 125 125 70 70 1/0 1/0 112 55 75 100 45 75
08401340 155 250 gR 225 HSJ 2 x 50 2 x 50 2 x 1 2 x 1 155 75 100 134 55 100
08401570 177 250 225 2 x 70 2 x 70 2 x 1/0 2 x 1/0 184 90 125 157 75 125
09402000 232
315 gR
300
HSJ
2 x 70
(B1)
2 x 95
(B2) 2 x 3/0 2 x 2/0 221 110 150 180 90 150
09402240 267 350 2 x 95
(B1)
2 x 120
(B2) 2 x 4/0 2 x 4/0 266 132 200 224 110 150
10402700 332 400
gR
400
HSJ
2 x 120
(C)
2 x 120
(B2) 2 x 300 2 x 250 320 160 250 270 132 200
10403200 397 450 450 2 x 150
(C)
2 x 150
(B2) 2 x 350 2 x 300 361 200 300 320 160 250
Model
Max.
cont.
input
current
Fuse Nominal cable size Normal Duty Heavy Duty
European USA
IEC UL
Input Output Input Output
Max.
cont.
output
current
Nom
power
@
575 V
Motor
power
@
575 V
Max.
cont.
output
current
Nom
power
@
575 V
Motor
power
@
575 V
3ph Nom
Class
Nom
Class
AA A mm2mm2AWG AWG A kW hp A kW hp
05500030 4.3 10
gG
10 CC
or J
0.75 0.75 16 16 3.9 2.2 3 3 1.5 2
05500040 5.7 10 10 1 1 14 14 6.1 4 5 4 2.2 3
05500069 9.3 20 20 1.5 1.5 14 14 10 5.5 7.5 6.9 4 5
06500100 13.2 20
gG
20
CC
or J
2.5 2.5 14 14 12 7.5 10 10 5.5 7.5
06500150 18.7 32 25 4 4 10 10 17 11 15 15 7.5 10
06500190 24.3 40 30 6 6 10 10 22 15 20 19 11 15
06500230 29.4 50 35 10 10 8 8 27 18.5 25 23 15 20
06500290 37.1 50 40 10 10 6 6 34 22 30 29 18.5 25
06500350 46.9 63 50 16 16 6 6 43 30 40 35 22 30
07500440 45 50 gG 50 CC
or J
16 16 4 4 53 37 50 44 30 40
07500550 62 80 80 25 25 3 3 73 45 60 55 37 50
08500630 83 125 gR 100 HSJ 35 35 1 1 86 55 75 63 45 60
08500860 104 160 150 50 50 1 1 108 75 100 86 55 75
09501040 166 150
gR
150 150 2 x 70
(B2)
2 x 35
(B2) 2 x 1
2 x 3 125 90 125 104 75 100
09501310 166 200 175 175 2 x 50
(B2) 2 x 1 150 110 150 131 90 125
10501520 197
250 gR 250 250
2 x 70
(B2) 2 x 70
(B2) 2 x 2/0 2 x 2/0
200 130 200 152 110 150
10501900 218 2 x 95
(B2) 200 150 200 190 132 200
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Unidrive M600 Getting Started Guide 11
Issue Number: 2
Safety information
Product information
Mechanical
installation Electrical installation Getting started Basic parameters Running the motor NV Media Card
Operation Further information
Table 2-5 690 V drive ratings, cable sizes and fuse ratings
Table 2-6 Protective ground cable ratings
Typical short term overload limits
The maximum percentage overload limit changes depending on the selected motor. Variations in
motor rated current, motor power factor and motor leakage inductance all result in changes in the
maximum possible overload. Typical values are shown in the table below:
Table 2-7 Typical overload limits
Generally the drive rated current is higher than the matching motor rated current allowing a higher
level of overload than the default setting.
The time allowed in the overload region is proportionally reduced at very low output frequency on
some drive ratings.
Model
Max.
cont.
input
current
Fuse Nominal cable size Normal Duty Heavy Duty
European USA
IEC UL
Input Output Input Output
Max.
cont.
output
current
Nom
power
@
690 V
Motor
power
@
690 V
Max.
cont.
output
current
Nom
power
@
690 V
Motor
power
@
690 V
3ph Nom
Class
Nom
Class
AA A mm2mm2AWG AWG A kW hp A kW hp
07600190 20 25
gG
25
CC
or J
10 10 8 8 23 18.5 25 19 15 20
07600240 26 32 30 10 10 6 6 30 22 30 24 18.5 25
07600290 31 40 35 10 10 6 6 36 30 40 29 22 30
07600380 39 50 50 16 16 4 4 46 37 50 38 30 40
07600440 44 50 50 16 16 4 4 52 45 60 44 37 50
07600540 62 80 80 25 25 3 3 73 55 75 54 45 60
08600630 83 125 gR 100 HSJ 50 50 2 2 86 75 100 63 55 75
08600860 104 160 150 70 70 1/0 1/0 108 90 125 86 75 100
09601040 149 150
gR
150
HSJ
2 x 50
(B2)
2 x 35
(B2) 2 x 1 2 x 3 125 110 150 104 90 125
09601310 171 200 200 2 x 70
(B2)
2 x 50
(B2) 2 x 1/0 2 x 1 155 132 175 131 110 150
10601500 202 225 gR
250 HSJ
2 x 70
(B2) 2 x 70
(B2)
2 x 2/0 2 x 1/0 172 160 200 150 132 175
10601780 225 250 aR 2 x 95
(B2) 2 x 3/0 2 x 2/0 197 185 250 178 160 200
Input phase conductor size Minimum ground conductor size
≤10 mm2Either 10 mm2 or two conductors of the same cross-sectional area as the input
phase conductor (an additional ground connection is provided on sizes 3, 4 and 5
for this purpose).
> 10 mm2and ≤16 mm2The same cross-sectional area as the input phase conductor
> 16 mm2and ≤35 mm216 mm2
> 35 mm2Half of the cross-sectional area of the input phase conductor
Operating mode RFC from cold RFC from 100 % Open loop
from cold
Open loop
from 100 %
Normal Duty overload with motor rated
current = drive rated current 110 % for 165 s 110 % for 9 s 110 % for 165 s 110 % for 9 s
Heavy Duty overload with motor rated
current = drive rated current (size 8 and
below)
200 % for 28 s 200 % for 3 s 150 % for 60 s 150 % for 7 s
Heavy Duty overload with motor rated
current = drive rated current (size 9E and
10)
170 % for 42 s 170 % for 5 s 150 % for 60 s 150 % for 7 s
The maximum overload level which can be attained is independent of the speed.
NOTE
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12 Unidrive M600 Getting Started Guide
Issue Number: 2
Output current
The continuous output current ratings given on the rating label are for maximum 40 °C (104 °F),
1000 m altitude and 3.0 kHz switching frequency. Derating is required for higher switching
frequencies, ambient temperatures >40 °C (104 °F) and higher altitude. For derating information,
refer to the Drive User Guide.
Input current
The input current is affected by the supply voltage and impedance. The input current given on the
rating label is the typical input current and is stated for a balanced supply.
Input line reactor (Frame 9E and 10)
A line reactor must be used with Frame 9E and 10. Failure to provide sufficient reactance could
damage or reduce the service life of the drive. Refer to Table 2-8 below.
Table 2-8 Size 9E and 10 model and line reactor part numbers
* This may represent a more economical solution where operating temperature and cooling
requirements are observed. Refer to the Drive User Guide for further information.
Size Drive model Inductor model Line reactor
part number
909201760, 09202190, 09402000, 09402240 INL 401 4401-0181 INL 401W* 4401-0208
09501040, 09501310, 09601040, 09601310 INL 601 4401-0183
10 10202830, 10203000, 10402700, 10403200 INL 402 4401-0182 INL 402W* 4401-0209
10501520, 10501900, 10601500, 10601780 INL 602 4401-0184
Unidrive M600 Getting Started Guide English Iss1.book Page 12 Friday, April 25, 2014 2:08 PM

Unidrive M600 Getting Started Guide 13
Issue Number: 2
Safety information
Product information
Mechanical
installation Electrical installation Getting started Basic parameters Running the motor NV Media Card
Operation Further information
2.4 Drive features
Figure 2-3 Features of the drive (size 3 to 10)
Key
1. Keypad connection 6. Option module slot 2 11. NV media card slot 16. Motor connections
2. Rating label 7. Option module slot 3 12. Braking terminal 17. AC supply connections
3. Identification label 8. Relay connections 13. Internal EMC filter 18. Ground connections
4. Status LED 9. Control connections 14. DC bus +
5. Option module slot 1 10. Communications port 15. DC bus -
1
2
3
4
5
6
7
8
9
9
10
11
12 13
14
15
17 16
18
12
14
15
17 16
18
15
14
15 12 11
15
15
14
18
17
16
15 14 12
17 16
18
17
14 15
18
14 12
16
18
17
18 14
16
15
16
14 12
18
8
9E
18
18
14 12
16
10
17
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14 Unidrive M600 Getting Started Guide
Issue Number: 2
2.5 Options / Accessories
Figure 2-4 Drive features and options
1. Keypad 4. Option module slot 3 7. NV media card
2. Option module slot 1 5. CT Comms cable
3. Option module slot 2 6. Internal braking resistor
Unidrive M600 Getting Started Guide English Iss1.book Page 14 Friday, April 25, 2014 2:08 PM

Unidrive M600 Getting Started Guide 15
Issue Number: 2
Safety information
Product information
Mechanical
installation Electrical installation Getting started Basic parameters Running the motor NV Media Card
Operation Further information
Table 2-9 Option modules, Keypad and additional options available
For more information refer to the Drive User Guide and the relevant option module user guide.
2.5.1 Parts supplied with the drive
Items such as control terminals, relay connector, 24 V power supply connector, grounding bracket,
surface mount brackets, grounding clamp, DC terminal cover grommets, terminal nuts, supply and
motor connector and finger guard grommets are provided with the drive. For more information refer
to the label on the accessory kit box supplied with the drive.
Type Name Further details
Fieldbus
KI-485 Adaptor
485 Comms Adaptor
485 Comms adaptor provides 485 communication interface. This
adaptor supports 115 k Baud, node addresses between 1 to 16
and 8 1 NP M serial mode.
SI-PROFIBUS Profibus option
PROFIBUS adapter for communications with the drive.
SI-DeviceNet DeviceNet option
DeviceNet adapter for communications with the drive.
SI-CANopen CANopen option
CANopen adapter for communications with the drive.
SI-Ethernet
Ethernet option
External Ethernet module that supports EtherNet/IP and Modbus
TCP/IP
SI-PROFINET RT PROFINET RT option
PROFINET adapter for communications with the drive.
SI-EtherCAT EtherCAT option
EtherCAT adapter for communications with the drive.
Automation
(I/O
expansion)
SI-I/O
Extended I/O
Increases the I/O capability by adding the following
combinations: Digital I/O, Digital Inputs, Analog Inputs
(differential or single ended), Analog Output, Relays.
Feedback
SI-Encoder
Encoder option
Incremental encoder input interface module. Provides Closed
loop Rotor Flux Control for induction motors (RFC-A) on M600.
SI-Universal
Encoder
Universal Encoder option
Additional combined encoder input and output interface
supporting Incremental, SinCos, HIPERFACE, EnDAT and SSI
encoders.
Safety SI-Safety
Safety option
Safety module that provides an intelligent, programmable
solution to meet the IEC 61800-5-2 functional safety standard.
Keypad
KI-Keypad LCD keypad option
Keypad with a LCD display.
KI-Keypad RTC LCD keypad option
Keypad with a LCD display and real time clock.
Back-up
SD Card Adaptor SD Card Adaptor
Allows the drive to use an SD card for drive back-up.
SMARTCARD SMARTCARD
Used for parameter back-up with the drive.
Unidrive M600 Getting Started Guide English Iss1.book Page 15 Friday, April 25, 2014 2:08 PM

16 Unidrive M600 Getting Started Guide
Issue Number: 2
3 Mechanical installation
3.1 Safety information
3.2 Fire protection
The drive enclosure is not classified as a fire enclosure. A separate fire enclosure must be provided.
For installation in the USA, a NEMA 12 enclosure is suitable.
For installation outside the USA, refer to the Drive User Guide.
3.3 Mounting methods
Drive sizes 3 to 7 can be either surface or through-panel mounted using the appropriate brackets.
Follow the instructions
The mechanical and electrical installation instructions must be adhered to. Any questions
or doubt should be referred to the supplier of the equipment. It is the responsibility of the
owner or user to ensure that the installation of the drive and any external option unit, and
the way in which they are operated and maintained, comply with the requirements of the
Health and Safety at Work Act in the United Kingdom or applicable legislation and
regulations and codes of practice in the country in which the equipment is used.
Stored charge
The drive contains capacitors that remain charged to a potentially lethal voltage after the
AC supply has been disconnected. If the drive has been energized, the AC supply must
be isolated at least ten minutes before work may continue.
Normally, the capacitors are discharged by an internal resistor. Under certain, unusual
fault conditions, it is possible that the capacitors may fail to discharge, or be prevented
from being discharged by a voltage applied to the output terminals. If the drive has failed
in a manner that causes the display to go blank immediately, it is possible the capacitors
will not be discharged. In this case, consult Control Techniques or their authorized
distributor.
Competence of the installer
The drive must be installed by professional assemblers who are familiar with the
requirements for safety and EMC. The assembler is responsible for ensuring that the end
product or system complies with all the relevant laws in the country where it is to be used.
Enclosure
The drive is intended to be mounted in an enclosure which prevents access except by
trained and authorized personnel, and which prevents the ingress of contamination. It is
designed for use in an environment classified as pollution degree 2 in accordance with IEC
60664-1. This means that only dry, non-conducting contamination is acceptable.
If the drive has been used at high load levels for a period of time, the heatsink can reach
temperatures in excess of 70 °C (158 °F). Human contact with the heatsink should be
prevented.
WARNING
WARNING
WARNING
WARNING
WARNING
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Unidrive M600 Getting Started Guide 17
Issue Number: 2
Safety information Product information
Mechanical
installation
Electrical installation Getting started Basic parameters Running the motor NV Media Card
Operation Further information
3.4 Drive dimensions
Figure 3-1 Drive dimensions
Size HWD
mm in mm in mm in
3
365 14.37
83 3.27 200 7.87
4 124 4.88
5 143 5.63 202 7.95
6 210 8.27 227 8.94
7 508 20 270 10.63 279 11
8 753 29.65 310 12.21 290 11.42
9E and 10 1069 42.09 310 12.21 289 11.38
H
WD
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18 Unidrive M600 Getting Started Guide
Issue Number: 2
3.5 Surface mounting
Figure 3-2 Surface mounting dimensions (size 3 to 7)
6.0 mm
(0.24 in)
73.0 mm
(2.87 in)
∅
5.5 mm
(0.22 in)
370 mm
(14.57 in)
3
378 mm
(14.88 in)
196 mm
(7.72 in)
6.0 mm
(0.24 in)
∅
7.0 mm
(0.27 in)
7.0 mm
(0.28 in)
6
220 mm (8.66 in)
∅
9mm
(0.35 in)
538 mm (21.18)
25 mm
(0.98 in)
10 mm
(0.39 in)
7
375 mm
(14.76 in)
8 mm
(0.32 in)
4
∅
6.5 mm
(0.26 in)
x 4 holes
9 mm
(0.35 in)
53 mm
(2.09 in) 53 mm
(2.09 in)
106 mm
(4.17 in) 9 mm
(0.35 in)
8 mm
(0.32 in)
375 mm (14.76 in)
6.5 mm
(0.26 in)
5
106 mm (4.17 in)
∅
Unidrive M600 Getting Started Guide English Iss1.book Page 18 Friday, April 25, 2014 2:08 PM

Unidrive M600 Getting Started Guide 19
Issue Number: 2
Safety information Product information
Mechanical
installation
Electrical installation Getting started Basic parameters Running the motor NV Media Card
Operation Further information
Figure 3-3 Surface mounting dimensions (size 8 to 10)
784 mm (30.87 in)
10 mm
(0.39 in)
26 mm
(1.02 in)
259 mm (10.20 in)
(0.35 in)
x 4 holes
9mm
(0.35 in)
26 mm
(1.02 in)
9E
Æ9mm
8
10
257 mm (10.12 in)
9 mm (0.35 in)
(4 holes)
Æ
1051 mm (41.38 in)
Unidrive M600 Getting Started Guide English Iss1.book Page 19 Friday, April 25, 2014 2:08 PM

20 Unidrive M600 Getting Started Guide
Issue Number: 2
3.6 Terminal size and torque settings
Table 3-1 Drive control and relay terminal data
Table 3-2 Drive power terminal data
Model Connection type Torque setting
All Plug-in terminal block 0.5 N m (0.4 lb ft)
Model size AC terminals DC and braking Ground terminal
Recommended
3 and 4 Plug-in terminal block T20 Torx (M4) T20 Torx (M4) /
M4 Nut (7 mm AF)
0.7 N m (0.5 lb ft) 2.0 N m (1.47 Ib ft) 2.0 N m (1.47 Ib ft)
5
Plug-in terminal block
1.8 N m (1.3 lb ft)
T20 Torx (M4) /
M4 Nut (7 mm AF) M5 Nut (8 mm AF)
1.5 N m (1.1 lb ft) 1.5 N m (1.1 lb ft) 2.0 N m (1.47 Ib ft)
6M6 Nut (10 mm AF)
6.0 N m (4.42 Ib ft)
7M8 Nut (13 mm AF)
12.0 N m (8.85 Ib ft)
8 to 10 M10 Nut (17 mm AF)
15.0 N m (11.1 Ib ft)
Unidrive M600 Getting Started Guide English Iss1.book Page 20 Friday, April 25, 2014 2:08 PM