eMotimo Integration Kit for Dana Dolly User manual

eMotimo Dana Dolly integration instructions 1
eMotimo Integration Kit for Dana Dolly
Instruction Manual
V 1.1

eMotimo Dana Dolly integration instructions 2
Contents:
Your Dana Dolly kit & identifying orientation
What’s included
General principles / mounting
#1 Mounting for original track ends, round track, bottom up
#2 Mounting for original track ends, round track, top up
#3 Mounting for original track ends, triangle track, bottom up
#4 Mounting for original track ends, triangle track, top up
#5 Mounting for universal track ends, round track, top up
#6 Mounting for universal track ends, round track, bottom up
#7 Mounting for universal track ends, triangle track, top up
#8 Mounting for universal track ends, triangle track, bottom up
03
04
05 - 07
08
09
10
11
11
13
14
15

eMotimo Dana Dolly integration instructions 3
Universal track ends
Top up Top up
Bottom up Bottom up
Round track:
Original track ends:
Triangle track:
What Dana Dolly kit do you have?

eMotimo Dana Dolly integration instructions 4
1. Motor Mount
1.1 - Carriage Mount & Motor
1.2 - Motor cable / plug
1.3 - Idler/belt adjustment thumbscrew
1.4 - 1/4-20” athead screw
1.5 - 1/4-20” metal washer
1.6 - 1/4-20” rubber washer
1.7 - 3/8-16” athead screw
1.8 - 3/8-16” metal washer
1.9 - 3/8-16” rubber washer
2. Belt Clamp (two included)
2.1 - Belt clamp base
2.2 - Belt clamp tensioner
2.3 - Clamp base thumbscrew
2.4 - Belt tensioner thumbscrew
2.5 - Belt tensioner washer
3. Belt
4. eMotimo Clamp Riser
Part Names
1.1
3
2.12.1
2.3
2.4
2.5
2.22.2 1.2
1.5
1.4
1.3
1.6
1.7
1.8
1.9
What Is Included in the eMotimo Integration Kit:
4

eMotimo Dana Dolly integration instructions 5
Carriage mounting: Belt routing:
Belt alignment: Belt clamp orientation
General Principles:
1. Align Motor Mount over 1/4” and 3/8”
through holes on the Dana Dolly.
2. Mount Motor Mount to Dana Dolly using the
1/4-20” and 3/8-16” hardware in the following
order (starting with Dana Dolly):
1) Carriage Mount & Motor
2) 1/4-20” and 3/8-16” rubber washers
3) 1/4-20” and 3/8-16” metal washers
4) 1/4-20” and 3/8-16” athead screws
Always route belt over pulley with teeth down.
Wrap under both idlers.
Manually slide the dolly towards the belt
clamp to check alignment. Align clamp with
the edge of the belt by sliding it left or right
on the end bracket. Tighten down at the
bottom of the clamp the with 1/4-20 clamp
thumbscrew to lock the clamp in place.
Always mount clamps with thumbscrews facing
outwards.
1
2
3
4

eMotimo Dana Dolly integration instructions 6
General Principles
Clamp mounting
Pro tip:
Make sure clamp foot is between screw
and track end. The foot allows for greater
clamping contact and reduces mounting
marks on track ends.
Make sure clamp is
pressed at against track
end before locking into
place. This will affect
overall belt alignment.
Leave this motor attached. If you don’t route the belt, manual slides are still possible.
Motor engaged with belt. Motor disengaged. Belt removed. Motor still
mounted.

eMotimo Dana Dolly integration instructions 7
General Principles
spectrum ST4 mounting
spectrum ST4
Mounts to arca clamp
eMotimo clamp riser
Arca clamp mounts to spectrum base.
Bottom mounts to 3/8-16” stud (half ball
leveler)
Half ball leveler (3/8-16” stud)
Mounts to ball adapter
Ball adapter
Mounts to Dana Dolly
Dana Dolly

eMotimo Dana Dolly integration instructions 8
B
A
C
Orientation #1
Mounting for original track ends, round track, bottom up
3. Belt clamp mounts on top of track ends. Align left and
right with belt on Motor Mount. Use 1/4-20” thumbscrew to
lock down.
4. Routing belt:
A) Wrap belt under and around #4 and #3 pegs.
Pull up and around #1 peg .
B) Tighten belt by pushing forward Tooth Clamp.
C) Lock in place by tightening down 1/4-20” thumb
screw.
1. Wrap belt face down around pulley and under idlers.
2. Slide Dana Dolly to one end and align Belt Clamp left
and right with Motor Mount.

eMotimo Dana Dolly integration instructions 9
B
A
C
Orientation #2
Mounting for original track ends, round track, top up
3. Belt clamp mounts on top of track ends. Align left and
right with belt on Motor Mount. Use 1/4-20” thumbscrew to
lock down.
4. Routing belt:
A) Wrap belt under and around #4 and #3 pegs.
Pull up and around #1 peg .
B) Tighten belt by pushing forward Tooth Clamp.
C) Lock in place by tightening down 1/4-20” thumb
screw.
1. Wrap belt face down around pulley and under idlers.
2. Slide Dana Dolly to one end and align Belt Clamp left
and right with Motor Mount.

eMotimo Dana Dolly integration instructions 10
Orientation #3
Mounting for original track ends, triangle track, bottom up
3. Belt clamp mounts on top of track ends. Align left and
right with belt on Motor Mount. Use 1/4-20” thumbscrew to
lock down.
4. Routing belt:
A) Wrap belt under and around #4 and #3 pegs.
Pull up and around #1 peg .
B) Tighten belt by pushing forward Tooth Clamp.
C) Lock in place by tightening down 1/4-20” thumb
screw.
1. Wrap belt face down around pulley and under idlers.
2. Slide Dana Dolly to one end and align Belt Clamp left
and right with Motor Mount.
B
A
C

eMotimo Dana Dolly integration instructions 11
Orientation #4
Mounting for original track ends, triangle track, top up
4. Belt clamp mounts on bottom of track ends. Align left and
right with belt on Motor Mount. Use 1/4-20” thumbscrew to
lock down.
5) Routing belt:
A) Wrap belt around #4 and #3 pegs. Pull up and
around #1 peg .
B) Tighten belt by pushing forward Tooth Clamp.
C) Lock in place by tightening down 1/4-20” thumb
screw.
1. Wrap belt face down around pulley and under idlers.
2. Slide Dana Dolly to one end and align Belt Clamp left
and right to align belt with Motor Mount.
3. Lower belt slightly by adjusting thumbscrews on Motor
Mount. Adjust belt up and down to align with the top of
the #4 and #3 pegs. Lock down screws using tool.
B
A
C

eMotimo Dana Dolly integration instructions 12
Orientation #5
Mounting for universal track ends, round track, top up
1. Wrap belt face down around pulley and under idlers.
2. Slide Dana Dolly to one end and align Belt Clamp left
and right with Motor Mount.
4. Belt clamp mounts on bottom of track ends. Align
left and right with belt on Motor Mount. Use 1/4-20”
thumbscrew to lock down.
5) Routing belt:
A) Wrap belt above and around #2 peg. Pull down
and back around #1 peg.
B) Tighten belt by pulling back Tooth Clamp.
C) Lock in place by tightening down 1/4-20” thumb
screw.
B
A
C

eMotimo Dana Dolly integration instructions 13
Orientation #6
Mounting for universal track ends, round track, bottom up
B
A
C
1. Wrap belt face down around pulley and under idlers.
2. Slide Dana Dolly to one end and align Belt Clamp left
and right to align belt with Motor Mount.
3. Lower belt slightly by adjusting thumbscrews on Motor
Mount. Adjust belt up and down to align with the bottom of
#1 peg. Lock down screws using tool.
4. Belt clamp mounts on top of track ends. Align left and
right with belt on Motor Mount. Use 1/4-20” thumbscrew
to lock down.
5. Routing belt:
A) Wrap belt under and around #1 peg. Pull up
and around #1 peg.
B) Tighten belt by pushing forward Tooth Clamp.
C) Lock in place by tightening down 1/4-20” thumb
screw.

eMotimo Dana Dolly integration instructions 14
Orientation #7
Mounting for universal track ends, triangle track, top up
B
A
C
1. Wrap belt face down around pulley and under idlers.
2. Slide Dana Dolly to one end and align Belt Clamp left
and right to align belt with Motor Mount.
3. Belt clamp mounts on bottom of track ends. Align
left and right with belt on Motor Mount. Use 1/4-20”
thumbscrew to lock down.
4. Routing belt:
A) Wrap belt above and around #2 peg. Pull down
and around #1 peg.
B) Tighten belt by pulling back Tooth Clamp.
C) Lock in place by tightening down 1/4-20” thumb
screw.

eMotimo Dana Dolly integration instructions 15
Orientation #8
Mounting for universal track ends, triangle track, bottom up
1. Wrap belt face down around pulley and under idlers.
2. Slide Dana Dolly to one end and align Belt Clamp left
and right to align belt with Motor Mount.
B
A
C
4. Belt clamp mounts on top of track ends. Align left and
right with belt on Motor Mount. Use 1/4-20” thumbscrew
to lock down.
5. Routing belt:
A) Wrap belt under #1 peg. Pull up and back
around #1 peg.
B) Tighten belt by pushing forward Tooth Clamp.
C) Lock in place by tightening down 1/4-20” thumb
screw.

eMotimo Dana Dolly integration instructions 16
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