EMS COBALT C0405 Series User manual

Datalogic Automation reserves the right to make modifications and improvements to
its products and/or documentation without prior notification. Datalogic Automation
shall not be liable for technical or editorial errors or omissions contained herein, nor
for incidental or consequential damages resulting from the use of this material.
The text and graphic content of this publication may be used, printed and distributed
only when all of the following conditions are met:
 Permission is first obtained from Datalogic Automation.
 The content is used for non-commercial purposes only.
 Copyright information is clearly displayed: Copyright © 2008, Datalogic
Automation S.r.l., All Rights Reserved.
 The content is not modified.
The following are trademarks and/or registered trademarks of Datalogic Automation:
Escort Memory Systems®, the Escort Memory Systems logo, Subnet16™ and RFID
AT WORK™.
Third party product names mentioned herein are used for identification purposes only
and may be trademarks and/or registered trademarks of their respective companies:
NXP, Rockwell Automation, Texas Instruments, Infineon, Belden and Microsoft.
ESCORT MEMORY SYSTEMS
Cobalt C0405-Series
C0405-XXX-01 Operator’s Manual – Rev. 03
For C0405-Series RFID Controllers
COPYRIGHT © 2008 DATALOGIC AUTOMATION S.R.L., ALL RIGHTS RESERVED.

For C0405 models:
• C0405-232-01
• C0405-485-01
• C0405-USB-01
ESCORT MEMORY SYSTEMS
COBALT C0405-SERIES
RFID CONTROLLERS
High Frequency, Multi-Protocol, Passive RFID Controllers
OPERATOR’S MANUAL
How to Install, Configure and Operate
Cobalt C0405-Series RFID Controllers

R EGULATORY C OMPLIANCE
FCC P
ART 15.105
This equipment has been tested and found to comply with the limits for a Class B
digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference in a residential installation.
This equipment uses, generates, and can radiate radio frequency energy and, if not
installed and used in accordance with these instructions, may cause harmful
interference to radio communications. However, there is no guarantee that
interference will not occur in a particular installation. If this equipment does cause
harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which
the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.
FCC P
ART 15.21
Users are cautioned that changes or modifications to the unit not expressly approved
by Escort Memory Systems may void the user’s authority to operate the equipment.
This device complies with Part 15 of the FCC Rules. Operation is subject to the
following two conditions: (1) This device may not cause harmful interference, and (2)
this device must accept any interference that may cause undesired operation.”
This product complies with CFR Title 21 Part 15.225.
CE
This product complies with the following regulatory specifications: EN-300-330, EN-
300-683, EN 60950, IEC 68-2-1, IEC 68-2-6, IEC 68-2-27 and IEC 68-2-28.
TELEC
This product complies with TELEC Regulations for Enforcement of the Radio Law
Article 6, section 1, No. 1. Cert #:

CONTENTS
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 5 OF 75
CONTENTS
CHAPTER 1: GETTING STARTED ............................................... 10
1.1 INTRODUCTION.........................................................................................10
1.1.1 The C0405-Series RFID Controller ............................................................................... 10
1.1.2 C0405 RFID Controller Features .................................................................................. 11
1.1.3 About this Manual.......................................................................................................... 11
1.1.4 HEX Notation................................................................................................................. 11
1.1.5 Contents of the C0405 Product Package...................................................................... 12
1.1.6 User Supplied Components .......................................................................................... 13
1.2 COMMUNICATION OPTIONS........................................................................14
1.2.1 Connection and Communication Interface Options ...................................................... 14
1.2.2 C0405 Controllers - Interface Connectors..................................................................... 14
CHAPTER 2: INSTALLING THE C0405......................................... 15
2.1 PREPARING FOR INSTALLATION .................................................................15
2.1.1 Installation Guidelines ................................................................................................... 15
2.1.2 C0405 Controller Dimensions ....................................................................................... 16
2.1.3 Mounting the Controller ................................................................................................. 17
2.1.4 Proximity to Metal.......................................................................................................... 18
2.2 INSTALLING THE C0405-232-01 CONTROLLER............................................19
2.2.1 Steps to Install the C0405-232-01................................................................................. 19
2.2.2 C0405-232-01 Cabling Information ............................................................................... 20
2.3 INSTALLING THE C0405-485-01 CONTROLLER............................................22
2.3.1 Steps to Install the C0405-485-01................................................................................. 22
2.3.2 C0405-485-01 Cabling Information ............................................................................... 23
2.4 INSTALLING THE C0405-USB-01 CONTROLLER........................................... 24
2.4.1 Steps to Install the C0405-USB-01 ............................................................................... 24
2.4.2 C0405-USB-01 Cabling Information.............................................................................. 25
2.5 ANTENNA ENVIRONMENT........................................................................... 26
2.5.1 Typical Read Range - Front View* for SLI 54x86mm RFID Tags................................. 26
2.5.2 Typical Read Range - Side Profile* for SLI 54x86mm RFID Tags................................ 27
2.5.3 Typical Read Range - Front View* for HMS / Mifare RFID Tags .................................. 28
2.5.4 Typical Read Range - Side Profile* for HMS / Mifare RFID Tags................................. 29
2.5.5 C0405 Antenna to EMS Tag Ranges............................................................................ 30
CHAPTER 3: POWER & COMMUNICATION .................................. 31
3.1 POWER REQUIREMENTS............................................................................ 31
3.1.1 C0405-232-01/C0405-485-01 Power Requirements .................................................... 31
3.1.2 C0405-USB-01 Power Requirements ........................................................................... 31
3.2 HF-SERIES CONFIGURATION TAG .............................................................. 32
3.2.1 Configuration Tag Overview.......................................................................................... 32

CONTENTS
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 6 OF 75
3.2.2 Configuration Tag Memory Map.................................................................................... 33
3.2.3 Using the Configuration Tag.......................................................................................... 33
CHAPTER 4: LED STATUS ......................................................... 35
4.1 LED FUNCTIONS OVERVIEW......................................................................35
4.1.1 LED Descriptions........................................................................................................... 36
4.1.2 C0405-232 LED Status ................................................................................................. 37
4.1.3 C0405-USB LED Status ................................................................................................ 37
4.1.4 C0405-485 LED Status ................................................................................................. 38
4.2 SPECIAL LED OPERATION FUNCTIONS .......................................................40
4.2.1 Updating the Controller’s Firmware............................................................................... 40
4.2.2 Continuous Read Mode – LED Behavior ...................................................................... 41
4.3 LED DISPLAYED ERROR CODES................................................................42
CHAPTER 5: RFID TAGS............................................................ 43
5.1 RFID TAG OVERVIEW............................................................................... 43
5.1.1 RFID Standards.......................................................................................................... 43
5.2 EMS RFID TAGS .....................................................................................45
5.2.1 HMS-Series Tags .......................................................................................................... 45
5.2.2 LRP-Series Tags ........................................................................................................... 46
5.3 TAG EMBODIMENTS..................................................................................47
5.3.1 Printed Circuit Board RFID Tags................................................................................... 47
5.3.2 Molded RFID Tags ........................................................................................................ 47
5.4 TAG MEMORY ..........................................................................................48
5.4.1 Mapping Tag Memory ................................................................................................... 48
5.4.2 Creating an RFID Tag Memory Map ............................................................................. 48
5.4.3 Optimizing Tag Memory ................................................................................................ 49
CHAPTER 6: COMMAND PROTOCOLS........................................ 51
6.1 ABX COMMAND PROTOCOL OVERVIEW....................................................... 51
6.1.1 ABx Command Structures............................................................................................. 52
6.1.2 ABx Protocols - Headers and Terminators.................................................................... 52
6.1.3 ABx Response Structures ............................................................................................. 52
6.2 ABX FAST COMMAND PROTOCOL .............................................................. 53
6.2.1 ABx Fast - Command / Response Procedure ............................................................... 53
6.2.2 ABx Fast - Command Packet Structure ........................................................................ 54
6.2.3 ABx Fast - Response Packet Structure......................................................................... 55
6.2.4 ABx Fast - Command Packet Parameters .................................................................... 56
6.2.5 ABx Fast Error Response Structure.............................................................................. 58
6.3 ABX STANDARD COMMAND PROTOCOL ...................................................... 59
6.3.1 ABx Standard - Command Packet Structure................................................................. 60
6.3.2 ABx Standard - Response Packet Structure ................................................................. 60
6.3.3 ABx Standard - Command Example ............................................................................. 61
6.3.4 ABx Standard Error Response Structure ...................................................................... 62
CHAPTER 7: RFID COMMANDS TABLES..................................... 63

CONTENTS
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 7 OF 75
7.1 ABX FAST RFID COMMAND TABLE ............................................................ 63
7.2 ABX STANDARD RFID COMMAND TABLE.................................................... 65
APPENDIX A: TECHNICAL SPECIFICATIONS............................... 66
APPENDIX B: MODELS & ACCESSORIES .................................... 67
EMS HARDWARE .............................................................................................67
C0405-Series RFID Controllers................................................................................................. 67
Subnet16™ Gateway Interface Modules................................................................................... 67
Subnet16™ Hub Interface Modules .......................................................................................... 68
SOFTWARE & DEMONSTRATION KITS..................................................................68
Software Applications ................................................................................................................ 68
Demonstration Kits .................................................................................................................... 68
CABLE AND NETWORK ACCESSORIES................................................................. 69
Power Supplies.......................................................................................................................... 70
Escort Memory Systems’ RFID Tags ........................................................................................ 70
APPENDIX C: NETWORK DIAGRAMS .......................................... 71
7.2.1 Subnet16 Gateway – ThickNet Network Diagram...................................................... 72
7.2.2 Subnet16 Gateway – ThinNet Network Diagram ....................................................... 73
7.2.3 Subnet16 Hub – Network Diagram............................................................................. 74
WARRANTY ................................................................................ 75

CONTENTS
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 8 OF 75
LIST OF TABLES
Table 1-1: C0405 Product Package Contents List.................................................................. 12
Table 1-2: Connection and Communication Interface Options ............................................... 14
Table 1-3: C0405 Controllers - Interface Connectors ............................................................. 14
Table 2-1: C0405-232-01 Interface Connector – Pinout......................................................... 20
Table 2-2: C0405-485-01 Interface Connector - Pinout.......................................................... 23
Table 2-3: C0405-USB-01 Interface Connector - Pinout ........................................................ 25
Table 2-4: C0405 Antenna to EMS Tag Ranges .................................................................... 30
Table 3-1: EMS Power Supplies ............................................................................................. 31
Table 3-2: Configuration Tag - Controller Defaults ................................................................. 33
Table 4-1: Continuous Read Mode - LED Behavior ............................................................... 41
Table 5-1: Tag Memory Map Example.................................................................................... 49
Table 6-1: ABx Protocols - Headers and Terminators ............................................................ 52
Table 6-2: ABx Fast - Command Packet Structure................................................................. 54
Table 6-3: ABx Fast - Response Packet Structure ................................................................. 55
Table 6-4: ABx Fast - Error Response Structure .................................................................... 58
Table 6-5: ABx Standard - Command Packet Structure ......................................................... 60
Table 6-6: ABx Standard - Response Packet Structure ......................................................... 60
Table 6-7: ABx Standard - Error Response Structure ............................................................ 62
Table 7-1: ABx Fast RFID Command Table ........................................................................... 64
Table 7-2: ABx Standard RFID Command Table ................................................................... 65

CONTENTS
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 9 OF 75
LIST OF FIGURES
Figure 1-1: C0405 Package Contents Diagram...................................................................... 12
Figure 2-1: C0405 RFID Controller Dimensions ..................................................................... 16
Figure 2-2: C0405 Controller Attached to Bracket with Cable Connected ............................. 17
Figure 2-3: C0405 Proximity to Metal ..................................................................................... 18
Figure 2-4: RS232 Interface Cable Schematic ....................................................................... 21
Figure 2-5: CBL-1493 Connector............................................................................................ 21
Figure 2-6: Typical Read Range - Front View* for SLI 54x86mm Tags ................................. 26
Figure 2-7: Typical Read Range - Side Profile* for SLI 54x86mm Tags ................................ 27
Figure 2-8: Typical Read Range - Front View* for HMS / Mifare Tags................................... 28
Figure 2-9: Typical Read Range - Side Profile* for HMS / Mifare Tags ................................. 29
Figure 3-1: Cobalt HF Configuration Tag................................................................................ 32
Figure 5-1: HMS125HT and HMS150HT tags ........................................................................ 45
Figure 5-2: LRP-Series Tags .................................................................................................. 46
Figure 5-3: Optimizing Tag Memory ....................................................................................... 50
Figure 6-1: ABx Fast - Command Packet Structure ............................................................... 53
Figure 6-2: ABx Standard - Command Packet Structure........................................................ 59

CHAPTER 1: GETTING STARTED
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 10 OF 75
CHAPTER 1:
GETTING STARTED
1.1 I NTRODUCTION
Welcome to the C0405-Series RFID Controllers - Operator’s Manual. This manual
will assist you in the installation, configuration and operation of Escort Memory
Systems’ C0405-Series RFID Controllers.
The C0405-Series product family is a complete line of passive high frequency
read/write Radio-Frequency Identification solutions. These devices are designed to
be compact, reliable and rugged, in order to meet and exceed the requirements of
the industrial automation industry.
1.1.1 The C0405-Series RFID Controller
Escort Memory Systems' C0405-Series RFID Controllers are the most compact in
our line of passive RFID controllers. Through inductive coupling, RFID enabled tags
are able to utilize the Radio Frequency (RF) field from the controller’s integrated
antenna to acquire power. By being able to receive power from the RFID controller,
the tag, itself, does not require an internal power supply or battery - and is therefore
said to be “passive”.
Passive tags, however, must enter the antenna’s
electromagnetic field to establish a link with the
controller, and must remain within RF range during the
entire data transfer process. The C0405 Controller
uses the internationally recognized ISM (Industrial,
Scientific and Medical) frequency of 13.56 MHz to
power the tag, while modulating side-band frequencies
for communicating data.
The entire RFID system works by attaching a tag to a
product or its carrier. The RFID tag acts as an
electronic identifier, portable job sheet, or real-time
tracking database. Tags are identified, read and written
to by issuing specific commands from a host computer.
RFID tags can be read and written to through any
nonconductive, non-metallic material, while moving or
standing still, in or out of the direct line of sight.
The C0405-Series controllers provide cost effective
RFID data collection and control solutions to shop floor,
item-level tracking and material handling applications. They are compatible with all
LRP and HMS and T-Series RFID tags from Escort Memory Systems.

CHAPTER 1: GETTING STARTED
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 11 OF 75
1.1.2 C0405 RFID Controller Features
 High performance, low-cost, 13.56MHz RFID controller with integrated RF
antenna
 Supports multiple RF, ABx, air and serial communications protocols
 Small controller size: approximately 40mm x 50mm - internal antenna
dimensions: 36mm x 36mm
 Flash memory for software updates and configuration storage
 Auto configurable / software programmable
 Eight LED indicators display power, COM port activity, RF activity, Subnet16
Node ID, system diagnostics, error codes and controller status
 Reads/Writes ISO 14443A and ISO 15693 compatible RFID tags - range up
to 50mm with ISO 144433 tags and 90mm with ISO 15693 tags
 Reads/Writes LRP, HMS, and T-Series tags from EMS
 FCC/CE/TELEC agency compliance certification
 IP67 rated M12 interface connector (8-pin for RS232, 5-pin for RS485/USB)
 Fully encapsulated electronics
1.1.3 About this Manual
This manual provides guidelines and instructions on how to install and operate
C0405-Series RFID Controllers. Also included are descriptions of the RFID command
set with instructions describing how to issue commands to the C0405-Series RFID
Controllers.
NOTE:
Occasionally in this manual, the C0405-Series RFID Controller is referred to as the
C0405 Controller, the C0405 or just simply the controller.
Who Should Read this Manual?
This manual should be read by those who will be installing, configuring and operating
C0405-Series RFID Controllers. This may include the following people:
 System Integrators
 Project Managers
 IT Personnel
 System and Database Administrators
 Software Application Engineers
 Service and Maintenance Engineers
1.1.4 HEX Notation
Throughout this manual, numbers expressed in Hexadecimal notation are prefaced
with “0x”.For example, the number "10" in decimal is expressed as "0x0A" in
hexadecimal.
By necessity, the user should refer to a chart containing the Hex values and their
corresponding decimal integers
.

CHAPTER 1: GETTING STARTED
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 12 OF 75
1.1.5 Contents of the C0405 Product Package
Unpack the C0405 hardware and accessories. Inspect each item for evidence of
damage. If an item appears to be damaged, notify your distributor or EMS.
The C0405 product package contains the following components:
QTY DESCRIPTION
1 C0405-XXX-01 RFID Controller
1 C0405-XXX-01 RFID Controller – Installation Guide
1 Cobalt HF Configuration Tag (I-CODE SLI)
1 Mounting Bracket
2 Screws (M4, 20mm, PPH 18-8\302 SS)
2 Washers (M4 locking)
2 Nuts (M4, 18-8\302 SS)
Table 1-1: C0405 Product Package Contents List
Note: XXX = 232, 485 or USB
Figure 1-1: C0405 Package Contents Diagram

CHAPTER 1: GETTING STARTED
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 13 OF 75
1.1.6 User Supplied Components
To configure a complete RFID system, you will need to provide the following items:
• HMS, LRP, or T-Series RFID tags
• Controller-to-Host communication interface cable: (RS232, RS485 or USB)
• Host device: (PC, PLC, MUX32, TCP/IP, Ethernet/IP, Subnet16™ Gateway
or Hub)
• LPS (Limited Power Source) power supply: 10~30VDC, 2.4W (100mA @
24VDC) - per controller
• Mating connectors: (when applicable)

CHAPTER 1: GETTING STARTED
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 14 OF 75
1.2 COMMUNICATION OPTIONS
There are three distinct versions of the C0405-Series RFID Controller. Each model
provides support for one specific communication interface requirement.
Through the Subnet16 protocol, multiple C0405-485-01 controllers can be networked
via a single bus that is connected to an EMS Subnet16 Gateway or Hub interface
module.
1.2.1 Connection and Communication Interface Options
CONTROLLER
MODEL CONNECTION TYPE COMMUNICATION INTERFACE MAX CABLE LENGTH
C0405-232-01 RS232 Point-to-Point,
Host/Controller
15 Meters
C0405-485-01 RS485 Subnet16 Multidrop bus
architecture via Subnet16™
Gateway or Hub
300 Meters
C0405-USB-01 USB 2.0 Point-to-Point,
Host/Controller
5 Meters
Table 1-2: Connection and Communication Interface Options
1.2.2 C0405 Controllers - Interface Connectors
CONTROLLER MODEL INTERFACE CONNECTOR
C0405-232-01 8-pin, male M12 connector
C0405-485-01 5-pin, male M12 connector
C0405-USB-01 5-pin, male, reverse keyed M12 connector
Table 1-3: C0405 Controllers - Interface Connectors
See Appendix B: Models & Accessories for more information on model numbers,
parts and accessories for all C0405-Series RFID Controllers.

CHAPTER 2: INSTALLING THE C0405
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 15 OF 75
CHAPTER 2:
INSTALLING THE C0405
2.1 P REPARING FOR INSTALLATION
C0405-Series RFID Controllers support direct connections for point-to-point
(host/controller) applications (RS232, RS485 and USB). Up to 16 C0405-485 units
can be networked via Subnet16 Gateway interface module and Escort Memory
Systems’ Subnet16™ Multidrop Bus Architecture. Host/controller data transmission is
achieved via 5-pin or 8-pin serial interface cable.
2.1.1 Installation Guidelines
• Conduct a test phase where you will construct a small scale, independent
network that includes only the essential devices required to test your RFID
application. To avoid possible interference with other devices, do not initially
connect your RFID testing environment to an existing local area network.
• RF performance and read/write range can be negatively impacted by the
proximity of metallic objects. Avoid mounting the controller within 44mm (1.75
inches) of any metallic object or surface.
• If electrical interference is encountered (as indicated by a reduction in
read/write performance), relocate the controller to an area free from potential
sources of interference.
• Route cables away from other unshielded cables and away from wiring
carrying high voltage or high current. Avoid routing cables near motors and
solenoids.
• Refrain from mounting the controller near sources of EMI (electro-magnetic
interference) or near devices that generate high ESD (electro-static
discharge) levels.
• Always use adequate ESD prevention measures to dissipate potentially high
voltages. Cobalt controllers are designed to withstand 8kV of direct electro-
static discharge (ESD) and 15kV of air gap discharge. However, it is not
uncommon for some RFID applications to generate considerably higher ESD
levels.
• For applications using multiple RFID controllers operating at the 13.56 MHz
frequency, maintain a minimum distance of at least 20 centimeters between
adjacent RF devices.

CHAPTER 2: INSTALLING THE C0405
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 16 OF 75
2.1.2 C0405 Controller Dimensions
The images below contain the dimensions of the Cobalt C0405-Series RFID
Controllers in millimeters and [inches].
Figure 2-1: C0405 RFID Controller Dimensions

CHAPTER 2: INSTALLING THE C0405
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 17 OF 75
2.1.3 Mounting the Controller
C0405-Series RFID Controllers can be mounted to wood or plastic fixtures. The units’
ship with an L-shaped, polycarbonate, mounting bracket and the necessary hardware
required to fasten the controller to the bracket. The bracket is designed to help isolate
the RFID controller from metal surfaces and the affect of spurious noise electronically
conducted through metal.
NOTE: The controller may be mounted horizontally or vertically, but should be aligned
in such a manner that the LED indicators can be seen during operation.
1. Select a suitable location to mount
the C0405 Controller.
2. Attach the C0405 Controller to the
mounting bracket using the two sets
of M4 screws, washers and nuts
provided. Place the nuts in each of
the two hex-shaped recessed
cavities at the rear of the C0405.
3. After aligning the mounting bracket
with the two mounting holes on the
controller, insert both M4 screws
(with washers) into the controller
from the underside and tighten
completely using a standard Phillips
#2 head screwdriver.
4. Fasten the other end of the mounting
bracket to your work area.
Torque Specification
Tighten the two M4 screws used to fasten the controller to the bracket (and any user
provided screws used to mount the bracket to the work area) to the following torque
setting: 0.7 Nm or equivalent to 6 lbs / inch
Figure 2-2: C0405 Controller Attached to Bracket with Cable Connected

CHAPTER 2: INSTALLING THE C0405
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 18 OF 75
2.1.4 Proximity to Metal
RFID devices can be negatively impacted by the presence of metallic objects. Avoid
mounting the controller within 44mm (approximately 2 inches) of metal surfaces or
near sources of electro magnetic interference (EMI) and electrical noise.
Figure 2-3: C0405 Proximity to Metal

CHAPTER 2: INSTALLING THE C0405
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 19 OF 75
2.2 INSTALLING THE C0405-232-01 CONTROLLER
The C0405-232-01 RFID Controller is designed for point-to-point RFID applications,
where the distance from host to controller is less than 15 meters (50 feet). The
controller connects directly to a serial communications port on a host computer via an
RS232-compatible interface cable.
NOTE: review Section 2.1.1 “Installation Guidelines” prior to installing the controller.
2.2.1 Steps to Install the C0405-232-01
1. Attach the controller to the mounting bracket and work area as noted in Section
2.1.3 – “Mounting the Controller”.
2. Connect the 8-pin, female M12 connector from your serial interface cable (EMS
P/N: CBL-1478) to the 8-pin, male M12 connector on the C0405-232-01.
3. Connect the serial interface cable‘s female DE9 D-Sub connector to a COM port
on the host computer. Tighten the cable’s two locking thumbscrews.
4. Connect the 2.5mm DC power plug on the power supply transformer to the DC
power jack receptacle on the serial interface cable. Tighten the locking ring to
prevent power from becoming disconnected during use.
5. Plug the power supply transformer into a suitable AC power source. Apply power
to the controller after all cable connections have been made. The LEDs on the
unit will flash. For the C0405-232 model, the amber Node 2
0
LED will remain light
to indicate that the controller is in RS232 mode.
6. On the host computer, set COM port parameters to: 9600 baud, 8 data bits, 1
stop bit, no parity and no handshaking.
7. To verify operations, download the Cobalt Dashboard Utility software
application from Escort Memory Systems’ website (www.ems-rfid.com). The
Dashboard Utility allows users to send RFID commands to the controller for
testing purposes.
2
3
2
1
PWR
2
4
2
2
2
0
COM
R F
RF FIELD
LED 2
0
will
illuminate to
indicate
RS232
mode.

CHAPTER 2: INSTALLING THE C0405
C0405-XXX-01 OPERATOR’S MANUAL – REV. 03 PAGE 20 OF 75
2.2.2 C0405-232-01 Cabling Information
The C0405-232-01 has one 8-pin, male M12 interface connector.
C0405-232-01 Interface Connector - Pinout
PIN # DESCRIPTION
1 10~35VDC POWER
2 0VDC (POWER GROUND)
3 NOT CONNECTED
4 NOT CONNECTED
5 NOT CONNECTED
6 RX
7 TX
8 SGND (SIGNAL GROUND)
Table 2-1: C0405-232-01 Interface Connector – Pinout
C0405-232-01 Interface Connector - Diagram
Cabling Part Numbers for the C0405-232-01
• CBL-1478: Cable Assembly (8-pin, female M12 to RS232; with 2.5mm DC power
jack, 2m)
• CBL-1488-XX: Cable (8-pin, female M12 to bare wire leads)
• CBL-1492-XX: Cable (8-pin, right-angle female M12 to bare wire leads)
• CBL-1493: Connector (8-pos, straight female M12, field mountable)
(XX = Cable Length in Meters)