IFM ZZ0814 Manual

Instructions for set-up
RF-identification system
ZZ0814
ZZ0815
ZZ0816
ZZ0817
Incoming/outgoing goods
11426707 / 0011 / 2021
GB

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Contents
1 Preliminary note ............................................................. 3
1.1 Symbols used.......................................................... 3
1.2 Warnings used ......................................................... 3
1.3 Legal and copyright information ............................................ 3
2 Safety instructions............................................................ 4
2.1 Safety instructions for loading/unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Intended use................................................................ 5
4 Items supplied............................................................... 6
5 Function ................................................................... 8
6 Installation.................................................................. 9
7 Electrical connection.......................................................... 11
7.1 Connecting the ZZ0814 .................................................. 12
7.2 Connecting the ZZ0815 .................................................. 12
7.3 Connecting the ZZ0816 .................................................. 12
7.4 Connecting the ZZ0817................................................... 13
7.5 ZZ1124 pin assignment................................................... 14
7.6 DTE830 pin assignment.................................................. 15
7.7 AL1122 pin assignment................................................... 17
7.8 AL3050 pin assignment................................................... 18
7.9 O3D354 pin assignment.................................................. 19
8 Set-up..................................................................... 20
8.1 DTE830............................................................... 20
8.2 O3D354 .............................................................. 21
8.2.1 Connecting the ifmVisionAssistant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
8.2.2 Creating the application "Direction detection and trigger” . . . . . . . . . . . . . . . . . . . . . 21
8.3 AL1122............................................................... 22
8.4 ZZ1124............................................................... 23
8.4.1 Gate configuration................................................... 24
8.4.2 Test mode......................................................... 25
8.4.3 Monitor mode ...................................................... 26
8.4.4 Data exchange between ZZ1124 and higher-level system . . . . . . . . . . . . . . . . . . . . 26
8.4.5 Structure of the feedback file........................................... 28
8.4.5.1 Examples .................................................... 29
8.4.6 Structure of the result file ............................................. 30
8.4.6.1 Examples .................................................... 31
8.4.7 Retrieving the feedback file via SSH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
8.5 DV2510............................................................... 32
9 Maintenance, repair and disposal................................................ 35
10 Approvals/standards.......................................................... 36

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1 Preliminary note
You will find instructions, technical data, approvals and further information using the QR code on the
unit / packaging or at www.ifm.com.
1.1 Symbols used
Requirement
Instructions
Reaction, result
[...] Designation of keys, buttons or indications
Cross-reference
Important note
Non-compliance may result in malfunction or interference.
Information
Supplementary note
1.2 Warnings used
ATTENTION
Warning of damage to property
CAUTION
Warning of personal injury
wSlight reversible injuries may result.
WARNING
Warning of serious personal injury
wDeath or serious irreversible injuries may result.
1.3 Legal and copyright information
© All rights reserved by ifm electronic gmbh. No part of these instructions may be reproduced and
used without the consent of ifm electronic gmbh.
All product names, pictures, companies or other brands used are the property of the respective rights
owners.

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2 Safety instructions
• The unit described is a subcomponent for integration into a system.
– The system architect is responsible for the safety of the system.
– The system architect undertakes to perform a risk assessment and to create documentation in
accordance with legal and normative requirements to be provided to the operator and user of
the system. This documentation must contain all necessary information and safety instructions
for the operator, the user and, if applicable, for any service personnel authorised by the
architect of the system.
• Read this document before setting up the product and keep it during the entire service life.
• The product must be suitable for the corresponding applications and environmental conditions
without any restrictions.
• Only use the product for its intended purpose (Ò Intended use).
• If the operating instructions or the technical data are not adhered to, personal injury and/or damage
to property may occur.
• The manufacturer assumes no liability or warranty for any consequences caused by tampering with
the product or incorrect use by the operator.
• Installation, electrical connection, set-up, operation and maintenance of the product must be
carried out by qualified personnel authorised by the machine operator.
• Protect units and cables against damage.
2.1 Safety instructions for loading/unloading
WARNING
Severe injuries and bruises
wThe ZZ081x set does not replace the proper loading and unloading of goods.
wGoods that are not loaded and unloaded properly can fall and injure people in the
vicinity.
uLoad and unload incoming and outgoing goods properly and safely.

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3 Intended use
The ZZ081x set is a system to detect incoming and outgoing goods in outdoor and indoor areas. The
incoming and outgoing goods are equipped with ID tags and are recorded by RFID read/write heads.
Data such as the loading direction and the time stamp are recorded via the ID tags. The data is
passed on to an ERP system. The ERP system generates results about successful unloading and
loading. The results are sent to the controller via a result file and displayed via a signal light.
The set ZZ081x includes all devices and cables necessary for operation. The ID tags for incoming and
outgoing goods are not included.
The units are pre-programmed. The units DTE830/930, AL1122 and O3Dxxx must be set for the
application. The ZZ081x set can then be put into operation after assembly and electrical connection.

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4 Items supplied
The ZZ081x sets are divided into gates and detection of the loading direction.
• Master gate: ZZ0814, ZZ0816
• Extension gate: ZZ0815, ZZ0817
Up to 9 extension gates can be operated on one master gate.
The loading direction of the goods is detected differently by the sets:
• Detection via O3D 3D sensor: ZZ0814, ZZ0815
• Detection via 2x light barrier: ZZ0816, ZZ0817
The device is supplied without installation and connection accessories.
Available accessories: www.ifm.com.
The optimum function is not ensured when using components from other manufacturers.
Scope of delivery ZZ0814, ZZ0815 (detect loading direction via O3D 3D sensor)
Article ZZ0814 master gate ZZ0815 extension gate Description
ZZ1124 1 0 edgeController with gate soft-
ware
E70450 1 0 Connection cable for ZZ1124
DTE830 1 1 RFID evaluation unit UHF
ANT860 4 4 RFID read/write head UHF
(antenna):
E80332 4 1 Connection cable
AL3050 1 1 Ethernet switch (M12)
AL1122 1 1 IO-Link master with EtherNet/
IP interface
O3D354 1 1 3D sensor
DV2510 1 1 5-segment light tower
EVC108 1 1 Connection cable
DN4032 1 1 Switched-mode power supply
24 V DC
EVC003 4 4 Connection cable with socket
E12166 1 1 Connection cable with socket
for O3D
EVC928 1 0 Ethernet connection cable
with RJ45 plug
EVC908 4 4 Ethernet connection cable
E80412 1 1 Adapter cable for DTE830
Scope of delivery ZZ0816, ZZ0817 (detection of loading direction via 2x light barrier)
Article ZZ0816 master gate ZZ0817 extension gate Description
ZZ1124 1 0 edgeController with gate soft-
ware
E70450 1 0 Connection cable for ZZ1124
DTE830 1 1 RFID evaluation unit UHF
ANT860 4 4 RFID read/write head UHF
(antenna):
E80332 4 1 connection cable

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Article ZZ0816 master gate ZZ0817 extension gate Description
AL3050 1 1 Ethernet switch (M12)
AL1122 1 1 IO-Link master with EtherNet/
IP interface
OGP700 2 2 Laser retro-reflective sensor
E20722 2 2 Reflector for retro-reflective
laser sensor
DV2510 1 1 5-segment light tower
EVC108 3 3 Connection cable
DN4032 1 1 Switched-mode power supply
24 V DC
EVC003 4 4 Connection cable with socket
EVC928 1 0 Ethernet connection cable
with RJ45 plug
EVC908 3 3 Ethernet connection cable
E80412 1 1 Adapter cable for DTE830

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5 Function
The ZZ081x set is a system to detect incoming and outgoing goods in outdoor and indoor areas. The
incoming and outgoing goods are equipped with ID tags and are recorded by RFID read/write heads.
The ID tags must be designed for the UHF band (ISO 18000-6C EPC Class1 Gen2).
The UHF units included in the ZZ081x set are connected to a controller via TCP/IP. In the controller,
the data is processed and provided via a feedback file.
A program provided by the customer retrieves the feedback file and passes it on to the higher-level
system (ERP, MES, DCS). The higher-level system compares the feedback file with the stored
delivery note. The ERP system then sends its feedback back to the controller via a result file. The
controller evaluates the loading and unloading of the goods via the result file.
Functions included
The ZZ081x set includes the following functions:
• TCP/IP communication with up to 10 DTE830 UHF evaluation units (1x Master Gate and 9x
Extension Gate)
• Detection of the loading direction of the goods optionally via
– O3D 3D sensor
– 2x light barrier
• Creating a feedback file by the controller
• Reading a result file by the controller
• Show status on the display of the controller and the light tower / signal horn
• Simple user interface for DTE830 RFID evaluation unit configuration
Functions not included
The following functions must be provided by the client:
• A program that retrieves the feedback file from the ZZ1124 controller, sends it to the ERP system
and then deletes it from the controller
• Evaluation in the ERP system
• Creation of a result file by the ERP system with pass/fail information
• A program to transfer the result file from the ERP system to the ZZ1124 controller
• Mounting accessories for the units

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6 Installation
Mount ZZ0814 (detection of loading direction via 3D sensor O3D)
Fig.1: Mounting the units with 3D sensor (7) on a gate
1ANT860 RFID read/write head UHF (antenna) 2 ANT860 RFID read/write head UHF (antenna)
3ANT860 RFID read/write head UHF (antenna) 4 ANT860 RFID read/write head UHF (antenna)
5ZZ1124 edgeController 6 DV2510 5-segment light tower
7O3D354 3D sensor O3D
Mounting the units:
uMount ANT860 (1) and (3) at a height of approx. 1 m.
uMount ANT860 (2) and (4) at a height of approx. 2 m.
uMount DV2510 (6) clearly visible above the gate.
uMount O3D354 (7) in ca central position above the gate at a height of approx. 4 m.
wThe O3D354 must point vertically downwards.
uMount ZZ1124 (5) clearly visible near the gate.
wThe units are installed.
Mounting ZZ0816 (detection of the loading direction via 2x light barrier)
Fig.2: Mounting the units with light barrier (7) and (8) on a gate
1ANT860 RFID read/write head UHF (antenna) 2 ANT860 RFID read/write head UHF (antenna)
3ANT860 RFID read/write head UHF (antenna) 4 ANT860 RFID read/write head UHF (antenna)
5ZZ1124 edgeController 6 DV2510 5-segment light tower
7OGP700 retro-reflective laser sensor 8 OGP700 retro-reflective laser sensor
Mounting the units:
uMount ANT860 (1) and (3) at a height of approx. 1 m.
uMount ANT860 (2) and (4) at a height of approx. 2 m.

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uMount DV2510 (6) clearly visible above the gate.
uMount OGP700 (7) and (8) at a height of approx. 0.5 m.
wKeep a distance of 30 cm between the OGP700.
uMount ZZ1124 (5) clearly visible near the gate.
wThe units are installed.

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7 Electrical connection
The device must be connected by a qualified electrician.
Device of protection class III (PC III).
The electrical supply must only be made via PELV/SELV circuits.
uDisconnect power before connecting the device.
ATTENTION
The IP rating indicated in the data sheet is only reached if the M12 connectors are firmly
screwed. Loosely screwed M12 connectors can damage the unit.
uScrew the M12 connector to the device applying 1 to 1.5 Nm.
uCover unused device connections with protective covers.
+ + - -
L¹ L² PE
ANT860
ANT860
ANT860
ANT860
DTE830
DV2510
AL1122
AL3050
OGP700
OGP700
ZZ1124
O3D354
DN4032
E80332
E80332
E80332
E80332
E80412
EVC908
EVC908
EVC908
E70450
E12166
EVC108
EVC108
EVC108
EVC003
EVC003 EVC003 EVC928
1
2
3
4
5
Fig.3: Connected devices
1 24 V DV power supply (blue lines) 2 IO-Link (orange lines)
3 Ethernet (green lines) 4 Coaxial connection (black lines)
5 Connection to the customer network (red line)

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7.1 Connecting the ZZ0814
The Master Gate ZZ0814 detects the loading direction via the 3D sensor O3D354.
uConnect the devices as shown in the table.
Starting the connection (device - con-
nection) Connection via cable Destination of the connection (device - connection)
ZZ1124 - ETH0 EVC908 AL3050 - P1
ZZ1124 – ETH 1 EVC928 Customer network
ZZ1124 - Supply E70450 and EVC003 DN4032 (24V DC 5A)
AL3050 - Supply EVC003 DN4032 (24V DC 5A)
DTE830 - PWR EVC003 DN4032 (24V DC 5A)
DTE830 - ETH EVC908 and E80412 AL3050 - P2
DTE830 – AP 1 E80332 ANT860 (antenna 1)
DTE830 – AP 2 E80332 ANT860 (antenna 2)
DTE830 – AP 3 E80332 ANT860 (antenna 3)
DTE830 – AP 4 E80332 ANT860 (antenna 4)
AL1122 - PWR EVC003 DN4032 (24V DC 5A)
AL1122 – ETH0 EVC908 AL3050 - P3
AL1122 – P3 EVC108 DV2510
O3D - PWR E12166 DN4032 (24V DC 5A)
O3D – ETH EVC908 AL3050 - P4
7.2 Connecting the ZZ0815
The Extension Gate ZZ0815 is an extension for the master gate ZZ0814.
uConnect the devices as shown in the table.
Starting the connection (device - con-
nection) Connection via cable Destination of the connection (device - connection)
AL3050 – X31 EVC003 DN4032 (24V DC 5A)
AL3050 - P1 EVC908 ZZ0814 - free port of the AL3050
DTE830 - PWR EVC003 DN4032 (24V DC 5A)
DTE830 - ETH EVC908 and E80412 AL3050 - P2
DTE830 – AP 1 E80332 ANT860 (antenna 1)
DTE830 – AP 2 E80332 ANT860 (antenna 2)
DTE830 – AP 3 E80332 ANT860 (antenna 3)
DTE830 – AP 4 E80332 ANT860 (antenna 4)
AL1122 - PWR EVC003 DN4032 (24V DC 5A)
AL1122 – ETH0 EVC908 AL3050 - P3
AL1122 – P3 EVC108 DV2510
O3D - PWR E12166 DN4032 (24V DC 5A)
O3D – ETH EVC908 AL3050 - P4
7.3 Connecting the ZZ0816
The master gate ZZ0816 detects the loading direction via the OGP700 light barriers.
uConnect the devices as shown in the table.

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Starting the connection (device - con-
nection) Connection via cable Destination of the connection (device - connection)
ZZ1124 - ETH0 EVC908 AL3050 - P1
ZZ1124 – ETH 1 EVC928 Customer network
ZZ1124 - Supply E70450 and EVC003 DN4032 (24V DC 5A)
AL3050 - Supply EVC003 DN4032 (24V DC 5A)
DTE830 - PWR EVC003 DN4032 (24V DC 5A)
DTE830 - ETH EVC908 and E80412 AL3050 - P2
DTE830 – AP 1 E80332 ANT860 (antenna 1)
DTE830 – AP 2 E80332 ANT860 (antenna 2)
DTE830 – AP 3 E80332 ANT860 (antenna 3)
DTE830 – AP 4 E80332 ANT860 (antenna 4)
AL1122 - PWR EVC003 DN4032 (24V DC 5A)
AL1122 – ETH0 EVC908 AL3050 - P3
AL1122 – P3 EVC108 DV2510
AL1122 – P1 EVC108 OGP700
AL1122 – P2 EVC108 OGP700
7.4 Connecting the ZZ0817
The extension gate ZZ0817 is an extension for the master gate ZZ0816.
uConnect the devices as shown in the table.
Starting the connection (device - con-
nection) Connection via cable Destination of the connection (device - connection)
AL3050 – X31 EVC003 DN4032 (24V DC 5A)
AL3050 - P1 EVC908 ZZ0816 - free port of the AL3050
DTE830 – PWR EVC003 DN4032 (24V DC 5A)
DTE830 – ETH EVC908 and E80412 AL3050 - P2
DTE830 – AP 1 E80332 ANT860 (antenna 1)
DTE830 – AP 2 E80332 ANT860 (antenna 2)
DTE830 – AP 3 E80332 ANT860 (antenna 3)
DTE830 – AP 4 E80332 ANT860 (antenna 4)
AL1122 - PWR EVC003 DN4032 (24V DC 5A)
AL1122 – ETH0 EVC908 AL3050 - P3
AL1122 – P3 EVC108 DV2510
AL1122 – P1 EVC108 OGP700
AL1122 – P2 EVC108 OGP700

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7.5 ZZ1124 pin assignment
1
2
3
5
4
Fig.4: ZZ1124 rear
1 Voltage supply 2 USB 0
3 USB 1 4 Ethernet 0
5 Ethernet 1
Voltage supply
Pin assignment Pin Connection
106
9890
82
97
89
105
113
114 119
117
116
121
118
114 L+
119 L+
120 GND
121 L+
Ethernet
Pin assignment Pin Connection
1 2
34
5
1 TxD+
2 RxD+
3 TxD-
4 RxD-

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7.6 DTE830 pin assignment
1 2 3 4 5 6 7
Fig.5: DTE830 rear
1 Antenna 4, R-TNC 50Ω 2 Antenna 3, R-TNC 50Ω
3 Antenna 2, R-TNC 50Ω 4 Antenna 1, R-TNC 50Ω
5 GPIO, M12 socket, 12 poles, A-coded 6 voltage supply, M12 connector, 4 poles, A-coded
7 Ethernet with PoE Plus (Power over Ethernet), M12
socket, 8 poles, X-coded
GPIO
Pin assignment Pin Connection
12 11
1
9
8
7
6
5
4
3
2
10
1 OUT CMN
2 OUTPUT 1
3 INPUT 3
4 INPUT CMN
5 INPUT 1
6 GND
7 -UB
8 OUTPUT 4

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Pin assignment Pin Connection
12 11
1
9
8
7
6
5
4
3
2
10
9 OUTPUT 3
10 OUTPUT 2
11 INPUT 2
12 INPUT 4
Voltage supply
Pin assignment Pin Connection
43
2 1
1 +24 V DC
2 GND
3 GND
4 +24 V DC
Ethernet
Pin assignment Pin Connection
1
54
7
8
36
2
1 TX+ / PoE+1
2 TX- / PoE+1
3 TX+ / PoE+2
4 TX- / PoE+2
5 PoE+1
6 PoE+1
7 PoE+2
8 PoE+2

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7.7 AL1122 pin assignment
1 1
2
34
56
78
910
Fig.6: AL1122 front side
1 IN / OUT X21, X22 2 Voltage supply X31
3 IO-Link port Class A X01 4 IO-Link port Class A X02
5 IO-Link port Class A X03 6 IO-Link port Class A X04
7 IO-Link port Class A X05 8 IO-Link port Class A X06
9 IO-Link port Class A X07 10 IO-Link port Class A X08
IN / OUT X21, X22
Pin assignment Pin Connection
1 2
34
5
1 TX+
2 RX+
3 TX-
4 RX-
5 Not used
Voltage supply X31
Pin assignment Pin Connection
43
2 1
1 +24 V DC
2 Not used
3 GND
4 Not used
IO-Link port Class A X01..X08
Pin assignment Pin Connection
1 2
34
5
1 Sensor supply (US) L+
2 Digital input
3 Sensor supply (US) L-
4 C/Q IO-Link
5 Not used

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7.8 AL3050 pin assignment
1
23
4 5
67
Fig.7: AL3050 front side
1 Voltage supply X31 2 Ethernet X01
3 Ethernet X02 4 Ethernet X03
5 Ethernet X04 6 Ethernet X05
7 Ethernet X06
Voltage supply X31
Pin assignment Pin Connection
43
2 1
1 +24 V DC (US)
2 Not used
3 GND (US)
4 Not used
Ethernet X01..X06
Pin assignment Pin Connection
1 2
34
5
1 TX+
2 RX+
3 TX-
4 RX-
5 Not used

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7.9 O3D354 pin assignment
12
Fig.8: O3D354 rear
1 Ethernet 2 Power supply and switching inputs/outputs
Ethernet
Pin assignment Pin Connection
1 2
34
1 TX+
2 RX+
3 TX-
4 RX-
Power supply and switching inputs/outputs
Pin assignment Pin Connection
6
21
4
5
7
3
8
1 U+
2 Trigger input
3 GND
4 Switching output 1 (digital or analogue)
5 Switching output 3 ready
6 Switching output 2 (digital)
7 Switching input 1
8 Switching input 2

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8 Set-up
Before set-up, the units are to be mounted (Ò Installation/9) and electrically connected (Ò Electrical
connection/11).
8.1 DTE830
DTE830 is set using the ReaderStart software. The software and the software manual are available in
the download area of the DTE830: www.ifm.com
The following functions are described in detail in the software manual.
Connecting with the software
Connect the DTE830 using the ReaderStart software:
uConnect the DTE830 to the PC via the EVC895 connection cable.
uStart the ReaderStart software.
uEstablish a connection between ReaderStart and the DTE830.
wThe PC and the DTE830 must be in the same IP address range "192.168.0.xxx".
wThe default IP address of the DTE830 is "192.168.0.1".
Setting the software
uWhen using extension gates (Ò Items supplied/6): Set the IP addresses in the ReaderStart
software as shown in the table.
wSee ReaderStart software manual, chapter "Function group [KO] communication".
Gate number IP address Description
1 192.168.0.1 DTE830 gate 1
2 192.168.0.11 DTE830 gate 2
3 192.168.0.21 DTE830 gate 3
4 192.168.0.31 DTE830 gate 4
5 192.168.0.41 DTE830 gate 5
6 192.168.0.51 DTE830 gate 6
7 192.168.0.61 DTE830 gate 7
8 192.168.0.71 DTE830 gate 8
9 192.168.0.81 DTE830 gate 9
10 192.168.0.91 DTE830 gate 10
uSet the following values in the expert settings 1 (E1) of the ReaderStart software:
wSee ReaderStart software manual, chapter "Function group [E1] Expert settings 1".
uEnable the ports [1..4].
uSet the cable attenuation to “5dB”.
uSet the antenna type [user antenna] to "8.5 dBiC".
uSet the slider [power] of port "1..4" to "30 dBm".
uClick on the [Set] button.
wThe settings are saved.
Activating compatibility mode
Compatibility mode increases compatibility with connected devices and is necessary for operation.
Enabling the compatibility mode: