Endura XL100 Owner's manual

INSTALLATION, OPERATION & MAINTENANCE
WARNING!
Manual 40100-32 12/20
Canada
1-800-461-1771
U.S.A
1-888-461-5307
GRE ASE I NTERC EPT OR
GREA SEINTER CEPTOR
GRE AROT
PECRE
T
N
I
E
S
GREASE IN TER CEPTO R
GRE ASE I NTERCE PTOR
GREASE INT ERCE PTO R
GRE ASE INTER CEP TOR
GREASE INT ERC EPTO R
*
*
*
ASME A112.14.3 (TYPE A*& TYPE C)
& CSA B481.1
PDI G-101, ASME A112.14.3 TYPE A, AND NSF ES 15741
APPLICABLE TO XL75 AND XL100 GPM MODELS ONLY
Technical Support: [e-mail]
DONOTPRESSURETEST RISKOF
SERIOUSINJURY
As a plumbing appurtenance your Endura® grease
interceptor MUST be isolated from the drainage system in
the event that final drain testing or other system pressure
testing is required. DO NOT under any circumstances
subject your interceptor to pressure test (Air, Water
or Otherwise). This action will result in damage to
the unit, invalidate your warranty and could cause
serious bodily injury.
WARNING–SAFETYFIRST!
GREASE INTERCEPTORSAREHAZARDOUS
ENVIRONMENTS ANDMUSTNEVERBELEFT UNCOVERED
ANDUNATTENDED,EVENDURINGMAINTENANCE.
• All access covers MUST be fully and completely secured
• All required bolts MUST at all times be in place and well tightened
• Missing bolts MUST be reported to management and replaced immediately
•
•
Covers MUST meet the required load rating for the application (see the
Technical Information section)
Do NOT use alternate covers

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GREASEINTERCE PTOR
GREAS E INTERCEPTOR
GREASEINTERCEPT OR
GREAS E INTERCEP TOR
MANUAL
LIFTING
POINTS
FACTORY PLUMBED
3-WAY OUTLET
SYSTEM
REMOTE PUMP READY
AIR & WATER TIGHT
EXTENSION SYSTEM
INTEGRATED LIFTING
LOCATIONS
CLOSED RIBS FOR
FLOTATION RESISTANCE
INTEGRATED TIE DOWN
LOCATIONS
CORRUGATED WALLS
FOR STRENGTH
LOAD RATED
COVER & FRAME
CUT TO SUIT RISER
EXTENSION
BUILT-IN HEIGHT
ADJUSTMENT
AIR BALANCED
ENVIRONMENT
TANK PROFILE
RESISTS
FLOTATION
Features Overview
About Your Purchase:
The Endura® XL grease interceptor and it associated products are the latest addition to the proven line of Endura®
Grease Management products.
We have spent many thousands of hours in the development of Endura® XL, our aim being simple – to produce
the industry’s best Hydromechanical Grease Interceptor.
From the ground up, Endura® XL has been‘Engineered for Easy’. Working with distributors, installers, engineers,
the feedback gained and rolled it into one comprehensively designed solution to meet as broad a range of these
requirements as possible.
Endura® XL is the most widely evaluated and approved hydromechanical interceptor in the current marketplace,
being successfully tested by independent third parties to meet all requirements of PDI G-101*, ASME A112.14.3
(Type A* & C) / NSF ES15741* and CSA B481.1.
*PDI G-101, ASME A112.14.3 TYPE A, AND NSF ES 15741 APPLICABLE TO 75 AND 100 GPM MODELS ONLY

- 3 -
Glossary of Terms
Table of Contents
HGI: Industry abbreviation for Hydromechanical
Grease Interceptor. By denition an HGI is designed to use
managed ow, air entrainment and specically designed
features to provide an enhanced level of separation
eciency, removing non petroleum FOG (Fats, Oil and
Grease) from a transition ow of waste water, generated by
commercial foodservice activities (Restaurants, Cafeterias,
Institutional Kitchens , Sandwich Shops and Coee houses
for example). HGI’s are performance tested for eciency of
grease separation based on National Standards.
Operational Cost Index =1
GGI: Industry abbreviation for Gravity Grease
Interceptor. By denition a GGI has a minimum of 350USG
capacity and in operation 500USG to 1500USG of capacity
are most common. No ow control device. Separation
of FOG based on capacity and retention time of water
(minimum 30 min. to exchange volume). At this time no
performance Standards are published for GGI’s.
Operational Cost Index HGI = 5 GGI = 10+
GRD: Industry abbreviation for Grease Removal
Device. Designed rstly as an HGI, a GRD uses a heat source
and a timed or sensor based skimming (or draw-o ) device
to remove accumulated FOG from the separation chamber
into an external container for collection and disposal. These
units require daily maintenance for management of food
solids. Operational Cost Index HGI = 2.5 GGI = 5
AHJ: Authority Having Jurisdiction. This can be
one or more government departments - for example plan
check/review, building, plumbing, pretreatment, sewer and
waste water. Bottom line...those who enforce the rules and
regulations.
Cost Index: A way of indicating the relative cost
of dierent types of interceptor to each other for broad
comparison purposes. This includes product purchase,
installation cost and typical maintenance.
25% Rule: The rule of thumb, sometimes mandated
by jurisdiction, used to determine frequency of pump
out for GRAVITY GREASE INTERCEPTORS. The 25% refers
to the combined volume or retained FOG and food solids
which shall not exceed 25% of the working volume of the
interceptor. This rule should not typically be applied to HGI’s
particularly those with extended capacity.
Air Entrainment: Mixing of air with Inuent using
a ow control device. Air and grease are attracted to each
other, the air wanting to separate more easily than grease.
Because they become mixed together the air increases the
eciency of separation.
Euent: Waste water containing little to no FOG,
being discharged out of the interceptor.
Inuent: Waste water containing uncontrolled
and variable levels of FOG based on the nature and
practices of the foodservice operation.
Separation Chamber: Zone inside the
interceptor where grease separates from water and is
retained.
– Available online – Mobile Friendly
– Best Management Practices
BMP
Page
Features Overview 2
Glossary 3
Quick Start Installation Guide 4
Technical Information 6
Installation Specifications 8
Installation 11
Installation - Flow Controls 12
Remote Pump (optional) 13
Page
Installer Checklist 14
Operation 15
Maintenance 16
Pumper Checklist 18
Trouble Shooting 19
Frequently Asked Questions 20
Warranty 23
Registration Card 24

Quick Start Guide
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Quick Start Guide
Before you begin, be sure to review this document in full for important information regarding
sized for the intended installation. Be sure to reference and be familiar with local code and
municipal FOG Program requirements. The Authority Having Jurisdiction (AHJ) can be your
best friend and your worst enemy.
1. Prepare your
installation area
to accommodate the interceptor and ensure safe
section of this document (See Page 8-10).
3. Select preferred outlet connection
Side connection is accessed by removal of the caps supplied, that cap then being
used to seal the end outlet.
lower in and level interceptor accounting for anticipated surface
Note: For installations where high ground water is anticipated,
once located pour at least 8”of concrete on top of your prepared
Remove all packaging including the skid. Locate the interceptor so as to allow for accessibility
surface ensuring tank is equally supported.
XL100/ XL150 Approx. 2150lbs [975kg])
A minimum safety factor of 2 shall be applied in calculation/design.
Concrete Anchor
Base (if anchoring
is required)
Min.
6"
Inle Ot utlet
Min.
12"
Min.
12"
Min.
8"
6" Minimum Base
of Crushed aggregate
material approximately
3/4" size rock, pea
gravel or sand
Ensure adequate roomfor
piping connections
and inspections
G ET
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A
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A
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OUTSIDE -
SIDE - OUT
END - OUT
IN
Max. 25ft
(for PDI)
PDI
External Flow
Controlinstallation
Cleanout
Cleanout
FCD Air Intake
Sink
Inlet Outlet
4. Installations with External Flow Control
(PDI G-101/ASME A112.14.3 - Type A)
See page 6 for
cleanout part numbers
Min. Base
Anchoring
(if required)
Level end to end
Flow Direction
Level side to side
For PDI G-101/ASME A112.14.3 (External Flow Control)–
upstream, after the last branch connection discharging to the
interceptor. A maximum of 25ft from last branch discharge
to the entry of the interceptor is required to meet published
recommendations. See Page 12 for connection formats.
Plumbing code typically requires provision of a cleanout
to grade immediately before and after the inlet and outlet
connections.

Quick Start Guide
- 5 -
Fill with water to static level
Continue fill of
Crushed aggregate
material approximately
3/4" size rock,
pea gravel or sand
6. Replace cover(s) and backll
Replace cover(s) and protect with cardboard or similar
during back lling. Backll per specication (See Page 8).
If installing Remote Pump option do so now (See Page 13)
5. Fill tank
Fill tank with water to static water level. This provides stability
and crush resistance during backlling. Check connections made
for any leaks.
For inspection testing DO NOT PRESSURE the tank. Plug
lines inside interceptor to test upstream and downstream
integrity.
7. Riser Extensions (optional)
Depending on your application, extend the tank risers
(using 40100AX35) to grade/oor level. Be sure to account
for nishing. (Refer to Manual 40100X35-8 – Riser Extension
Installation Guide)
8. Finish to grade / oor
For in ground applications with vehicular trac, the upper 8” requires a
reinforced concrete slab. Refer to the Installation Specication section of
this document (See Page 8-9). This details backll materials and concrete
reinforcement requirements.
If installing in internal application with tiled oor, ensure adequate
protection to prevent mortar from covering bolts, and/or entering
around cover perimeter.
9. Completion documentation
Having completed installation and successful inspection, hand-over to the client all installation documentation, with page 14
completed. Fill out your sections of the Limited Lifetime warranty registration (See Page 24).
If submitting on behalf of your client you can do so at www.EnduraWarranty.com or by sending to the locations shown on
the back cover of this document.
72”
Maximum
height
Reinforced concrete pad for traffic rated installations
8"
WARNING!
X
DO NOT
PRESSURE TEST.
RISK OF SERIOUS
INJURY.
For Spec See Page 8-9