
2L4473_d
2.1 Safety Precautions
Failure to observe and comply with the following
precautions could result in death or serious personal
injury. Property damage could also occur.
• Read and completely understand the safety
precautions and instructions in this manual before
operating the Mechanical Isolation and Test Tools
or preparing them for use. Always follow all safety
precautions and instructions, including those that
are contained within the procedures of this manual.
• Tools are not rated to hold back pressure - never
allow build up of pressure behind the tool, as this
can result in the tool ejecting and causing serious
bodily injury or death.
• Ensure all hydraulic components are rated to a
minimum safe working pressure of 5,000PSI.
• Do not overload equipment.
• Never exceed the safe maximum test pressure of
the pipe to be tested.
• Wear personal protective gear when operating
hydraulic equipment. Always wear eye protection.
Safety equipment such as dust mask, non-
skid steel-toed safety shoes, hard hats, gloves
or hearing protection (used as appropriate) will
reduce personal injuries.
• Applying pressure to a damaged hose may cause it
to rupture. Immediately replace worn or damaged
parts. Use only genuine Enerpac parts from
approved distributors or service centres. Enerpac
parts have been engineered and manufactured to
be fit-for-purpose.
• To minimise risk of personal injury keep hands
and feet away from the tool and workplace after
installation and torque operations are complete.
• Do not handle pressurised hoses; escaping
medium under pressure can penetrate the skin,
causing serious injury. Seek medical attention
immediately if oil penetration is suspected.
• Only pressurize complete and fully connected
hydraulic systems. Do not pressurize systems that
contain unconnected couplers.
• Always remain out of the line of fire of the tool after
installing the tool and actuating the seals.
• Always vent process vapors downwind at least 30
feet away to prevent risk of volatile atmosphere in
the hot work zone.
• During isolations, pressure between seals must be
verified/monitored regularly to ensure vapor barrier
is still in place.
• During isolations, pressure upstream of tool must
be verified / monitored constantly to ensure no
pressure build up.
• Never attempt to connect or disconnect hoses
while the system is pressurized.
• Becertainthatallhosecouplingsarefully connected
at both the pump and tool fittings before applying
any hydraulic pressure. If the couplings are not
fully connected, medium flow will be blocked, and
the tool could be subjected to excessive hydraulic
pressures. Catastrophic failure of tool could result.
WARNING
• Never apply more hydraulic pressure to any tool,
hose, fitting or accessory than the maximum
allowable pressure as stated in the manufacturer’s
specifications. The system operating pressure
must not exceed the pressure rating of the lowest
rated component in the system.
• Be sure the operator has completed safety induction
training, specific to the work surroundings. The
operator should be thoroughly familiar with the
controls and the proper use of the tool.
• The operator must be of at least the minimum age
required by applicable local regulations, laws and
the facility standard operating procedures.
• Never strike the tool while it is pressurized or under
load. Components under pressure may become
dislodged, allowing them to become dangerous
projectiles. Dislodged tools may result in loss of
seal / isolation and cause flammable or volatile
conditions.
• Avoid striking the tool at any time, even when it
is not pressurized or under load. Striking the tool
could cause permanent damage to components.
Failure to observe and comply with the following
precautions could result in minor or moderate personal
injury. Property damage could also occur.
• Inspect all ports, ensure they are clean and free
from obstruction.
• Ensure components are protected from external
sources of damage, such as excessive heat, flame,
moving machine parts, sharp edges and corrosive
chemicals.
• Take care to avoid sharp bends and kinks in
hydraulic hoses. Bends and kinks can cause
severe back-up pressure and cause hose failure.
Protect hoses from dropped objects; as a sharp
impact may cause internal damage to hose wire
strands. Protect hoses from crush risks, such
as heavy objects or vehicles; crush damage can
cause hose failure.
• Do not lift equipment by the hoses or couplers.
Use only the designated carrying handles.
• Equipment must only be serviced by a qualified
technician. For repair service, contact the Enerpac
Authorized Service Centre in your area.
• Rope o working area and place warning signs.
• Hot surfaces can be a major source of ignition.
Enerpac has designed and constructed the
MITT series tools to minimize the possibility of
an incendiary spark that may be caused by the
impact of aluminium components with corroded
steel. However, to reduce the chance of an
incendiary spark, use of the tools with corroded
steel structures or components should be avoided
whenever possible. Be especially careful to avoid
accidental impacts with the tools and corroded
steel.
CAUTION