ENQUATICS AquaMaster Solar AquaAir Ultra 1 User manual

Solar AquaAir Ultra Aeration Systems
Owner’s Manual
Solar AquaAir Ultra 1-2
Piston Compressor
24V
A DIVISION OF ENQUATICS INC.

Every AquaMaster® Solar AquaAir® Ultra Diffused Air Aeration System
is fully inspected and produced in accordance with applicable standards
for safety. AquaMaster’s® commitment to excellence ensures superior
aquatic management systems.
All AquaMaster® products are designed and built to be installed as
a complete system. Any alterations to or substitution for items in this
system, unless allowed by these installation instructions, will void the
product warranty. It may also create a hazardous installation. Read
these instructions thoroughly before starting your installation and follow
them carefully throughout.
WARNING
NOTICE: These installation and operation instructions should be kept
in a safe place. Make sure to pass these installation and operating
instructions to subsequent owners. The information provided is intended
to notify and warn them about making unsafe modications, repairs or
using unauthorized parts or repair facilities.
• Read the entire manual before attempting to install, service or
operate any Solar AquaAir® Ultra Diffused Air Aeration unit.
• Improper installation, operation, service, repair, maintenance or
alteration of this product may result in property damage or bodily
injury.
• Disconnect electrical power before servicing this unit.
• Use only parts that are supplied or approved by AquaMaster®.
Use of other parts may result in poor performance, void warranty
and could create a hazardous situation.
NOTICE: In the event of a motor thermal overload the compressor unit
will stop and automatically restart upon cooling if the unit has power to it.
NOTICE: DO NOT carry this unit while it is in use.
Please read the following instructions thoroughly before operating your
Solar AquaAir® Ultra system.
Failure to follow the recommendations may result in personal injury
or voiding of the product warranty. For additional safety information or
supplied materials concerning your Solar AquaAir® Ultra system call
AquaMaster® at 800-693-3144 or 920-693-3121.

TABLE OF CONTENTS
Solar AquaAir® Ultra Diffused Air Aeration Systems.................................2
System Materials and Parts List ................................................................3
AssemblyInstructions...........................................................................4-13
Solar Panel Parts List.........................................................................4
Preparation for Installation..................................................................4
Installation of Panel Top Pole Mount..............................................5-11
Installation of Compressor Enclosure..........................................12-13
Diffuser Assembly and Placement......................................................14-15
Compressor Startup Procedures .....................................................15
System Startup Procedures..............................................................15
Preventing Initial FishKill...........................................................................16
Winter Operation and Precautions ..........................................................16
Danger Thin Ice........................................................................................16
Decreased Surface Boil........................................................................... 17
Maintenance and Troubleshooting .................................................... 17-18
Product Damage InDelivery......................................................................19
Apparent Damage or Loss........................................................................19
Concealed Damage.................................................................................19
Product Warranty.....................................................................................19
SHIPPING CLAIMS
When you receive your AquaMaster® unit, examine the package for
any signs of external damage it may have sustained en route. If there is
apparent damage either outside the box or to its contents, make a claim
with the shipper immediately. Save the original shipping carton and the
packing material if a claim is to be led.
Page 1

SOLAR AQUAAIR® ULTRA AERATION SYSTEM
SOLAR AQUAAIR® ULTRA 1-2
AquaMaster's® Solar AquaAir® Ultra Diffused Air Aeration system is the
most efcient, durable, state of the art sub-surface aeration system in the
Industry today.
Our revolutionary, stainless steel compressor enclosure will provide a
lifetime of rust and corrosion protection, and provides superior cooling
and performance.
Your 24 Volt Solar AquaAir® Ultra Diffused Air Aeration System
information is as follows:
• Solar AquaAir® Ultra 1 - (1) Single Head Compressor
- 1.2 Running Amps
• Solar AquaAir® Ultra 2 - (1) Single Head Compressor
- 3.2 Running Amps
Solar AquaAir® Ultra 1 - 2
Page 2

SYSTEM MATERIALS AND PARTS LIST
Failure to remove foam packing material from between compressor
and housing will result of overheating of the compressor.
Verify that the following was received:
Rectangular Compressor Enclosure:
The rectangular compressor enclosure constructed of stainless steel
provides a lifetime of rust and corrosion protection. This innovative design
extends the life of the compressor and its components because of the
superior cooling capabilities. The enclosure is assembled complete with
the compressor, air intake lter, cooling fan and air discharge hose.
Diffusers with Single Round Hollow Base and Vent Plug:
Note quantity of diffuser stations should match system ordered, example:
Solar AquaAir® 1 Ultra should have 1 diffuser station.
Diffusers will be 9":
1. Single 9” diameter membrane exible
diffuser disc for higher fouling resistance.
Selected Length of Weighted Super Sink Air Discharge Tubing:
Used to supply air from the compressor enclosure on shore, along the
lake bottom to the diffuser. Additional lengths connect with PVC insert
ttings and PVC glue. Heavy, .275”, wall thickness provides protection
from puncture or kinking.
Parts:
Stainless steel hose clamps, one for each diffuser and for each
compressor brass hose barbs or insert ttings. Also included is one PVC
insert tting per 100 feet of Super Sink tubing.
Solar Panels:
Used to supply power to the Solar AquaAir system. Will contain one (1)
Solar AquaAir Ultra 1 or two (2) Solar AquaAir Ultra 2 panels
Batteries:
Sealed Lead Acid batteries provide backup power for continuous
operation. Will contain two (2) Solar AquaAir 1 or four (4) Solar AquaAir
Ultra 2 batteries
Page 3

Page 4
SOLAR AQUAAIR ULTRA
ASSEMBLY INSTRUCTIONS
Equipment Needed:
• Quikrete
• 4” schedule 40 steel pole
• Shovel or Post Hole Digger
• (2) 7/16” open end wrenches
• (2) 1/2” open end wrenches
• (2) 9/16” open end wrenches
• Socket set with 7/16”, ½” and 9/16” sockets
• Angle Gauge or Protractor
• Flat Blade Screwdriver
• Tubing Cutter
PREPARATION FOR INSTALLATION
1. Determine an installation location for the solar panel and compressor
enclosure. The solar panel must have an unobstructed view of
the sun (solar south for northern hemisphere; solar north for southern
hemisphere) and be free from shadows of nearby objects throughout
the day. The compressor enclosure will need a level site away
from everyday activity. If you desire to hide the compressor enclosure
with landscape bushes, shrubs, or plantings, it is necessary to provide
adequate clearance between these and the compressor enclosure for
proper cooling. DO NOT block the air intake holes.
CAUTION: The compressor enclosure must be located a safe
distance from the ponds edge, standing water, ooding and
irrigation sprinklers.
2. Consult top pole mount installation instructions to determine what
length of 4” SCH 40 steel pole will be needed. The solar pole
mounting pole should be secured with concrete. Allow 24 hours for
the concrete to cure before assembling the solar panel mount to the
pole.
3. Locate the enclosure assembly on a solid, level surface. If building
an additional support structure, make sure it is adequate to support
the weight of the Solar AquaAir Ultra system. The Solar AquaAir Ultra
1-2 are mounted on a polyethylene base. When an additional support
structure is required, make sure it can adequately support the weight
of the Solar AquaAir Ultra system. Also, make sure there is enough
space between the support pad and the poly base to connect the
Super Sink tubing to the high-temperature discharge hose from the
compressor.
4. Attach the panel mount and solar panels to the pole. Refer to the
instructions included with the top pole mount. The panel mount will
include all the hardware needed. The solar panels come prewired
with MC4 connectors for easy electrical hookup.

SOLAR PANEL TOP POLE MOUNT
ASSEMBLY INSTRUCTIONS
INTRODUCTION
The Top of Pole Mount is a very sturdy and universal pole mounting solu-
tion for small area solar photovoltaic (PV) needs. With its user-adjustable
angle settings, the Top of Pole Mount can support installations in a wide
range of locations. Panel and pole support varies with the model.
TOOLS REQUIRED
A wrench that supports the following size hex heads:
COMPONENTS LIST
The following parts are used for small Top of Pole mounts and ships with
necessary hardware.
Page 5
Brace Assembly Tilt Plates Cross Rails
Channel Rails
Channel Rail Connectors
(Only for 04A)

SOLAR PANEL TOP POLE MOUNT
ASSEMBLY INSTRUCTIONS (cont.)
ASSEMBLY
Step 1. Connecting Channel Rails (#1)
(Only for UNI-TP models: 04A)
A. Lay two channel rails (#1) end to end.
B. Using a connector, bolt the channel
rails (#2) together. Tighten the
5/16-18 x 3/4” hardware (hex bolt,
at washer, lock washer, and hex nut)
to 144 in-lbs (dry).
C. Repeat with the remaining set of channel
rails.
Step 2. Attach Channel Rails (#3) to
Module(s)
A. Lay the modules face down on a
protected surface in the suitable
orientation. Leave at least 1/4”
between panels.
B. Lay the channel rails (#3) on the back
of the modules with the evenly-spaced
holes down, so the at side of the rails
are facing towards the outside edges
of the panels.
C. Secure the rails with 1/4-20 x 3/4”
hardware (hex bolt, at washer,
lock washer, and hex nut) in each
of the PV mounting holes. Tighten
the bolts to 84 in-lbs (dry).
D. Repeat steps, attaching the remaining
PV modules to the remaining channel
rails.
Page 6
(#1)
(#2)
(#3)

SOLAR PANEL TOP POLE MOUNT
ASSEMBLY INSTRUCTIONS (cont.)
Step 3. Attach Brace Assembly (#4) to
Pole
A. Place the brace assembly (#4) onto
the pole so the “lip” catches the top
of the pole.
B. Install the 3/8-16 x 6” hardware
(stud, at washer, lock washer,
and hex nut) as shown.
C. Tighten the stud nuts evenly, making
sure that both studs are tightened
the same amount so the distance
between braces is the same on the
front and the back.
D. Tighten the 3/8” studs to 240 in-lbs (dry).
Step 4. Attach Tilt Plate (#5)
A. Place the tilt plates (#5) on the brace
assembly as shown. Use a 3/8”
at washer, lock washer and hex
nut on each stud, and nger-tighten.
Step 5. Attach Cross Rail (#6)
A. Place the cross rails on the tilt plates (#6)
with the open side facing down and
attach using 5/16-18 x 2.50” hardware
(hex bolt, at washers, lock washer, and
hex nut).
B. Tighten the bolts to 144 in-lbs (dry).
Page 7
(#4)
(#5)
(#6)

SOLAR PANEL TOP POLE MOUNT
ASSEMBLY INSTRUCTIONS (cont.)
Step 6. Attach PV Assembly(s) (#7)
A. Lift the PV array assembly onto
the cross rails (#7) and attach
using 5/16-18 x 1” hardware (hex
bolt, at washers, lock washer,
and hex nut).
B. Tighten the bolts to 144 in-lbs (dry).
C. Adjust the tilt of the panel, then
tighten then tighten the tilt plate
nuts to 144 in-lbs (dry).
INSTALLER RESPONSIBILITY
The installer is solely responsible for:
i. Complying with all applicable local or national building codes, including
any that may supersede this manual;
ii. Ensuring that Solar and other products are appropriate for the particular
installation and the installation environment;
iii. Using only Solar parts and installer-supplied parts as specied by
Tamarack Solar. Substitution parts may void the warranty;
iv. Ensuring safe installation of all electrical aspects of the PV array; and
v. Ensuring correct and appropriate design parameters are used in
determining the design loading used for the
Page 8
(#7)

SOLAR PANEL TOP POLE MOUNT
ASSEMBLY INSTRUCTIONS (cont.)
FOUNDATION RECOMMENDATION ADDENDUM
Note: The suggestions below are recommendations only. It is the
installer's responsibility to validate foundation parameters prior to
installation, as a local geotechnical report may be required to assess
ground conditions. We recommend consulting with a local engineer
familiar with local regulations and build site requirements, including
soil conditions, terrain and load criteria (wind, snow, seismic). These
parameters may impact foundation requirements.
* Steel Pole MUST NOT be taller than 72" (6 feet) above the ground.
Page 9
Foundation Hole Parameters and Length of 4” SCH 40 Steel Pole
Model MAX. Wind Speed MIN. Post Hole
Diameter
MIN. Post
Hole Depth
MIN. Pole
Depth
MAX.
Length of
Steel Pole*
Solar AAU 1 90 MPH 15” 46” 40” 9.33 ft.
Solar AAU 2 90 MPH 18” 60” 54” 10.5 ft.

SOLAR PANEL TOP POLE MOUNT
ASSEMBLY INSTRUCTIONS (cont.)
INSTALLATION RECOMMENDATIONS
• Auger hole to minimum depth shown in Table 2.
• 6" of hole should be lled with crushed rock or blocking. This will
prevent the pipe from touching the base of the hole, insuring complete
encapsulation of the pipe when concrete is poured, as well as allowing
for water drainage. See Fig. 1.
• Pipe should be installed vertically no matter the slope of the install site.
• Make arrangements to prevent the pipe from twisting prior to pouring
concrete.
• Pipe should be braced to remain plumb until concrete has cured (at
least 24 hours).
FIGURE 1: Top of Pole Foundation Guideline Diagram
Page 10

SOLAR AQUAAIR ULTRA
INSTALLATION INSTRUCTIONS (cont.)
5. Set the solar panel tilt angle using the formulas below. The panel tilt
angle is measured between the solar panels and the pole. There
are multiple methods (xed angle, twice a year tilt, and four times
a year tilt) of setting your solar panel tilt angle with increased system
efciency the more it is adjusted. AquaMaster recommends
adjusting the tilt angle at least twice a year. The below table details
the formula used to nd your tilt angle.
Fixed Angle
Latude (deg) Angle Calculaon
0-25 90 - (Latude * 0.87)
25+ 87 - (Latude * 0.76)
Twice a Year Tilt Angle
Latude (deg) Summer Angle
Calculaon Winter Angle Calculaon
All 105 - Latude 75 - Latude
Four Times a Year Tilt Angle
Latude (deg) Summer Angle
Calculaon Spring/Fall Angle Calculaon Winter Angle Calculaon
All 113.5 - (Latude * 0.9) 92.5 - Latude 61 - (Latude * 0.9)
Page 11

Page 12
SOLAR AQUAAIR ULTRA
INSTALLATION INSTRUCTIONS (cont.)
6. (For Solar AAU1 only) Connect the solar panel positive (+) lead to
the inline fuse included with your unit. Connect the solar panels to
the compressor enclosure using the male and female MC4
connectors preinstalled on your solar panel and compressor
enclosure.
7. (For Solar AAU2 only) Connect the 2 solar panel positive (+) leads
to the included wye connector with an inline fuse. Connect the 2 solar
panel negative (-) leads to the remaining wye connector. Connect the
wye connectors to the compressor enclosure using the male
and female MC4 connectors preinstalled on your solar panel(s) and
compressor enclosure.
8. Make sure the disconnect switch for the batteries is switched in the off
position.
CAUTION: Read and follow all safety information below before
connecting batteries.
• Wear eye protection when working with batteries. Have water
available to wash and clean any contact with battery acid.
• Charge only lead-acid batteries that are properly sized for the system.
• Explosive battery gasses can be present during charging. Make sure
there is proper ventilation to release any battery gasses.
• Only use insulated tools near batteries. Avoid metal objects near
batteries.
9. (SAAU1) Place batteries into the compressor enclosure in between
the eyebolts as shown in the diagram below and on the inside of the
compressor enclosure cover. Place the included j hook bolts through
the eye bolts. Place the compressor hold down bar over the batteries
and through the j hooks. Fasten the bar using the supplied wing nuts.
(SAAU2) Thread the included threaded rod into each of the threaded
inserts in the base of the compressor enclosure. Place batteries into
the compressor enclosure in between the threaded rod as shown in
the diagram below and on the inside of the compressor enclosure
cover. Place the compressor hold down bars over the batteries and
through the threaded rod. Fasten the bar using the supplied wing
nuts.

SOLAR AQUAAIR ULTRA
INSTALLATION INSTRUCTIONS (cont.)
10. WARNING: Incorrectly connecting batteries can result in shock,
explosion, or death. Please follow all safety information below.
• When working with batteries, wear eye protection and have
clean water available to wash and clean any area that had
contact with battery acid.
• Charge only batteries that are properly sized for the system.
• Use insulated tools and avoid contact with metal objects when
working around batteries.
Connect the batteries to the charge controller using the provided
wiring harness in the compressor housing. Each wire is numbered
for proper connection. A wiring diagram is provided below and inside
the lid of the compressor housing. The connections to the batteries
can be secured using 7/16” tools. After each connection is made,
place the provided terminal boots over the terminals to reduce the risk
of accidental shock.
Solar AquaAir Ultra 1 Solar AquaAir Ultra 2
Page 13

DIFFUSER ASSEMBLY AND PLACEMENT
CAUTION: When in or around water always wear a Coast Guard
approved life jacket and follow all water safety guidelines.
1. Fill the diffuser base completely with pea gravel or sand, if
applicable, and insert the vent plug. Apply silicone grease (provided
in packet) to the diffuser threads. Screw the membrane diffuser(s)
discs onto the base riser pipes.
2. Determine the placement of the diffuser(s). It is recommended to
install a marking buoy in the general location of where the diffuser(s)
will be installed to act as a reference point. The diffuser(s) should
be close to, but not centered in, the deepest portion of the waterway
where the bottom is level and solid.
When sh are present, DO NOT place the diffuser(s) in water deeper
than 35 feet. At depths greater than 35 feet mixing can cause
dissolved nitrogen levels to rise becoming hazardous to sh.
3. Uncoil the roll(s) of air supply tubing along the shoreline. It is
imperative that tubing not be twisted or tangled for proper installation.
If more Super Sink tubing is needed, glue a PVC insert tting
between the required lengths of tubing. Let the PVC cement dry
before pulling the tubing into the water.
4. Before installing the Super Sink tubing in the water, tie several feet
of tubing to the compressor enclosure, post or wall. This will ensure
you will have enough tubing to connect to the compressor and will
not pull the free end of the tubing into the water.
5. Tie the free end of the tubing to the boat and head towards the
marking buoy.
6. Connect the free end of the tubing to the diffuser assembly and
secure it with a stainless steel hose clamp.
NOTE: PVC glue can also be used if additional tubing will not be added
or diffuser location will not be changed in the future.
7. Thread one end of rope through the two eyelets of the diffuser base
– these are the larger diameter holes. Pull through until the base is at
the midway point of total rope length.
8. Hold the two ends of the rope in your hand and lower the diffuser
assembly slowly into the water. Air in the diffuser base will begin to
vent causing unit to sink to the bottom of the lake.
9. Once the diffuser assembly is situated on the lake bottom, release
one end of the rope and pull the rope back into the boat. Following
the above installation guidelines will help ensure that the diffuser
assembly does not invert during installation.
NOTE: The ropes on the diffuser assembly can be left attached to a oat
or buoy for future repositioning or removal of the diffuser assembly only
if it is not a liability to boaters, sherman and swimmers when they are
present.
Page 14

DIFFUSER ASSEMBLY AND PLACEMENT (CONT.)
10. On systems with multiple diffusers, repeat the previous procedures.
11. (In pond) installation is now complete.
12. Trench and bury the Super Sink tubing from the water line to the
compressor enclosure. This will need to be buried 4 – 6” below the
surface.
13. Attach the open end of the Super Sink tubing to the brass hose barbs
or insert ttings coming out of the compressor enclosure. Secure
and tighten the stainless steel hose clamp(s).
COMPRESSOR START-UP PROCEDURES
CAUTION: Remove foam packing and other packaging material from
between the compressor and housing and dispose of properly. Failure to
do this will result in overheating of the compressor.
1. When all installation is complete, ip the fused disconnect switch
inside the compressor enclosure to on. The compressor should start
within a few seconds.
2. On systems with multiple diffusers, adjust the air ow valves so the
surface boil is approximately the same for all diffusers.
3. If upon startup or during operation, unusual noises or odors are
detected in the compressor enclosure, unplug the compressor
immediately until the problem is rectied. Call your representative or
AquaMaster® to resolve any problems.
DANGER: To prevent severe shock or electrocution, always turn the
power OFF at the disconnect switch before working with electricity. All
maintenance and troubleshooting should be performed by a qualied
electrician or serviceman.
SYSTEM STARTUP PROCEDURES
Circulating the entire water column will aid in eliminating drastic
temperature layering while maintaining or increasing dissolved oxygen
levels.
CAUTION: The circulation of the ponds deep water which, is of poor
quality and low in oxygen, can introduce harmful gases and by-products
into the healthy upper regions of the body of water. If precautions are
not taken when initial startup is implemented, the gases and harmful by-
products will be mixed with the upper water and may make it harmful and
unt for aquatic life and can result in a sh-kill.
Page 15

PREVENTING INITIAL FISH-KILL
Implementing the following startup procedures that have been
established can help in preventing a possible sh kill:
1. Turn on system and look for discolored water. Position yourself
downwind of surface boil. If discolored water or a strong odor (i.e.
rotten eggs) is present, do not operate the system for any longer
than 15 minutes.
NOTE: If sh are present in the body of water but the foul odor is not
noticed, let the compressor run for one hour the rst day, two hours the
second day, four hours the third day and so on until the system is running
24 hours a day.
2. Turn off the system for the remainder of the day.
3. Restart the system the next day and operate for 30 minutes. Turn
the system off for the rest of the day.
4. Each day double the operating time from the previous day until the
system is running continuously. This should take 8 days.
NOTE: The start-up procedures are to be used as a general guideline. If
you should have any questions or concerns, contact your representative
or AquaMaster® at 800-693-3144 or 920-693-3121 for technical
assistance.
NOTE: If sh and aquatic life are not present in the body of water, you
can start up the system and let the system run continuously.
WINTER OPERATION & PRECAUTIONS
The Solar AquaAir® Ultra Diffused Air Aeration System has been
designed to operate year-round and in all climates. In freezing weather
and on ice covered bodies of water, certain precautions must be taken to
prevent personal injury or fatalities.
NOTE: In extreme cold weather, the airow may need to be decreased
to keep the body of water open. The amount of open water vs. ice will
be determined by the air and water temperature and the amount of air
owing to the diffuser(s).
DANGER THIN ICE
DANGER: When operating the Solar AquaAir® Ultra system on
ice covered bodies of water, the ice around the open water will be
dangerously thinner than the rest of the body of water. Signs such as
DANGER THIN ICE need to be posted of this condition. Injury and/
or fatality may result if this danger is not posted. Owner assumes all
responsibility.
To prevent freezing of the entire water column, the diffuser should be
moved to a shallower portion of the pond (typically half the depth of
original placement). Warmer water will remain in the lower regions. In
extreme cold weather, the airow may need to be decreased to keep the
body of water open. The amount of open water vs ice will be determined
by the air and water temperature and the amount of air owing to the
diffuser(s).

DECREASED SURFACE BOIL
If the surface boil has decreased from the initial installation, check the
following:
1. Air lter: Replace air lter, AquaMaster® part number is
940569 (Solar AquaAir Ultra 1) or 940017 (Solar AquaAir Ultra 2).
2. Piston Replacement: Replace every 18 months.
NOTE: Complete maintenance and replacement instructions are
included in each kit.
MAINTENANCE & TROUBLESHOOTING
Under normal conditions, an Air Filter change is required after
approximately 3 months for SolarAir 1 Ultra (Air Filter # 940569) and
every 12 months for SolarAir 2 Ultra (Air Filter # 940017). It will be
necessary to replace the Air Filter more often if dusty conditions exist.
The Outdoor Enclosure air inlets and discharge ventilation holes need to
be kept clean and free of debris and clear of weed and plant growth. If
the circulation of air is prevented by debris, the compressor will overheat
and reduce the life of the compressor.
CAUTION: Before performing any maintenance and troubleshooting,
disconnect power from system. All maintenance and troubleshooting
should be performed by a qualied electrician or serviceman.
Page 17