Enviro EG40-071 User manual

SHERWOOD INDUSTRIES IS AN ENVIRONMENTALLY RESPONSIBLE COMPANY. THIS MANUAL IS PRINTED ON RECYCLED PAPER.
BY: SHERWOOD INDUSTRIES LTD
OWNER’S MANUAL
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE
EG40-071
EG40 BV
This appliance may be installed in an after market permanently
located, manufactured (mobile) home, where not prohibited by
local codes.
This appliance is only for use with the type of gas indicated on the
rating plate. This appliance is not convertible for use with other
gases, unless a certied kit is used.
WHAT TO DO IF YOU SMELL GAS
• Open windows/Extinguish any open ame.
• Do not try to light any appliance.
• Do not touch any electrical switch or use any phone in your
building.
• Immediately call your gas supplier from a neighbour’s phone.
Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the re
department.
WARNING
If the information in this manual is not followed exactly, a re or explosion may
result causing property damage, personal injury or loss of life. Installation and
service must be performed by a qualied installer, service agency or the gas supplier.
FOR YOUR SAFETY
Do not store or use gasoline or other Flammable vapours and liquids in the vicinity of
this or any other appliance.
Massachusetts installations (Warning): This product must be installed by a licensed
plumber or gas tter when installed within the Commonwealth of Massachusetts. Other
Massachusetts code requirements:-Flexible connector must not be longer than 36
inches, shut off valve must be a “T” handle gas cock, only direct vent sealed combustion
products are approved for bedroom/bathrooms, replace dampers must be removed or
welded in the open position prior to the installation of a replace insert or gas log.

FOR SAFE INSTALLATION AND OPERATION OF YOUR “ENVIRO” HEATER,
PLEASE CAREFULLY READ THE FOLLOWING INFORMATION:
• All ENVIRO gas-red appliances must be installed
in accordance with their instructions. Carefully read all
the instructions in this manual rst. Consult the building
authority having jurisdiction to determine the need for
a permit prior to commencing the installation.
• NOTE: Failure to follow these instructions could
cause a malfunction of the replace, which could
result in death, serious bodily injury, and/or property
damage.
• Failure to follow these instructions may also void
your re insurance and/or warranty.
GENERAL
• Installation and repair should be done by a
qualied service person. The appliance should
be inspected before the rst use and, annually
thereafter by a qualied service person. More frequent
cleaning may be required due to excessive lint from
carpeting, bedding material, etc. It is imperative the
control compartments, burners and circulating air
passageways of the appliance be kept clean.
• Due to high temperatures, the appliance should
be located out of high trafc areas and away from
furniture and draperies.
Children and adults should be alerted to the
hazards of high surface temperatures and
should stay away to avoid burns or clothing
ignition.
Young children should be carefully supervised
when they are in the same room as the
appliance.
FOR YOUR SAFETY
• Installation and service must be performed by a
qualied installer, service agency or gas supplier.
• This installation must conform to local codes or, in
the absence of local codes, to the current CAN/CGA-
B149 installation code (Canada) or National Fuel Gas
Code ANSI Z223.1.2 (USA).
• To prevent injury, do not allow anyone who is
unfamiliar with the stove to operate it.
• To prevent injury, if the pilot or pilot and
burners have gone out on their own, open the
glass door and wait 5 minutes to air out before
attempting to re-light the stove.
• Always keep the area around this appliance clear
of combustible material, gasoline and other ammable
liquids and vapours.
• This appliance should not be used as a drying
rack for clothing or for hanging Christmas stockings/
decorations.
• Due to the paint curing on the stove, a faint odor
and slight smoking will likely be noticed when the
stove is rst used. Open a window until the smoking
stops.
Always connect this gas stove to a vent system and
vent to the outside of the building envelope. Never
vent to another room or inside the building. Make sure
the specied vent pipe is used; properly sized and of
adequate height to provide sufcient draft. Inspect
the venting system annually for blockage and signs of
deterioration.
WARNING: Failure to position the parts in accordance
with the diagrams in this booklet, or failure to use only
parts specically approved with this appliance may
result in property damage or personal injury.
WARNING: Do not operate with the glass front
removed, cracked or broken. Replacement of the
glass must be done by a licensed or qualied service
person.
• Never use solid fuels such as wood, paper,
cardboard, coal, or any ammable liquids, etc., in this
appliance.
• Do not use this heater if any part has been under
water. Immediately call a qualied service technician
to inspect the heater and to replace any part of the
control or gas control systems that have been under
water.
• Do not abuse the glass by striking it or slamming
the door shut.
Safety Precautions
2

Table of Contents
3
Safety Precautions..........................................................................................2
Table of Contents...........................................................................................3
Codes And Approvals......................................................................................4
Specications.................................................................................................5
Dimensions........................................................................................5
Clearances to Combustibles.................................................................5
Preparation For Installation.................................................................5
Initial Installation...........................................................................................6
Venting..............................................................................................6
Flue Gas Spill Switch...........................................................................6
Manufacturer’s General Venting Guidelines...........................................6
General Venting For The EG40.............................................................6
Termination........................................................................................7
Installation Into An Existing Chimney...................................................7
Straight Vertical Installation................................................................8
Electrical Requirements.......................................................................9
Replacing The Blower........................................................................10
Adjusting The Venturies....................................................................10
Fuel Conversion................................................................................11
Gas Line Connection and Testing.......................................................12
Secondary Installation...................................................................................13
Installation of Log Set and Embers.....................................................13
Operating Instructions..................................................................................15
Lighting Instructions.........................................................................15
Turning Gas Off To Appliance.............................................................15
Routine Maintenance and Service..................................................................16
Trouble Shooting..........................................................................................17
Parts List.....................................................................................................18
Parts Diagram - Chassis................................................................................20
Parts Diagram - Gas Tray & Door....................................................................21
Warranty......................................................................................................22
Installation Data Sheet.................................................................................23

BV: This Vented appliance draws all of its combustion air from the dwelling and must be vented using
listed B or L vent. May also be vented through a conventional chimney using a chimney liner kit.
This appliance has been tested and approved for installations from 0 feet to 2000 feet (610 m) above
sea level.
In the USA: The appliance may be installed at higher altitudes. Please refer to your American Gas
Association guidelines which state: the sea level rated input of Gas Designed Appliances installed at
elevations above 2000 feet (610 m) is to be reduced 4% for each 1000 feet (305 m) above sea level.
Refer also to local authorities or codes which have jurisdiction in your area regarding the de-rate
guidelines.
In Canada: When the appliance is installed at elevations above 4500 feet (1372 m), the certied high
altitude rating shall be reduced at the rate of 4% for each additional 1000 feet (305 m).
• This appliance has been tested by INTERTEK (Warnock Hersey) and found to comply with the
established VENTED GAS FIREPLACE HEATER standards in CANADA and the USA as follows:
VENTED GAS FIREPLACE HEATER (EG40 BV NG/LPG)
TESTED TO: ANSI Z21.88a-2003/CSA 2.33a-2003 VENTED GAS FIREPLACE HEATERS
CAN/CGA 2.17-M91 GAS FIRED APPLIANCES FOR HIGH ALTITUDES
CSA P.4.1-02 TESTING METHOD FOR MEASURING ANNUAL FIREPLACE EFFICIENCY
This ENVIRO EG40 BV Fireplace:
• Has been certied for use with either natural or propane gases. (See rating label.)
• Is not for use with solid fuels.
• Is approved for bedroom or bed sitting room. (IN CANADA: must be installed with a listed wall
thermostat. IN USA: see current ANSI Z223.1 for installation instructions.)
• Must be installed in accordance with local codes. If none exist, use current
installation code CAN/CGA B149 in Canada or ANSI Z223.1/NFPA 54 in the
USA.
• Must be properly connected to an approved venting system and not connected
to a chimney ue serving a separate solid-fuel burning appliance.
• Are approved for installation on combustible materials (i.e. Wood, carpet or
linoleum).
• Is not approved for closet or recessed installations.
IMPORTANT NOTICE (Regarding rst re up): When the unit is turned
on for the rst time, it should be turned onto high without the fan on for the
rst 4 hours. This will cure the paint, logs, gasket material and other products
used in the manufacturing process. It is advisable to open a window or door,
as the unit will start to smoke and can irritate some people. After the unit has
gone through the rst burn turn the unit off including the pilot, let the unit get
cold then remove the glass door and clean it with a good gas replace glass
cleaner, available at your local ENVIRO dealer.
4
Codes And Approvals

5
WARNING:
Operation of this heater when not connected to a properly installed and maintained venting system can result in
carbon monoxide (CO) poisoning and possible death.
Specifications
DIMENSIONS:
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 
 
 

 
 
 
CLEARANCES TO COMBUSTIBLES:
A. Sidewall to unit 12 inches (30.5 cm)
B. Backwall to unit 4 inches (10.2 cm)
C. Corner to unit 2 inches (5.1 cm)
D. Combustibles to unit top 36 inches (91.4 cm)
E. Floor to unit 0 inches
F. Alcove maximum depth: 48 inches (121.9 cm)
• Locate a position where the ue system of the stove can
be properly installed without damaging the integrity of the
building; e.g. cutting a wall or ceiling joist.
• Check stove and ue system clearance requirements.
• Locate the stove where it can be accessed by a gas supply line.
• Locate the stove in a large and open room that is centrally located in the house. This will optimize heat circulation
and comfort.
• As the stove is equipped with a convection fan, ensure that an electrical outlet is within 6 feet. (1.8 m) of the
stove.
• The ow of combustion and ventilation air must not be obstructed.
CLEARANCES MUST BE SUFFICIENT TO ALLOW ACCESS FOR MAINTENANCE AND SERVICE.
PREPARATION FOR INSTALLATION:
• Remove the packaging from the appliance, and check to make sure there is no damage. If damage is found,
please report it to both the carrier and your dealer as soon as possible.
• Before beginning, carefully check the glass door and the log set
Figure 1: EG40 Exterior Dimensions.
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Figure 2: Clearances to combustibles.

Initial Installation
QUALIFIED INSTALLERS ONLY
VENTING:
This model must have a vent opening in the rear of the unit. Conrm this and also check that the label on the right
side panel door states “Vented Room Heater”.
WARNING: This appliance has been designed to operate by drawing combustion air and dilution air from the
room. The draft hood located in the same atmospheric pressure zone as the combustion air inlet to the appliance.
It is also designed to draw room air for proper heat circulation from the rear of the unit. Blocking or modifying the
louvers in any way can create hazardous situations, either through poor venting or by overheating. It is important
that this unit has sufcient air circulation for proper venting and combustion thus provisions must be made for the
supply of adequate combustion and ventilation air.
WARNING: Operation of this heater when not connected to a properly installed and maintained venting system or
tampering with the vent safety shutoff system can result in carbon monoxide (CO) poisoning and possible death.
THE APPLIANCE CANNOT BE CONNECTED TO A CHIMNEY FLUE SERVICING
A SEPARATE SOLID FUEL BURNING APPLIANCE.
FLUE GAS SPILL SWITCH:
NOTE: This heater must be properly connected to a venting system. This heater is equipped with a vent safety
shutoff system designed to protect against improper venting of combustion products. This safety switch is located
on the rear of the appliance close to the drafthood relief opening.
If the switch trips more than once, the chimney should be inspected by a qualied service
technician for possible blockage or severe down draught conditions.
MANUFACTURER’S GENERAL VENTING GUIDELINES:
This information is compiled by the manufacturer as a very general rule for single appliance venting of the EG40 gas
stove with 4 inch Type B gas vent. Refer to the Venting manufacturer’s directions for installation.
Venting code and regulations may vary from area to area, please check with the local, state/provincial codes
regarding the suitability of your application.
For other special venting requirements, please refer to the local, state/provincial or national codes.
The venting system should be assembled and installed according to the vent manufacturer’s instructions and the
local, state/provincial or national codes.
GENERAL VENTING FOR THE EG40:
This stove should be vented by certied 4” (10 cm) Type B Gas Vent or a exible gas vent liner that may be encased
in 6” (15 cm) decorative stove pipe. The ue collar of the appliance will t inside of standard vent and may be
fastened directly to the vent.
The ENVIRO incorporates its own internal draft hood, so no additional external draft hood is required.
Check periodically that the vent is unrestricted and an adequate draught is present when the unit is in operation.
6

Initial Installation
QUALIFIED INSTALLERS ONLY
TERMINATION:
7
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  
  

   

   
Figure 3: Height of Vertical Termination.
The bottom of the vent cap shall extend at
least 2 feet (0.61 m) above the highest point
of the roof where it passes through and at
least 2 feet (0.61 m) higher than any portion
of the roof within a horizontal distance of 10
feet (3.1 m).
See vent manufacturer’s instructions for vent
system clearances to combustibles and vent
terminal clearance from roof.
INSTALLATION INTO AN EXISTING CHIMNEY:
Figure 4: Installation into an existing chimney.
This basic venting conguration shown are rough guidelines only.
Follow national and local codes for other installation options.
Measure the height of the chimney beforehand and purchase
the appropriate kit. Never attempt to over stretch a exible liner
to accommodate the height of the chimney.
• Any ue damper must be removed or locked permanently in
the open position.
• The chimney must be clean, in good working order and
constructed out of non-combustible materials.
• Make sure that all chimney clean-outs are tightly tting and will
not permit air to leak into the chimney.
• Make all gas connections and check for leaks.
See vent manufacturer’s instructions for vent system clearances
to combustibles and vent terminal clearance from roof.

8
Initial Installation
QUALIFIED INSTALLERS ONLY
STRAIGHT VERTICAL INSTALLATION:
Figure 5: Straight vertical installation.
This basic venting conguration shown are rough
guidelines only. Follow national and local codes for
other installation options.
For the best venting performance, we recommend a
total vent height in the range of 10 feet (3.0 m) to 30
feet (9.1 m). The total horizontal length depends on
the number of elbows used; a 90° elbow accounts for
5 feet (1.5 m) of the horizontal run.
The venting should never slope down, a minimum 
inch (0.6 cm) rise is needed for every 2 feet (61 cm)
of horizontal is recommended.
If practical, it is best to locate the appliance to permit
the use of shorter horizontals and fewer elbows.
Number of 90° elbows Maximum total horizontal
length allowed
2 20 feet (6.1 m)
3 13 feet (4.0 m)
4 6 feet (1.8 m)
5 0 feet (0 m)
Note: Using two (2) 45° elbows is equivalent to using
one (1) 90° elbow.
The venting rise should be a minimum of 1 foot (0.31
m) from the top of the unit before any horizontal run
are used.
Table 1. 90° elbows allowed verses the
horizontal length.

9
Initial Installation
QUALIFIED INSTALLERS ONLY
ELECTRICAL REQUIREMENTS:
The ENVIRO EG40 will operate without electrical power. This model has a millivolt gas control, which uses the pilot
ame to generate enough electricity to operate the main burners. The appliance is equipped with a blower and must
be electrically connected and grounded in accordance with local codes or in the absence of local codes, with the
current CSA C22.1 CANADIAN ELECTRICAL CODE Part 1, SAFETY STANDARDS FOR ELECTRICAL INSTALLATIONS,
OR THE NATIONAL ELECTRICAL CODE ANSI / NFPA 70 in the U.S.
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  
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   
 
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

WARNING: Electrical grounding instructions. This
appliance is equipped with a three-prong (grounding)
plug for your protection against shock hazard, and must
be plugged directly into a properly grounded three-prong
outlet.
DO NOT cut or remove the grounding prong from this
plug.
CAUTION: Label all wires prior to disconnection when
servicing controls. Wiring errors can cause improper
and dangerous operation. Verify proper operation after
servicing.
NOTE:
• Operation of the fan increases the efciency and the heat
output of the appliance.
• The thermostat connects to the two purple wires in the
harness
• Control panel light uses a 7 Watt max. bulb
• If the unit is installed in a Mobile Home it must be
connected to a grounding rod.
• If the unit is installed in a Mobile Home it must be
bolted securely to the oor.
Figure 6: EG40 BV Wiring Diagram.
Wire Size Max. Length
14 gauge 100 ft (30.48 m)
16 gauge 60 ft (18.29 m)
18 gauge 40 ft (12.00 m)
20 gauge 25 ft (7.62 m)
22 gauge 18 ft (5.49 m)
COOL/HEAT
PROGRAM
DOWN
UP
70°F
70°F
ON
OFF
Figure 7: Wiring of a Thermostat
Table 2. Recommended Thermostat
Wire Size.

ADJUSTING THE VENTURIES:
• There is a separate venturies for each burner, see Figure 9.
• Remove one screw from the cover plate located below
the ash shelf and loosen the other screw (do not
remove) swing the cover plate out of the way and
tighten screw down to hold it in place.
• With along screwdriver rotate spring clips to open or
close the venturies to the desired setting.
The venturies allows the amount of air coming into
the replace to be adjusted in order to accommodate
different climates and venting arrangements. Start
the pilot and then the burner. Make sure the pilot
ame is burning normally and none of the burner
ports are plugged. Let the replace burn for roughly
fteen9minutes and then examine the ames, compare
the ames to Figure 16.
The ideal ame will be blue at the base and light orange above. The ames should be of medium height. If the
ames look like this, no venturi adjustment is needed. If the ames are fairly short and mostly blue, the replace
is getting too much air. Therefore, the venturies should be closed slightly until the correct ames are achieved.
Flames that are very orange, with tall, dark, stringy tips, are not getting enough air. Open the venturi until the
ames clean up. If the venturi is opened, or closed all the way, and the correct ames cannot be attained, turn off
the gas and contact the dealer.
Warning: Incorrect venturi adjustment may lead to improper combustion, which is a safety hazard. Contact the
dealer if there is any concern about the venturi adjustment.
Initial Installation
Gold bar
Screwdriver
Rear log holder
Front log holder Ember tray &
front burner
Venturies
Door
Rear burner
Air shutter cover plate
10
REPLACING THE BLOWER:
Figure 8: Blower (Fan) Removal.
1. Turn the unit off and remove the log set.
2. Remove the brick liner.
3. Remove the burner tray assembly by removing the
screw on either side of the tray, between the front and
rear burners. Lift the tray out.
4. Remove the four (4) 5/16” bolts that hold the blower
mounting plate to the back rewall. Use a light
lubricating oil on screws before removal.
5. Carefully pull the blower assembly into the rebox
(see Figure 8) disconnect the blower leads from the
harness and remove blower.
6. To re-install, check mounting plate gasket if damaged
replace with new one and reverse steps 1 through 4.
Refer to “Secondary Installation - Installation of Panel
Set” and “Secondary Installation - Installation of Log
Set and Embers”.
Figure 9: Venturi Adjustment.

11
Initial Installation
FUEL CONVERSION:
WARNING: This conversion kit shall be installed by a qualied service technician
in accordance with the manufacturer’s instructions and all applicable codes and
requirements of the authority having jurisdiction. If the information in these instructions
is not followed exactly, a re, explosion or CO poisoning may result. The qualied service
agency is responsible for the proper installation of this kit. The installation is not proper
or complete until the operation of the converted appliance is checked as specied in the
owner’s conversion kit.
Please read and follow these instructions. Also please read the instruction guidelines provided by S.I.T on how to
remove and install the HI-LOW regulator.
STEP 1. Carefully inspect all parts supplied with this conversion kit.
STEP 2. Shut the gas off and disconnect the main gas line from the unit.
STEP 3. Open the door by unscrewing the ” bolt on the right hand side of the stove. Lift door off the hinges
mounted on the left-hand side.
STEP 4. Carefully remove the log set and ember material if they are installed.
STEP 5. Remove the two (2) T-20 screws on the burner tray located between the front and rear burners.
STEP 6. Change the regulator on the top of the gas valve. (Follow the instructions provided by S.I.T)
STEP 7. To change the pilot, pull the pilot hood straight up to access the pilot injector, using a 5/32” Allen key,
remove the pilot injector.
STEP 8. Install new pilot injector supplied with the conversion kit. Screw the new injector inside the pilot assembly
and re-install the hood by placing the hood on the assembly, line up the keyway and snap into place
STEP 9. Remove the two (2) main burner orices using a ” deep socket.
STEP 10. Install the two (2) new orices supplied making sure that the orices are in the correct location. Be sure
to put a bead of pipe thread sealant or approved Teon tape on the orices before installing them into
the burner assembly.
STEP 11. Re-install burner tray, log set and door. Also refer to “Installing Log Set and Embers.”
STEP 12. Reconnect the gas line to the unit. Do a leak check using soap and water solution or an approved method
on the gas supply and the pilot tubing.
STEP 13. Re-light the appliance to ensure proper operation and proper ame appearance. Be sure to adjust the
venturi setting to achieve an efcient ame in the replace.
STEP 14. MAKE SURE that the sticker provided by S.I.T is installed to signify that this valve has been converted to
a different type of fuel. Also make sure that the rating plate has a conversion label to show that this unit
has been converted to a different fuel type.
A VISUAL CHECK OF THE REGULATOR KNOB IS NECESSARY TO DETERMINE WHETHER OR NOT THE REGULATOR
IS THE CORRECT PART. A 50% TURN DOWN REGULATOR WILL HAVE ONLY ONE CORNER ON THE KNOB.
1 - 50% turn down HI-LOW Regulator
3 - T-20 Torx screws
1 - T-20 tamper proof Torx screwdriver bit
1 - pilot injector
2 - Main orice
Labels to show conversion.
Natural Gas Propane
Pilot Orice .62 mm .35 mm
Burner Orice Front #48 DMS #55 DMS
Burner Orice Rear #43 DMS #54 DMS
Venturi Setting Front ” min. 3/16” min.
Venturi Setting Rear 3/16” min. ” Min
Table 3: Orice Information.

Initial Installation
GAS LINE CONNECTION AND TESTING:
WARNING: Only persons licensed to work with gas piping may make the necessary gas connections to this
appliance.
GAS LINE CONNECTION
• This stove is equipped with a certied exible pipe located on the right side of the unit terminating in a ” male
NPT tting. Consult your local authorities codes or the CAN/CGA B 149 (1 or 2) installation code in Canada, or
in the USA gas installations follow either local codes or the current edition of the National Fuel Gas Code ANSI
Z223.1.
• The efciency rating of this appliance is a product thermal efciency rating determined under continuous
operating conditions and was determined independently of any installed system.
The appliance and its shutoff valves must be disconnected
from the gas supply piping system during any pressure
testing where the pressure exceeds  PSIG (3.45 KPa)
or damage will occur to the valve.
The appliance must be isolated from the gas supply
piping system by closing its individual manual shutoff
valve during any pressure testing of the gas supply
piping system at test pressures equal to or less than 
psig (3.45 KPa).
Always check for gas leaks with a soap
and water solution after completing the
required pressure test.
TO TEST VALVE PRESSURES
The pressure taps are located on the left side of the valve
• Turn set screw 1 turn counter clockwise to loosen,
• Place 5/16” (8 mm) I.D. hose over pressure tap system.
• Check pressures using a manometer.
• When nished, release pressure, remove hose & tighten setscrew.
Natural Gas Propane
Front Burner #48 DMS #55 DMS
Rear Burner #43 DMS #54 DMS
Manifold Pressure 3.8” W.C. (0.95 KPa) 11.0” W.C. (2.7KPa)
Min. Manifold Pressure 1.1” W.C. (0.27KPa) 2.7” W.C. (0.67KPa)
Max Supply Pressure 7.0” W.C. (1.74KPa) 12.0” W.C. (2.98KPa)
Min. Supply Pressure 5.0” W.C. (1.24KPa) 11.5” W.C. (2.86KPa)
Max BTU/hr Input 38,000 BTU/hr (11.1KW) 38,000 BTU/hr (7.76KW)
Min. BTU/hr Input 20,000 BTU/hr (5.9 KW) 20,000 BTU/hr (5.9KW)
NEVER USE AN OPEN FLAME FOR LEAK TESTING.
O
L
I
T
P
TP TH TP TH
IN OUT
H
I
L
O
N
O
F
O
F
L
I
P
T
O

 

 


 

 

Figure 10: Fully Labeled Gas Valve.
Table 4: Pressure and BTU Information.
12

13
Secondary Installation
INSTALLATION OF LOG SET AND EMBERS:
CAUTION: Use only the type of ember
material supplied with this appliance.
Due to the irregular size of the ember
material there may be more than
required. The use of other foreign
materials on the burners may create
dangerous conditions.
If over time, through cleaning and
servicing, these embers require
replacement, contact the nearest
ENVIRO dealer for replacement
embers.
1. The embers can be place before
or after the logs are placed. A bag of
ceramic ber embers and rock wool
embers is provided gently remove the
ember material from the plastic bag.
Spread a layer loosely in a random
manner across the burner tray. Do not
allow any embers to rest against pilot
assembly. (See Figure 12 or 15 for
proper ember placement.)
DO NOT pack this ember material as
this could create an unsafe condition,
leave embers loose
2. Carefully remove logs from box.
Check to ensure there is no damage.
It is very important to install all logs
in their proper position to insure safe,
optimum operating conditions.
3. Place the log set into the rebox.
Locate each log by seating it down onto
the burner tray support pins. Follow
Figures 11 to 15 proper log placement.
Pins for Left Log
Pins for Rear Log
Figure 11: Step 1 of Log Placement.
Figure 12: Step 2 of Log Placement
Figure 13: Step 3 of Log Placement.
The placement of the logs is not arbitrary. If they are positioned incorrectly, the ames can be “pinched” and will
not burn correctly. The burner come with ve (5) locator pins, and the rear log has one (1) ledge, which make
alignment easier. Using the pictures provided, carefully set the logs in place.
NOTE: The logs are fragile and should be handled gently.

Secondary Installation
CAUTION: NEVER OPERATE THIS APPLIANCE WITH THE GLASS DOOR REMOVED.
4. Upon the rst light up, watch for
ignition to ALL burner ports. If a long
delay is noted: First, wait for the appliance
to cool down.
• Open the front door of the appliance.
• Check to carefully reposition the embers
making sure that burner ports are not
plugged solid or blocked.
Important note: When the unit is turned
on for the rst time, It should be turned
onto high without the fan on for the rst 4
hours. This will cure the paint, logs, gasket
material and the other products used in
the manufacturing process. It is advisable
to open a window or door, as the unit
will start to smoke and can irritate some
people. After the unit has gone through
the rst burn turn the unit off including
the pilot, let the unit get cold then remove
the glass door and clean it with a good gas
replace glass cleaner, available at your
local ENVIRO dealer.
See Routine Maintenance And Service on
how to remove door to clean glass.
Figure 15: Log Placement with Embers.
Figure 16: Appliance Burning.
14
Ledge for Right Log
Pin for Right Log
Figure 14: Step 4 of Log Placement.

Operating Instructions
FOR YOUR SAFETY READ COMPLETELY BEFORE OPERATING.
WARNING: IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OR LIFE.
A) This appliance is equipped with a pilot that must be lit by hand by following these instructions exactly.
B) BEFORE LIGHTING smell all around the appliance area for gas, and next to the oor because some gas is heavier
than air and will settle on the oor.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier instructions.
• If you cannot reach your gas supplier, call the re department.
C) Use only your hand to push in or turn the gas control knob. Never use tools. If the knob will not push in or turn
by hand, do not attempt to repair it. Call a qualied service technician. Force or attempted repair may result in
a re or explosion.
D) Do not use this appliance if any part has been under water. Immediately call a qualied service technician to
inspect the appliance and to replace any part of the control system and any gas control which has been under
water.
LIGHTING INSTRUCTIONS:
1. STOP! Read the safety information above.
2. Turn off all electrical power to the appliance.
3. Turn the gas control knob clockwise to the “off’ position.
4. Open door. Wait ve (5) minutes to clear out any gas. Close door.
If you smell gas including near the oor, STOP! Follow “B” in
the above safety information. Leak test all gas joints with soapy
water NEVER USE AN OPEN FLAME FOR LEAK TESTING. If
you don’t smell gas go to next step.
5. Find the pilot located to the right between the front and rear burner.
6. Turn gas control knob counter-clockwise to “PILOT”.
7. Push the gas control knob in fully and hold. A BATTERY operated electronic igniter
will light the pilot. Keep knob depressed for about 30 seconds after pilot is lit. Check
that the pilot ame has fully engulfed the thermocouple assembly (see
Figure 18). Release knob. If pilot goes out, repeat steps 4 through 6.
WARNING: The gas valve has an lockout device which will not allow the pilot burner
to be re-lit until the thermocouple has cooled.
If the knob does not pop up when released, stop and immediately call your service technician or gas supplier.
If the pilot will not stay lit after several tries, turn the gas control knob to “OFF” and call your service technician
or gas supplier.
8. Turn gas control knob counter-clockwise to the “ON” position. Flip burner switch to “ON”. Turn “HI / LO”
knob to the desired setting. Turn on all electrical power to the unit. Check that all burner ports have ame.
9. Leak test all gas joints again.
TURNING GAS OFF TO APPLIANCE:
1. Depress the gas control knob slightly and turn it clockwise to “PILOT”. Repeat to turn to the “OFF”
position. DO NOT FORCE
2. Turn off all electrical power to the appliance if service is to be performed.
3. Flip burner switch to off, to turn off burners only.
Thermopile
Thermocouple
Figure 17: Gas Valve.
Figure 18: Pilot Burning.
15

16
Routine Maintenance and Service
Annually check to ensure that your Venting system is clear.
Periodically check the pilot and burner. Check to see that all the burner
ports are clean and clear. Check the pilot head for blockage. Check to
ensure the pilot ame is blue with no or very small yellow tips.
OPENING THE DOOR
Turn unit off and wait until the appliance has cooled down.
1. Open the right hand hinged side ap, which will expose a door
fastener. Using a ” wrench, loosen the fastener.
2. Due to the shape of the bay window door. You must also open the
left-hand side ap before attempting to open the door.
3. If the door must be removed open the door and lift the door pins out
of the hinges (see gure 19).
4. Ensure the door is properly fastened after cleaning before attempting to re-light the appliance.
CLEANING THE GLASS (Allow the glass to cool before cleaning.)
It will be necessary to clean the ceramic glass periodically. During a cold start up, condensation will sometimes form
on the glass. This is a normal condition with all gas replaces and stoves. However, this condensation can allow
dust and lint to cling to the glass surface. Initial paint curing of the appliance can leave behind a slight lm on the
glass. This is a temporary problem. It is therefore recommended that the glass be cleaned initially after about the
rst four hour of use.
Depending upon the amount of use, cleaning should be required no more than two or three times per season.
To clean the door, use a mild glass cleaner and a soft cloth or a glass cleaner available from your Enviro dealer.
Abrasive cleaners will damage the glass.
TO REPLACE DOOR
The glass in this appliance is an integral part of the door assembly. If the glass is damaged or broken a replacement
inner door with glass assembly must be purchased.
The glass in this appliance is ceramic. If the glass is damaged or broken a factory door with glass replacement
must be used.
Remove the door with glass, a new door assembly must be purchased from an ENVIRO dealer (part #: EC-063).
Do not use a substitute materials; it will void the warranty.
CLEANING THE INSIDE OF THE FIREBOX
1. Turn off the unit and allow it to cool down completely.
2. Remove the logs carefully from the rebox. Gently remove the embers and place on a piece of paper towel, until
ready to replace.
3. Vacuum the bottom of the rebox thoroughly. Carefully clean off any dust on the logs and remove any lint from
the main burner and pilot burner.
4. After carefully replacing the log and embers in their correct positions (see Secondary Installation - Installation of
Log Set and Embers), and the door has been resealed, re-light the pilot, following the instructions on the lighting
label attached to the unit.
CLEANING PLATED SURFACES:
It is important to note that ngerprints and other marks can leave a permanent stain on plated nishes. To avoid
this, give the face a quick wipe with denatured alcohol on a soft cloth BEFORE lighting the replace. Never clean
the face when it is not cool. Do not use other cleaners as they may leave a residue, which can become permanently
etched into the surface.
 
  
Figure 19: Removing the Door.

Trouble Shooting
Problem Possible Cause Solution
Spark will not light the
pilot after repeatedly
pressing the spark ignitor
Defective piezo ignitor. • Check connections to ignitor.
• If ignitor connections are good but there is no spark;
replace ignitor.
Broken spark electrode. • Check for broken ceramic insulation.
• Replace electrode if broken.
Misaligned spark electrode. • If spark is not arcing from electrode to pilot - adjust
by loosening the screws on the pilot base. Adjust
away from burner and retighten.
Pilot will not remain lit Problem with thermocouple
circuit.
• Check for proper connection of the thermocouple to
the rear of the valve. If loose, tighten lightly.
• Check pilot for full ame impingement around
thermocouple. If ame is too small, check gas
pressure, adjust pilot rate screw, check pilot head for
damage or blockage.
• Check thermocouple voltage at rear of valve. It must
be greater than 5 mV. If low, replace thermocouple.
Air in gas line (pilot dies
while knob is depressed).
• Bleed line.
• Check gas line pressure.
• Contact dealer.
Burners will not remain
lit
Problem with thermopile
circuit.
• Check gas line pressure .
• Check for ame impingement on thermopile. If low,
see “Pilot will not remain lit”.
• Check thermopile for minimum of 200 mV when
burner is switched on.
• Check wiring to thermostat for breaks.
Flame lifting Leak in vent pipe. • Check for leaks in vent connections.
Improper vent
conguration.
• Check vent conguration with manual.
Terminal may be
recirculating ue gases.
• Check to see if the terminal is on correctly.
• May need to install high wind termination cap.
• Contact dealer.
Glass fogs up Normal Condition: after the appliance warms up the glass will clear.
**Due to additives in gas, glass may get hazy during operation** Clean as needed.
Blue Flames Normal during start up: ames will yellow as the replace heats up.
Flames are burning
“dirty” or sooting
Flame impingement • Check log positioning.
• See also “Burners will not remain lit.”
Flame goes out / comes
on frequently during a
short period of time.
Defective rocker switch. • Check rocker switch connections.
• Replace switch if necessary.
17

Parts List
Reference
Number
Part Description Part
Number
1 120 °F (49 °C) Ceramic Temperature Sensor EC-001
2 220 °F (104 °C) Ceramic Spill Switch EC-002
3 S.I.T. NOVA Valve NG (50% turn down) EC-006
3 S.I.T. NOVA Valve LP (50% turn down) EC-007
4 Thermocouple EC-009
4 Spark Electrode with Ignitor Cable EC-011
4 Thermopile EC-012
4 Fully Assembled Pilot NG EC-015
4 Fully Assembled Pilot LP EC-016
4 Pilot Orice NG Threaded EC-019
4 Pilot Orice LP Threaded EC-020
Pilot Gasket EC-021
5 S.I.T. Piezo Ignitor EC-023
Stainless Steel Flex Connector with ” Elbow 18” Long EC-024
6 Burner Switch EC-025
7 Miniature Light Bulb (115V) EC-031
7 Light Bulb Holder EC-032
Wiring Harness Complete (2 pieces) EC-037
Body Wiring Harness EC-037A
Burner Wiring Harness EC-037B
Fan Control Knob EC-040
IEC Power Cord - 115V EC-043
4 oz. Bag Coal Embers Only EC-045
8 1” x 1” Side Cabinet Hinge EC-054
Pedestal Door Magnet EC-056
” Tadpole Door Gasket (7 ft) EC-057
Window Channel Tape 72” EC-058
9 Door Latch Bolt EC-059
10 Inner Door with glass EC-063
11 Light Switch EC-066
12 Fan Controller with Knob - 115V EF-045
Latch Bracket & Nut EG40-023
13 Convection Air Deector EG40-033
Side Panel Magnet EG40-049
Fan Access Cover Gasket EG40-066
18

19
Parts List
Reference
Number
Part Description Part Number
BV Owner’s Manual EG40-071
14 Pedestal EG40-080
15 Side Panel EG40-086
16 BV Stove Top EG40-087
Firebox Bafe EG40-088
Stove Top Bafe BV EG40-091
Venturi Cover Plate EG40-097
17 Front Venturi EG40-098
18 Bar Set - Painted (3 pieces) EG40-114
18 Bar Set - Gold (3 pieces) EG40-115
18 Bar Set - Nickel (3 pieces) 50-478
Burner Gasket EG40-120
Steel Brick Liner EG40-129
Brick Liner Backing EG40-130
19 Pedestal Door EG40-135
LP to NG Conversion Kit EG40-200
NG to LP Conversion Kit EG40-202
20 Ash Sill EG40-213
21 Door Hinge (Set of 2) EG40-302
22 Fan Mount EG40-304
23 Pedestal Box Cover EG40-307
24 Burner Control Assembly NG 30-014
24 Burner Control Assembly LP 30-015
25 Front Pan Burner 30-016
26 Rear Burner with Venturi 30-017
Pilot 1/8” Tube with Ferules 30-043
Log Set Complete 50-081
27 Blank Orice #73 50-343
28 Door Cover - Gold 50-480
28 Door Cover - Painted 50-776
28 Door Cover - Brushed Nickel 50-1063
29 Convection Blower - 115V 50-514
16” Ignitor Wire 50-652
IEC Power Cord Inlet Socket 50-713
Burner Tray Top NG & LP 50-774

Parts Diagram - Chassis













EG 40 Body (Chassis)
July 2004
20