Epilog Laser FusionGalvoG100 18000 User manual

GalvoG100
Laser System Manual | Model 18000
Original Instructions
Technical Support: [phone]
Knowledge Base: support.epiloglaser.com
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Driver/Firmware: epiloglaser.com/tech-support/fusion-
galvo-drivers/
UPDATED MAY 2023 | EPILOGLASER.COM/MANUALS
Register your system now for driver
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- i -
FIRE WARNING 1
INTRODUCTION 2
How to Use This Owner’s Manual ................................................................................................................................2
Icons Used in this Manual................................................................................................................................................ 2
Intended Use ...........................................................................................................................................................................4
SECTION 1: SAFETY 7
Laser Safety ............................................................................................................................................................................. 7
Electrical Safety.....................................................................................................................................................................8
Safety Features and Regulatory Compliance.....................................................................................................9
Do and Don’t...........................................................................................................................................................................13
Care Instructions................................................................................................................................................................. 14
Lifting Instructions.............................................................................................................................................................. 14
SECTION 2: GETTING STARTED 15
1. Choose Where to Locate the System ................................................................................................................. 16
2. Connecting the Exhaust..............................................................................................................................................17
3. Connecting Electrical Power................................................................................................................................... 19
4. Connecting the Laser to Your Computer ........................................................................................................ 19
5. Power on the Laser ...................................................................................................................................................... 20
6. Set the Fusion Galvo’s IP Address ........................................................................................................................22
7. Install the Software Suite & Set Up Your Laser .............................................................................................25
8. Sign Up for Driver Updates and Register Your System ...........................................................................26
SECTION 3: SOFTWARE INSTALLATION 27
Epilog Software Suite Instructions............................................................................................................................27
Uninstalling the Previous Job Manager................................................................................................................27
How to Install the Epilog Software Suite...............................................................................................................29
Windows 8/10: Ethernet Installation .........................................................................................................................35
Windows 8/10: USB Installation ...................................................................................................................................37
Troubleshooting the Job Manager..........................................................................................................................37
Important Job Manager Notes ................................................................................................................................. 38
SECTION 4: THE JOB MANAGER 39
Using the Epilog Job Manager ...................................................................................................................................39
Printing to the Epilog Job Manager ........................................................................................................................42
Organizing Your Print Jobs ...........................................................................................................................................43
Previewing Your Job .........................................................................................................................................................46
Searching for a Job ..........................................................................................................................................................47
Finding Job History............................................................................................................................................................47
Vector Sorting...................................................................................................................................................................... 48
Material Settings Tab.......................................................................................................................................................49
Job Settings Tab .................................................................................................................................................................53
Using the Material Setting Configurations..........................................................................................................55
Changing Program Settings.........................................................................................................................................57
Troubleshooting the Job Manager..........................................................................................................................59
SECTION 5: THE LASER DASHBOARD 61
Setting Up CorelDRAW for the Laser.......................................................................................................................62
Sending Your First Project..............................................................................................................................................63
Setting Up Adobe Illustrator for the Laser...........................................................................................................67
Dashboard Settings ......................................................................................................................................................... 69
Presetting Your Vector Lines.........................................................................................................................................71
Placing Your Artwork .......................................................................................................................................................72
Dividing Your Job Into Processes..............................................................................................................................73
TABLE OF CONTENTS

- ii -
TABLE OF CONTENTS
Editing Artwork with Live View.....................................................................................................................................77
Saving Your Settings........................................................................................................................................................ 80
File Settings ............................................................................................................................................................................ 81
Settings in Detail .................................................................................................................................................................82
Guidelines............................................................................................................................................................................... 83
Processes Tab...................................................................................................................................................................... 86
Advanced Tab ......................................................................................................................................................................87
Notes Tab ................................................................................................................................................................................87
Additional CorelDRAW Laser Dashboard Features ....................................................................................... 88
SECTION 6: CONTROL PANEL 89
Display...................................................................................................................................................................................... 89
Job Storage ...........................................................................................................................................................................97
SECTION 7: QUICK START GUIDE 99
Artwork Setup....................................................................................................................................................................... 99
Setting a Vector Marking Line.................................................................................................................................... 99
Resolution............................................................................................................................................................................. 100
SECTION 8: SYSTEM FEATURES 103
IRISTM Camera Positioning System ..........................................................................................................................103
Touch Screen.......................................................................................................................................................................103
Exhaust....................................................................................................................................................................................104
Auto Focus vs Manual Focus......................................................................................................................................104
Red Dot Pointer ..................................................................................................................................................................105
Job Trace...............................................................................................................................................................................105
Emergency Stop.................................................................................................................................................................106
Door Handles.......................................................................................................................................................................106
Calibration Mat..................................................................................................................................................................107
SECTION 9: UPGRADING FIRMWARE 109
How to Upgrade Your Firmware...............................................................................................................................109
SECTION 10: ENGRAVING MATERIALS 115
Fiber Laser Materials/Techniques............................................................................................................................115
SECTION 11: SPECIFICATIONS 119
Fusion Galvo Laser Technical Specifications ...................................................................................................119
SECTION 12: TECHNICAL SUPPORT 121
Contacting Technical Support .................................................................................................................................. 121
Join Epilog Laser’s Online Community ................................................................................................................. 122
APPENDIX A: WARRANTY STATEMENT 123
Warranty Statement for the Fusion Galvo Laser........................................................................................... 123
APPENDIX B: MATERIAL SETTINGS 125
Fusion Galvo Suggested Material Settings (F163 Lens) ............................................................................... 125
Fusion Galvo Suggested Material Settings (F254 Lens)...............................................................................130
APPENDIX C: SYSTEM MAINTENANCE 135
Calibrating the Auto Focus......................................................................................................................................... 135
Camera Calibration....................................................................................................................................................... 137
INDEX 143

FIRE WARNING
Fire Warning
Your laser system uses a high intensity beam of light that can generate extremely high
temperatures when it comes into contact with the material being engraved, marked or
cut. Some materials are extremely flammable and can easily ignite and burst into open
flame setting the machine afire. This open flame is very dangerous and has the potential to
destroy not only the machine, but the building in which it is housed.
Please read the following warnings and recommendations and follow them closely at all times!
• Stay with the laser. Never operate the laser system while unattended.
• Keep the area clear. Clean around the machine and keep the area free of clutter, combustible
materials, explosives, or volatile solvents such as acetone, alcohol, or gasoline.
• Be prepared with a fire extinguisher. Always keep a properly maintained and inspected fire
extinguisher on hand. Epilog recommends a Halotron fire extinguisher or a multi-purpose dry
chemical fire extinguisher.
• Clean the laser. A buildup of cutting and engraving residue and debris is dangerous and can
create a fire hazard in its own right. Keep your laser system clean and free of debris.
- 1 -

INTRODUCTION
How to Use This Owner’s Manual
Thank you for purchasing an Epilog Fusion Edge Laser system. Your Epilog system has been designed to
be easy to operate, but you will utilize it to its fullest potential by taking some time to read this owner’s
manual prior to use. You will be ready to use the Epilog Laser system as soon as you read the first few
sections. Then you can refer to topics in the remaining sections, as you work.
Icons Used in this Manual
Look for these symbols to help you find valuable information throughout the text:
Helpful notes to keep in mind when running the laser!
This icon signifies advice you can try that will save you significant time.
This icon highlights current contact information for receiving help.
Warnings and cautions to keep in mind when running the laser.
This icon indicates the potential for fire damage when operating the laser.
- 2 -

How to Use This Owner’s Manual
Thank you for purchasing an Epilog Fusion Edge Laser system. Your Epilog system has been designed to
be easy to operate, but you will utilize it to its fullest potential by taking some time to read this owner’s
manual prior to use. You will be ready to use the Epilog Laser system as soon as you read the first few
sections. Then you can refer to topics in the remaining sections, as you work.
Icons Used in this Manual
Look for these symbols to help you find valuable information throughout the text:
Helpful notes to keep in mind when running the laser!
This icon signifies advice you can try that will save you significant time.
This icon highlights current contact information for receiving help.
Warnings and cautions to keep in mind when running the laser.
This icon indicates the potential for fire damage when operating the laser.
Manufacturer:
Epilog Laser
16371 Table Mountain Parkway
Golden, CO 80403
Phone: [phone]
www.epiloglaser.com
Authorized Representative:
Certification Experts
Amerlandseweg 7
3621 ZC,
Breukelen, The Netherlands
- 3 -
INTRODUCTION

Intended Use
The model 18000 Epilog Fusion G100 galvo laser system is intended to be used for engraving and marking
coated and bare metals. Some plastics can also be engraved or marked.
The operator of the Epilog Model 18000 should be trained by an authorized Epilog representative before
operating the laser system. The operator of the Epilog Model 18000 should observe all instructions in the
owner’s manual. The following general precautions should be taken:
Do
Keep the G100 clean. Spend a few minutes on a regular basis to keep the machine free of dust dirt
buildup.
Don’t
• Do Not Run the Laser Unvented: Never operate the machine without a properly operating vent to
the outside or to a filtration unit! Most material will only produce an irritating dust when engraved.
Some materials, including but not limited to paint, varnish, composition board and plastics,
produce compounds that can be harmful if concentrated. A properly installed vent is the only way
to ensure that problems do not occur.
• Do Not Engrave or Cut PVC: Never process any material containing PVC or vinyl. When processed,
a corrosive agent is produced that will destroy your machine. Your warranty will be void if your
machine is damaged by corrosion from processing PVC or Vinyl.
• Do Not Operate Machine While Unattended: Never operate your machine without someone
watching the system.
• Do Not Operate The System While Doors are Open: Never operate the equipment with any of the
covers or enclosures removed. Never modify the enclosure. The laser beam is invisible and is very
dangerous.
General Description of Machinery
The Epilog Model 18000 Fusion G100 is a PC based, computer-controlled, high-speed fiber laser system.
It is designed to mark and engrave on coated or bare metals, and some plastics using a Ytterbium fiber
laser source. The fiber laser produces an invisible beam of light with a wavelength of approximately 1,064
nm. The laser light reacts thermally with the material being processed to leave a contrasting mark on
the metal or plastic.
The G100 uses mirrors mounted to galvanometers to steer the laser beam from the laser source to the
work suace of the metal or plastic.
- 4 -
INTRODUCTION

Workstation
The workstation needs to be a Windows based computer operating almost any soware that has a
printing function. Most users use Adobe Illustrator, CorelDraw or similar graphics or design soware.
Residual Risks
The Fusion model 18000 G100 is a Class 2 laser system. The laser beam is fully enclosed in a cabinet and
is not humanly accessible during normal operation. Double redundant interlocks prevent the laser from
firing when the front door is open. All other access panels need a tool to remove them. Do not remove
access panels or operate the laser system if the access panels have been removed.
A Class 2 laser system has a red dot pointer that is humanly accessible with the doors open. Do not stare
into the red dot pointer.
Personal protective gear (eyewear) is not required when operating the G100 laser system with all access
panels in place and the front door closed.
Accident or Breakdown
In case of accident or breakdown, contact Epilog Laser or your local Epilog representative for repair. Do
not disassemble or otherwise modify the G100 laser system.
Spare Parts
In the case of accident or breakdown, contact Epilog Laser or your local Epilog representative for repair.
Only Epilog Laser factory parts should be used to repair your laser system. The use of third party parts or
components will void your warranty.
Disposal
The Fusion G100 galvo is recyclable. Do not dispose of the machine in the trash. Electronic components
should be disposed of in accordance with regional directives. Contact your Epilog representative for
disposal instructions.
Protective Grounding
Notice: Only connect the Fusion G100 to a power source having a three-wire grounded outlet.
- 5 -
INTRODUCTION