Epilog Laser FusionGalvoG100 18000 User manual

GalvoG100
Laser System Manual | Model 18000
Original Instructions
Technical Support: [phone]
Knowledge Base: support.epiloglaser.com
System Registration: training.epiloglaser.com/register
Driver/Firmware: epiloglaser.com/tech-support/fusion-
galvo-drivers/
UPDATED MAY 2023 | EPILOGLASER.COM/MANUALS
Register your system now for driver
updates and access to our Training Suite!
TRAINING.EPILOGLASER.COM/REGISTER

- i -
FIRE WARNING 1
INTRODUCTION 2
How to Use This Owner’s Manual ................................................................................................................................2
Icons Used in this Manual................................................................................................................................................ 2
Intended Use ...........................................................................................................................................................................4
SECTION 1: SAFETY 7
Laser Safety ............................................................................................................................................................................. 7
Electrical Safety.....................................................................................................................................................................8
Safety Features and Regulatory Compliance.....................................................................................................9
Do and Don’t...........................................................................................................................................................................13
Care Instructions................................................................................................................................................................. 14
Lifting Instructions.............................................................................................................................................................. 14
SECTION 2: GETTING STARTED 15
1. Choose Where to Locate the System ................................................................................................................. 16
2. Connecting the Exhaust..............................................................................................................................................17
3. Connecting Electrical Power................................................................................................................................... 19
4. Connecting the Laser to Your Computer ........................................................................................................ 19
5. Power on the Laser ...................................................................................................................................................... 20
6. Set the Fusion Galvo’s IP Address ........................................................................................................................22
7. Install the Software Suite & Set Up Your Laser .............................................................................................25
8. Sign Up for Driver Updates and Register Your System ...........................................................................26
SECTION 3: SOFTWARE INSTALLATION 27
Epilog Software Suite Instructions............................................................................................................................27
Uninstalling the Previous Job Manager................................................................................................................27
How to Install the Epilog Software Suite...............................................................................................................29
Windows 8/10: Ethernet Installation .........................................................................................................................35
Windows 8/10: USB Installation ...................................................................................................................................37
Troubleshooting the Job Manager..........................................................................................................................37
Important Job Manager Notes ................................................................................................................................. 38
SECTION 4: THE JOB MANAGER 39
Using the Epilog Job Manager ...................................................................................................................................39
Printing to the Epilog Job Manager ........................................................................................................................42
Organizing Your Print Jobs ...........................................................................................................................................43
Previewing Your Job .........................................................................................................................................................46
Searching for a Job ..........................................................................................................................................................47
Finding Job History............................................................................................................................................................47
Vector Sorting...................................................................................................................................................................... 48
Material Settings Tab.......................................................................................................................................................49
Job Settings Tab .................................................................................................................................................................53
Using the Material Setting Configurations..........................................................................................................55
Changing Program Settings.........................................................................................................................................57
Troubleshooting the Job Manager..........................................................................................................................59
SECTION 5: THE LASER DASHBOARD 61
Setting Up CorelDRAW for the Laser.......................................................................................................................62
Sending Your First Project..............................................................................................................................................63
Setting Up Adobe Illustrator for the Laser...........................................................................................................67
Dashboard Settings ......................................................................................................................................................... 69
Presetting Your Vector Lines.........................................................................................................................................71
Placing Your Artwork .......................................................................................................................................................72
Dividing Your Job Into Processes..............................................................................................................................73
TABLE OF CONTENTS

- ii -
TABLE OF CONTENTS
Editing Artwork with Live View.....................................................................................................................................77
Saving Your Settings........................................................................................................................................................ 80
File Settings ............................................................................................................................................................................ 81
Settings in Detail .................................................................................................................................................................82
Guidelines............................................................................................................................................................................... 83
Processes Tab...................................................................................................................................................................... 86
Advanced Tab ......................................................................................................................................................................87
Notes Tab ................................................................................................................................................................................87
Additional CorelDRAW Laser Dashboard Features ....................................................................................... 88
SECTION 6: CONTROL PANEL 89
Display...................................................................................................................................................................................... 89
Job Storage ...........................................................................................................................................................................97
SECTION 7: QUICK START GUIDE 99
Artwork Setup....................................................................................................................................................................... 99
Setting a Vector Marking Line.................................................................................................................................... 99
Resolution............................................................................................................................................................................. 100
SECTION 8: SYSTEM FEATURES 103
IRISTM Camera Positioning System ..........................................................................................................................103
Touch Screen.......................................................................................................................................................................103
Exhaust....................................................................................................................................................................................104
Auto Focus vs Manual Focus......................................................................................................................................104
Red Dot Pointer ..................................................................................................................................................................105
Job Trace...............................................................................................................................................................................105
Emergency Stop.................................................................................................................................................................106
Door Handles.......................................................................................................................................................................106
Calibration Mat..................................................................................................................................................................107
SECTION 9: UPGRADING FIRMWARE 109
How to Upgrade Your Firmware...............................................................................................................................109
SECTION 10: ENGRAVING MATERIALS 115
Fiber Laser Materials/Techniques............................................................................................................................115
SECTION 11: SPECIFICATIONS 119
Fusion Galvo Laser Technical Specifications ...................................................................................................119
SECTION 12: TECHNICAL SUPPORT 121
Contacting Technical Support .................................................................................................................................. 121
Join Epilog Laser’s Online Community ................................................................................................................. 122
APPENDIX A: WARRANTY STATEMENT 123
Warranty Statement for the Fusion Galvo Laser........................................................................................... 123
APPENDIX B: MATERIAL SETTINGS 125
Fusion Galvo Suggested Material Settings (F163 Lens) ............................................................................... 125
Fusion Galvo Suggested Material Settings (F254 Lens)...............................................................................130
APPENDIX C: SYSTEM MAINTENANCE 135
Calibrating the Auto Focus......................................................................................................................................... 135
Camera Calibration....................................................................................................................................................... 137
INDEX 143

FIRE WARNING
Fire Warning
Your laser system uses a high intensity beam of light that can generate extremely high
temperatures when it comes into contact with the material being engraved, marked or
cut. Some materials are extremely flammable and can easily ignite and burst into open
flame setting the machine afire. This open flame is very dangerous and has the potential to
destroy not only the machine, but the building in which it is housed.
Please read the following warnings and recommendations and follow them closely at all times!
• Stay with the laser. Never operate the laser system while unattended.
• Keep the area clear. Clean around the machine and keep the area free of clutter, combustible
materials, explosives, or volatile solvents such as acetone, alcohol, or gasoline.
• Be prepared with a fire extinguisher. Always keep a properly maintained and inspected fire
extinguisher on hand. Epilog recommends a Halotron fire extinguisher or a multi-purpose dry
chemical fire extinguisher.
• Clean the laser. A buildup of cutting and engraving residue and debris is dangerous and can
create a fire hazard in its own right. Keep your laser system clean and free of debris.
- 1 -

INTRODUCTION
How to Use This Owner’s Manual
Thank you for purchasing an Epilog Fusion Edge Laser system. Your Epilog system has been designed to
be easy to operate, but you will utilize it to its fullest potential by taking some time to read this owner’s
manual prior to use. You will be ready to use the Epilog Laser system as soon as you read the first few
sections. Then you can refer to topics in the remaining sections, as you work.
Icons Used in this Manual
Look for these symbols to help you find valuable information throughout the text:
Helpful notes to keep in mind when running the laser!
This icon signifies advice you can try that will save you significant time.
This icon highlights current contact information for receiving help.
Warnings and cautions to keep in mind when running the laser.
This icon indicates the potential for fire damage when operating the laser.
- 2 -

How to Use This Owner’s Manual
Thank you for purchasing an Epilog Fusion Edge Laser system. Your Epilog system has been designed to
be easy to operate, but you will utilize it to its fullest potential by taking some time to read this owner’s
manual prior to use. You will be ready to use the Epilog Laser system as soon as you read the first few
sections. Then you can refer to topics in the remaining sections, as you work.
Icons Used in this Manual
Look for these symbols to help you find valuable information throughout the text:
Helpful notes to keep in mind when running the laser!
This icon signifies advice you can try that will save you significant time.
This icon highlights current contact information for receiving help.
Warnings and cautions to keep in mind when running the laser.
This icon indicates the potential for fire damage when operating the laser.
Manufacturer:
Epilog Laser
16371 Table Mountain Parkway
Golden, CO 80403
Phone: [phone]
www.epiloglaser.com
Authorized Representative:
Certification Experts
Amerlandseweg 7
3621 ZC,
Breukelen, The Netherlands
- 3 -
INTRODUCTION

Intended Use
The model 18000 Epilog Fusion G100 galvo laser system is intended to be used for engraving and marking
coated and bare metals. Some plastics can also be engraved or marked.
The operator of the Epilog Model 18000 should be trained by an authorized Epilog representative before
operating the laser system. The operator of the Epilog Model 18000 should observe all instructions in the
owner’s manual. The following general precautions should be taken:
Do
Keep the G100 clean. Spend a few minutes on a regular basis to keep the machine free of dust dirt
buildup.
Don’t
• Do Not Run the Laser Unvented: Never operate the machine without a properly operating vent to
the outside or to a filtration unit! Most material will only produce an irritating dust when engraved.
Some materials, including but not limited to paint, varnish, composition board and plastics,
produce compounds that can be harmful if concentrated. A properly installed vent is the only way
to ensure that problems do not occur.
• Do Not Engrave or Cut PVC: Never process any material containing PVC or vinyl. When processed,
a corrosive agent is produced that will destroy your machine. Your warranty will be void if your
machine is damaged by corrosion from processing PVC or Vinyl.
• Do Not Operate Machine While Unattended: Never operate your machine without someone
watching the system.
• Do Not Operate The System While Doors are Open: Never operate the equipment with any of the
covers or enclosures removed. Never modify the enclosure. The laser beam is invisible and is very
dangerous.
General Description of Machinery
The Epilog Model 18000 Fusion G100 is a PC based, computer-controlled, high-speed fiber laser system.
It is designed to mark and engrave on coated or bare metals, and some plastics using a Ytterbium fiber
laser source. The fiber laser produces an invisible beam of light with a wavelength of approximately 1,064
nm. The laser light reacts thermally with the material being processed to leave a contrasting mark on
the metal or plastic.
The G100 uses mirrors mounted to galvanometers to steer the laser beam from the laser source to the
work suace of the metal or plastic.
- 4 -
INTRODUCTION

Workstation
The workstation needs to be a Windows based computer operating almost any soware that has a
printing function. Most users use Adobe Illustrator, CorelDraw or similar graphics or design soware.
Residual Risks
The Fusion model 18000 G100 is a Class 2 laser system. The laser beam is fully enclosed in a cabinet and
is not humanly accessible during normal operation. Double redundant interlocks prevent the laser from
firing when the front door is open. All other access panels need a tool to remove them. Do not remove
access panels or operate the laser system if the access panels have been removed.
A Class 2 laser system has a red dot pointer that is humanly accessible with the doors open. Do not stare
into the red dot pointer.
Personal protective gear (eyewear) is not required when operating the G100 laser system with all access
panels in place and the front door closed.
Accident or Breakdown
In case of accident or breakdown, contact Epilog Laser or your local Epilog representative for repair. Do
not disassemble or otherwise modify the G100 laser system.
Spare Parts
In the case of accident or breakdown, contact Epilog Laser or your local Epilog representative for repair.
Only Epilog Laser factory parts should be used to repair your laser system. The use of third party parts or
components will void your warranty.
Disposal
The Fusion G100 galvo is recyclable. Do not dispose of the machine in the trash. Electronic components
should be disposed of in accordance with regional directives. Contact your Epilog representative for
disposal instructions.
Protective Grounding
Notice: Only connect the Fusion G100 to a power source having a three-wire grounded outlet.
- 5 -
INTRODUCTION

Laser Safety
The Epilog Model 18000 Laser System is a Class 2 laser product, as defined in International Standard IEC
60825-1.
The Epilog Model 18000 complies with 21 CFR 1040.10 and 1040.11, the Federal Peormance Standards for
Light-EmittingProducts,exceptfordeviationspursuanttoLaserNoticeNo.50,datedJuly16,2001.The Center
for Devices and Radiological Health, of the US FDA, issued Laser Notice No. 50 to permit manufacturers to
classify and manufacture their products in accordance with the International Standard.
The output of the embedded laser is fully contained. The laser cabinet has safety interlocks that turn
the laser o if any access door is opened during operation, and no special precautions are necessary
to operate the laser safely. Access doors are interlocked and can be opened without the use of a tool.
Any interlocked door that is opened while the machine is operating will immediately stop the laser from
firing.
Access panels are not interlocked and require a tool for opening or removal. Access panels should always
be installed when the laser is operating. Never operate the laser system with an access panel removed.
The visible output beam of the Laser Diode Pointer (Red Dot Pointer) is accessible to the operator. While
this device employs the same technology as the familiar laser pen-pointers, like them it is potentially
hazardous if its beam is directed into the eye.
We have made every eort to make the Laser Diode Pointer (Red Dot Pointer) as safe as possible. Its
beam path is located well inside the cabinet, and under normal conditions, no hazardous levels of laser
radiation can escape.
The operator of the Epilog Model 18000 should observe the following general precautions:
DO NOT disassemble the machine or remove any of its protective covers while the unit is plugged in.
DO NOT attempt to defeat the door interlocks.
DO NOT view directly into the beam of the Laser Diode Pointer (Red Dot Pointer).
DO NOT operate the Laser Diode Pointer (Red Dot Pointer) without the machine’s focus lens in place. If the
unfocused beam strikes a reflective suace, it could be directed out of the cabinet.
Caution – Use of controls or adjustments or peormance of procedures otherthan those specified herein
may result in hazardous radiation exposure.
SECTION 1: SAFETY
- 7 -

The standard reference for laser safety is the American Standard for the Safe Use of Lasers, Z136.1-2000,
developed by the American National Standards Institute (ANSI). This reference is the basis for many of
the federal regulations for laser and laser system manufacturers, and for the Occupational Safety and
Health Administration (OSHA) laser safety guidelines. It contains detailed information concerning proper
installation and use of laser systems.
While the ANSI standard itself does not have the force of law, its recommendations, including warning
signage, training, and the designation of a laser safety oicer, may be compulsory under local workplace
regulations when operating laser systems above Class I. It is the operator’s responsibility to ensure that
the installation and operation of the Epilog Model 18000 Laser System is peormed in accordance with
all applicable laws.
Copies of ANSI Standard Z136.1-2000 are available from Epilog Corporation or from:
Laser Institute of America
12424 Research Parkway, Suite 125
Orlando, FL 32826
[phone]
Electrical Safety
The AC input power to the Epilog Model 18000 Laser System is potentially lethal and is fully contained
within the cabinet.
• DO NOT open any of the machine’s access panels while the unit is plugged in.
Opening a panel may expose the operator to the unit’s AC input power.
• DO NOT make or break any electrical connections to the system while the unit is
turned on.
Fusion Galvo G100 Electrical Specifications
Model Wattage(s) Voltage Amp draw-MAX
Galvo G100 30, 30 MOPA, 60 MOPA 100-120 13A
Galvo G100 30, 30 MOPA, 60 MOPA 220-240 6.5A
- 8 -
SECTION 1: SAFETY

Safety Features and Regulatory Compliance
Epilog has incorporated specific safety features into the Model 18000 Laser System in order to meet the
requirements of 21 CFR 1040 and the International Standard IEC 60825-1. These safety features include:
• A safety enclosure (cabinet), which fully encloses the engraving laser and its beam path.
• Dual redundant interlock systems that turn o the engraving laser when the window is opened.
• A visible emission indication when the Laser Diode Pointer (Red Dot Pointer) is operating. There is an
LED indicator on the machine’s front panel.
21 CFR 1040 and IEC 60825-1 require that certification, identification, and warning labels be placed on laser
products. Reproductions of labels on the Epilog Model 18000 Laser System follow, with their locations
specified:
1. Certification/Identification Plate: This engraved plate is located on the back of the machine.
2. Warning Logotype: This label is located on the back of the machine, to the right of the
Certification/Identification plate.
Made in
USA
Patents
Pending
Epilog Corporation
16371 Table Mountain Pkwy.
Golden, CO 80403 USA
Model Number: 18000 Laser System
Date of Manufacture: July 2022
Serial Number: 18000-2200001
Class 2 Laser Product
This product complies with 21 CFR 1040.10
and 1040.11 except for deviations pursuant
to Laser Notice No. 50, dated July 26, 2001.
This product complies with IEC 60825-1: 2014.
- 9 -
SECTION 1: SAFETY

3. Descriptive Label: This label identifies the classification of the
Model 18000 in accordance with 21 CFR 1040.10 and IEC 60825-1. It is
located on the back of the machine, next to the Warning Logotype.
4. Non-interlocked Protective Housing Safety Labels: These labels
are located on, or adjacent to, removable access covers on the
machine’s cabinet as shown in the diagrams to follow. Where a label
is located on a removable cover, there is an additional label under
the cover so that it will be visible when the cover has been removed.
5. Defeatably-interlocked Protective Housing Safety Labels: There is
one label on the machine’s top door.
6. Electrical Safety Label: This label is located on the back of the
machine in the lower le-hand corner.
7. Main Breaker Label: This label is located on the power module
panel at the right side of the machine’s cabinet.
8. Mechanical Safety Label: This label is located on top of the
cabinet door.
9. Consult Manual Label: This label is located on top of the cabinet
door.
10. Aperture Safety Label: This label is located above the aperture,
inside the cabinet, where laser beams enter the machine’s engraving
area.
11. Power Labels: The appropriate label for the machine is located on
the power module panel at the right side of the machine’s cabinet.
3
9
8
6
4
5
7
10 11
- 10 -
SECTION 1: SAFETY

The following diagrams show the location of each specific label.
Fusion Galvo G100:
GC0030 Assy, Top, G3, Safety Label Drawing
www.epiloglaser.com
1
SHEET
Golden, CO 80403-1826
DATE
DRAWING NO.
DRAWING NAME
01/06/23
SAFETY LABEL DRAWING DRAWN
John Ellis
FILENAME
REV
P 303.277.1188 F 303.277.9669
1OF
Epilog Laser
16371 Table Mountain Pkwy
EPILOG LASER CORPORATION
MODEL 18000
SAFETY LABEL DRAWING
REAR VIEW
F
G
DETAIL E
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
E
DETAIL A
SCALE 1 : 2
ELECTRICAL SAFETY LABEL
P/N MT502-A5
DETAIL G
SCALE 1 : 2
POWER LABEL
P/N MT502-A7
B
C
EXPLANATORY LABEL
P/N MT502-A2
P/N MT502-A1
WARNING LOGO
DETAIL C
SCALE 1 : 2
FUSE LABEL
P/N MT502-A10
DETAIL B
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
A
DETAIL F
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
GC0030 Assy, Top, G3, Safety Label Drawing
www.epiloglaser.com
1
SHEET
Golden, CO 80403-1826
DATE
DRAWING NO.
DRAWING NAME
01/06/23
SAFETY LABEL DRAWING DRAWN
John Ellis
FILENAME
REV
P 303.277.1188 F 303.277.9669
1OF
Epilog Laser
16371 Table Mountain Pkwy
EPILOG LASER CORPORATION
MODEL 18000
SAFETY LABEL DRAWING
REAR VIEW
F
G
DETAIL E
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
E
DETAIL A
SCALE 1 : 2
ELECTRICAL SAFETY LABEL
P/N MT502-A5
DETAIL G
SCALE 1 : 2
POWER LABEL
P/N MT502-A7
B
C
EXPLANATORY LABEL
P/N MT502-A2
P/N MT502-A1
WARNING LOGO
DETAIL C
SCALE 1 : 2
FUSE LABEL
P/N MT502-A10
DETAIL B
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
A
DETAIL F
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
GC0030 Assy, Top, G3, Safety Label Drawing
www.epiloglaser.com
1
SHEET
Golden, CO 80403-1826
DATE
DRAWING NO.
DRAWING NAME
01/06/23
SAFETY LABEL DRAWING DRAWN
John Ellis
FILENAME
REV
P 303.277.1188 F 303.277.9669
1OF
Epilog Laser
16371 Table Mountain Pkwy
EPILOG LASER CORPORATION
MODEL 18000
SAFETY LABEL DRAWING
REAR VIEW
F
G
DETAIL E
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
E
DETAIL A
SCALE 1 : 2
ELECTRICAL SAFETY LABEL
P/N MT502-A5
DETAIL G
SCALE 1 : 2
POWER LABEL
P/N MT502-A7
B
C
EXPLANATORY LABEL
P/N MT502-A2
P/N MT502-A1
WARNING LOGO
DETAIL C
SCALE 1 : 2
FUSE LABEL
P/N MT502-A10
DETAIL B
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
A
DETAIL F
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
- 11 -
SECTION 1: SAFETY

GC0030 Assy, Top, G3, Safety Label Drawing
www.epiloglaser.com
1
SHEET
Golden, CO 80403-1826
DATE
DRAWING NO.
DRAWING NAME
01/06/23
SAFETY LABEL DRAWING DRAWN
John Ellis
FILENAME
REV
P 303.277.1188 F 303.277.9669
1OF
Epilog Laser
16371 Table Mountain Pkwy
EPILOG LASER CORPORATION
MODEL 18000
SAFETY LABEL DRAWING
REAR VIEW
F
G
DETAIL E
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
E
DETAIL A
SCALE 1 : 2
ELECTRICAL SAFETY LABEL
P/N MT502-A5
DETAIL G
SCALE 1 : 2
POWER LABEL
P/N MT502-A7
B
C
EXPLANATORY LABEL
P/N MT502-A2
P/N MT502-A1
WARNING LOGO
DETAIL C
SCALE 1 : 2
FUSE LABEL
P/N MT502-A10
DETAIL B
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
A
DETAIL F
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
GC0030 Assy, Top, G3, Safety Label Drawing
www.epiloglaser.com
1
SHEET
Golden, CO 80403-1826
DATE
DRAWING NO.
DRAWING NAME
01/06/23
SAFETY LABEL DRAWING DRAWN
John Ellis
FILENAME
REV
P 303.277.1188 F 303.277.9669
1OF
Epilog Laser
16371 Table Mountain Pkwy
EPILOG LASER CORPORATION
MODEL 18000
SAFETY LABEL DRAWING
REAR VIEW
F
G
DETAIL E
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
E
DETAIL A
SCALE 1 : 2
ELECTRICAL SAFETY LABEL
P/N MT502-A5
DETAIL G
SCALE 1 : 2
POWER LABEL
P/N MT502-A7
B
C
EXPLANATORY LABEL
P/N MT502-A2
P/N MT502-A1
WARNING LOGO
DETAIL C
SCALE 1 : 2
FUSE LABEL
P/N MT502-A10
DETAIL B
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
A
DETAIL F
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
GC0030 Assy, Top, G3, Safety Label Drawing
www.epiloglaser.com
1
SHEET
Golden, CO 80403-1826
DATE
DRAWING NO.
DRAWING NAME
01/06/23
SAFETY LABEL DRAWING DRAWN
John Ellis
FILENAME
REV
P 303.277.1188 F 303.277.9669
1OF
Epilog Laser
16371 Table Mountain Pkwy
EPILOG LASER CORPORATION
MODEL 18000
SAFETY LABEL DRAWING
REAR VIEW
F
G
DETAIL E
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
E
DETAIL A
SCALE 1 : 2
ELECTRICAL SAFETY LABEL
P/N MT502-A5
DETAIL G
SCALE 1 : 2
POWER LABEL
P/N MT502-A7
B
C
EXPLANATORY LABEL
P/N MT502-A2
P/N MT502-A1
WARNING LOGO
DETAIL C
SCALE 1 : 2
FUSE LABEL
P/N MT502-A10
DETAIL B
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
A
DETAIL F
SCALE 1 : 2
NON-INTERLOCKED
HOUSING SAFETY LABEL
P/N MT502-A4
- 12 -
SECTION 1: SAFETY

Do and Don’t
Don’t
Do Not Run the Laser Unvented: Never operate the machine without a properly operating vent to the
outside or to a filtration unit! Most material will only produce an irritating smoke when engraved.
Some materials, including but not limited to paint, varnish, composition board and plastics, produce
compounds that can be harmful if concentrated. A properly installed vent is the only way to ensure that
problems do not occur.
Do Not Engrave or Cut PVC: Never engrave or cut any material containing PVC or vinyl. When engraved,
a corrosive agent is produced that will destroy your machine. Your warranty will be void if your machine
is damaged by corrosion from engraving or cutting PVC or Vinyl.
Do Not Operate Machine While Unattended: Never operate your machine without someone watching
the system. There is a significant risk of fire if the machine is set improperly, or if the machine should
experience a mechanical or electrical failure while operating.
Do Not Operate The System While Doors are Open: Never operate with any of the covers or enclosures
removed, and never modify the enclosure. The laser beam is invisible and is very dangerous!
Do
Clean the System: Please allow a few minutes a week for cleaning your machine. Just a small amount of
eort at the end of the week will pay o with years of trouble-free operation of your machine.
- 13 -
SECTION 1: SAFETY

Care Instructions
• Operating altitude – 3,500 meters max
• Relative Humidity – 100% max, non-condensing
• Disposal – The Galvo G100 is recyclable. Do not dispose of the machine in the trash. Electronic
components should be disposed of in accordance with regional directives.
• Protective Grounding – Notice: Only connect the Galvo to a power source having a three-wire
grounded outlet.
Note: The Fusion Galvo G100 is not suitable for wet locations or pollution degree greater
than 2.
Liing Instructions
Galvo G100
The Fusion Galvo G100 laser system can be lied and carried using two or more people on the sides of
the machine.
- 14 -
SECTION 1: SAFETY

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Setting up your Epilog Laser System is easy to do! If you’ve ever installed a paper printer, this is only slightly
more diicult. The following information will help you understand the entire system and how it works.
Your Fusion Galvo laser system consists of the following components:
1. Fusion Galvo Laser System
2. Epilog USB thumb drive with Soware Suite installation files
3. USB and Ethernet Cables
4. Two keys for the Keyswitch
5. 4” (102mm) exhaust port
6. Power Cables
7. Thumb screws
8. 254 F-Theta Lens
You will also need:
1. A computer or laptop.
2. An exhaust fan: The exhaust fan is mandatory and is used to remove smoke and debris from the
Fusion Galvo work area. The exhaust air can be ported to the outside or into a filter box.
Follow these steps to set up your Fusion Galvo Laser system aer unpacking it:
1. Choose where to locate the system.
2. Connect the exhaust port to the back of your laser.
3. Connect the exhaust fan or filter to the laser.
4. Connect the electrical power.
5. Insert Key into Keyswitch
6. Connect the laser to your computer.
7. Power on the laser and select your settings in the unboxing wizard.
8. Sign up for driver updates and register your system at www.epiloglaser.com/register.
Note: Both the Power switch and the Keyswitch must be in the “On” position
for the G100 to power on.
SECTION 2: GETTING STARTED

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SECTION 2: GETTING STARTED
2. Connecting the Exhaust
In this manual, the term “exhaust” refers to either an exhaust fan or a filter unit and the term “exhaust”
is used for simplicity. The important point is that it is mandatory that an exhaust unit or filter system is
incorporated as part of your laser system. Never operate your laser system without a properly functioning
exhaust. The exhaust removes the dust, debris and smell from the engraving cavity and exhausts it to
the outside of the building or to the filter unit. Prior to the installation of the laser system, you may need
a contractor to install the exhaust system. The blower should be mounted outside your building for noise
considerations. Ideally, the blower should not be more than twenty feet (6 meters) from the laser. You
should provide a metal duct (flexible aluminum or galvanized sheet metal) from the blower to the laser.
All Epilog model 18000 laser systems require an exhaust fan that is rated at a minimum of 450 CFM for
external exhaust.
Epilog provides recommended exhaust flow rates (CFM) only for direct ventilation exhaust systems that
are ported to the outside. Please note that this is also a recommendation and not a requirement, because
factors such as length and type of tubing from the Epilog laser to the exhaust fan and from the exhaust
fan to the outside of the building can produce significant losses on the true amount of air that is drawn
from the Epilog laser.
Exhaust flow rates (CFM) for filter systems are not specified in this document. However, exhaust flow rates
for filtration units will be lower than a direct ventilation exhaust system because filters are designed to
be placed directly adjacent to the laser system and do not exhibit the air-flow losses that are typically
found with direct exhaust fans. Epilog has worked with most major filter manufacturers to recommend a
specific filter system for each model of Epilog laser. Please contact your Epilog distributor to match a
filter to the Epilog laser system you are using.
Note: Remember to put the blower switch for the laser system in an obvious and accessible
place so it can be routinely switched on prior to using the engraver. Please connect the
exhaust blower to the laser as shown below and on the following pages.
Remember, you may need a contractor to install the exhaust. This must be done PRIOR to installation of
the laser system.
Warning: It’s important that either rigid or flexible metal ducting be used for all connections
leading to and from the laser system and the exhaust fan. Vinyl, plastic, or any type of “so”
ducting is potentially flammable and should not be used unless provided by the filtration
system manufacturer and made from fire-proof materials.
1. Choose Where to Locate the System
Cooling Requirements and Operating Temperatures
All Epilog Laser systems use air-cooled laser tubes. Laser technology is such that the laser tubes generate
a lot of excess heat and the tubes must be cooled for proper operation. There are cooling fans located
on both sides of the laser. The fans and vents should always be clear of restrictions and should never be
covered.
Warning: The cooling fans and vents are located on both sides of the Fusion Galvo and should
never be covered or blocked in any way. Lasers that overheat will not operate properly and
may begin to produce erratic laser output or possibly complete failure.
Ambient air temperature where the laser system is operating should not exceed 90 degrees F (32 C).
Operating in an environment where the ambient air temperature is above 90 degrees F (32 C) will void
the Epilog warranty. For more information, see the “Warranty Statement for the Fusion Galvo Laser” on
page 123.