EPSOM E7105T User manual

Job No ………………….
E7105T –5 DRAWER TALLBOY
Congratulations on your purchase of your EPSOM 5 DRAWER TALLBOY.The EPSOM Collection is
made in New Zealand from 100% New Zealand made MDF –an environmentally sound renewable
resource.
If you require any parts or assembly advice or have any questions please go to
www.warehousefurniture.co.nz or call us on 0800 100 858.
WHERE TO ASSEMBLE YOUR TALLBOY
Assemble your unit on a clean and smooth surface, free of anything which may damage the laminate
surface. A carpeted floor is ideal. If assembling on a workbench or table we suggest you cover it with
the carton the unit was packaged in.
Warning! Never leave hardware parts where children can reach them. Small parts may be a choking
hazard!
PARTS LIST
Please check you have all the parts before beginning to assembling your cabinet. The measurements
will help you identify each part. If any parts are missing or damaged please contact us directly for
replacements and advice. Do not call the store you bought the cabinet from as they will be unable to
help you. Note: You will find two pieces of board fitted across the ends of the package. These are
for packing purposes only and are not part of the cabinet.
QTY
PART
MEASUREMENTS
NOTES
1
Top
796 x 396 x 25mm
25mm thick. Blue mark on back edge.
1
LH End
1017 x 372 x 15mm
Finished on both sides. Green mark on back
edge.
1
RH End
1017 x 372 x 15mm
Finished on both sides. Red mark on back edge.
1
Top Drw Front
744 x 141 x 15mm
Black finish on one side
4
Bottom Drw Fronts
744 x 195 x 15mm
Black finish on one side
1
Bottom Rail
750 x 80 x 15mm
Plain
1
Rear Toeboard
750 x 80 x 15mm
Plain
1
Front Toeboard
750 x 80 x 15mm
Black finish on one side
1
LH Drw Side –narrow
340 x 115 x 12mm
Plain
4
LH Drw Side - deep
340 x 160 x 12mm
Plain
EPSOM
collection

EPSOM –E7105T 2
For assembly advice or parts go to www.warehousefurniture.co.nz or call 0800 100 858
1
RH Drw Side –narrow
340 x 115 x 12mm
Plain
4
RH Drw Side - deep
340 x 160 x 12mm
Plain
1
Drawer Back –narrow
700 x 110 x 12mm
Plain
4
Drawer Back –deep
700 x 155 x 12mm
Plain
5
Drawer Bottoms
710 x 339 x 4mm
Plain 4mm
1
Back Panel - tongue
962 x 387 x 4mm
Plain 4mm –tongue on one long edge
1
Back Panel - groove
962 x 387 x 4mm
Plain 4mm –groove on long edge
HARDWARE LIST
QTY
PART
CODE
20
Connecting Bolts
H1
10
15mm Metal Cams.
H2
10
12mm Metal Cams.
H3
20
Drawer Slide Screws
H4
20
Small Screws
H6
20
Screws
H9
20
Large Dowels
H15
1
Bag of small Nails
H27
5
Bow Handles
5
Metal Drawer Slide sets
4
Nail on Glides
H37

EPSOM –E7105T 3
For assembly advice or parts go to www.warehousefurniture.co.nz or call 0800 100 858
COLOUR CODING
To help identify the parts, the main components are colour coded with a pen mark on the back edge of
the panel. (The edge without any laminate on it.)
RED Right Hand Parts. (E.g. RH End, RH Division, RH Drawer Side.)
GREEN Left Hand Parts. (E.g. LH End, LH Division, LH Drawer Side.)
BLUE Tops
PURPLE Bases
5 YEAR WARRANTY.
This furniture carries a 5 year warranty against defective material or workmanship, excluding
misuse and normal wear and tear. Obviously, as this unit is customer-assembled we cannot guarantee
cabinet failure or damage from incorrect assembly. All claims need proof of purchase –to ensure
this register @ www.warehousefurniture.co.nz.
Follow the assembly instructions carefully and take note of the precautions below.
■Avoid direct sunlight wherever possible.
■Keep cabinet in a dry place.
■Wipe off spilt liquids immediately.
■Avoid placing hot items directly on the surface.
■Clean with a soft cloth and a mild polish.
■Do not allow nail polish, removers, deodorant etc. to come into contact with the
surface.
CAM INSTALLATION & OPERATION

EPSOM –E7105T 4
For assembly advice or parts go to www.warehousefurniture.co.nz or call 0800 100 858
DRAWER SLIDES
Your pack will contain five sets of Metal Drawer Slides. These are bundled together with adhesive tape.
Each set comprises of 4 components. Undo the tape on one set at a time and separate the parts into
four piles.
LEFT HAND PART (DL)RIGHT HAND PART (DR)
The Drawer Slide components shown above are attached to the drawers. They have the letters DR or
DL stamped on them to indicate left hand or right hand components. Put these parts aside for
attaching to the drawers later on.
LEFT HAND PART (CL) RIGHT HAND PART (CR)
The Drawer Slide components shown above are to be attached to the cabinet. They have letters CR or
CL stamped on them to indicate left hand or right hand components.
INSTALL THE HARDWARE
STEP 1
Lay the LH End with holes facing upwards on a smooth clean surface. Take four LH cabinet drawer
slides (CL) and screw them to the LH End using the H4 Drawer Slide Screws. Use the holes as
indicated in the diagram above.
H4
Insert two H2 Cams as shown
in diagram. Make sure the
arrow on the top of the Cam
points towards the top edge of
the End.
H2
Push two H15 Dowels into the
top edge of the End as shown.
H15
Screw three H1 Connecting
Bolts into the holes indicated
on the opposite diagram.
H1
Use these holes

EPSOM –E7105T 5
For assembly advice or parts go to www.warehousefurniture.co.nz or call 0800 100 858
STEP 2 –this step is the same as the previous but it is the Right Hand End
Lay the RH End on a smooth clean surface.
Take four RH cabinet drawer slides (CR) and screw them to the RH End using the H4 Drawer Slide
Screws.
H4
Insert two H2 Cams as
shown in diagram. Make
sure the arrow on the top of
the Cam points towards the
top edge of the End.
H2
Push two H15 Dowels into
the top edge of the End.
H15
Screw three H1 Connecting
Bolts into the holes
indicated on the opposite
diagram.
H1
STEP 3
Lay the Top laminate side down on a clean, clear surface.
Screw the H1 Connecting Bolts in the holes as indicated in the drawing below.

EPSOM –E7105T 6
For assembly advice or parts go to www.warehousefurniture.co.nz or call 0800 100 858
STEP 4
Your pack will contain three boards the same size.
1 x Bottom Rail
1 x Rear Toeboard
1 x Front Toeboard
Install two H2 Cams into each piece as indicated H2 Cam
Push the H15 Dowels into each end of the boards as indicated. H15 Dowel
ASSEMBLE THE CHEST
STEP 1
Attach the Rail and Toeboards to the LH End.
Position the Rails and Toeboards over the Connecting Bolts installed in the End –take note of the
drawing below. Ensure the laminate side of the Front Toeboard face outwards.
The Bottom Rail and the
Rear Toeboard are
interchangeable –Make sure
the Cams face towards the
top of the End.
Lock Rail and Toeboards in
place by tightening all three
Metal Cams in a clockwise
direction at least a ¼ of a
turn.
Bottom Rail / Rear Toeboard –no finish
Front Toeboard –black laminate on one side

EPSOM –E7105T 7
For assembly advice or parts go to www.warehousefurniture.co.nz or call 0800 100 858
STEP 2
Turn the LH End with the Rail and Toeboards attached onto its back edge.
Fit the RH End to the Rails and Toeboards by fitting the Connecting Bolts in the RH End into the Cams
in the Rails and Toeboards as shown in the drawing below.
Lock the RH End to the Rails and Toeboards by tightening all the Cams in a clockwise direction.

EPSOM –E7105T 8
For assembly advice or parts go to www.warehousefurniture.co.nz or call 0800 100 858
STEP 3
Turn the Top onto it’s back edge and slide it onto the top of the Ends as shown below. Fit the
Connecting Bolts down into the Cams in the Ends.
Turn all four Cams in a clockwise direction to lock the Top to the Ends.
Tap the four Nail on Glides into the end of the Ends. Space them about 20mm in from the edge.
H37 Nail on Glides

EPSOM –E7105T 9
For assembly advice or parts go to www.warehousefurniture.co.nz or call 0800 100 858
STEP 4
Carefully turn the Tallboy onto its front edge. Make sure the surface is clear.
Your Back Panel is made up of two pieces.
1 x Panel with a tongue on the long edge
1 x Panel with a groove on the long edge
Fit the Back Panel with the groove to one side of the Tallboy. Partly tap a couple of nails into the
corners to hold it in place. Fit the panel with the tongue to this panel. Make sure the panels fit tightly
together and the ends of the Tallboy are straight before nailing completely into place.
Space the nails about 100mm apart.

EPSOM –E7105T 10
For assembly advice or parts go to www.warehousefurniture.co.nz or call 0800 100 858
ASSEMBLE THE DRAWERS
Your Epsom Tallboy will have one shallow top drawer and four deeper bottom drawers.
All Drawers are constructed in the same manner and consist of the same parts.
STEP 1
Install the hardware as shown below.
Note: Be sure that the arrow on the Metal Cam points to the end of the drawer side nearest it.
H15 Dowel H3 Cam H1 Connecting Bolt

EPSOM –E7105T 11
For assembly advice or parts go to www.warehousefurniture.co.nz or call 0800 100 858
STEP 2
Lay the Drawer Front face down on a smooth, clean surface.
Attach the LH and RH Drawer Sides by fitting them down into place over the Connecting Bolts installed
in the Drawer Front. Turn the Metal Cams clockwise to lock the Drawer Sides in place.
Next slide the Drawer Bottom into place in the grooves in the Drawer Sides and Drawer Front. Fit the
Drawer Back into place between the Drawer Sides and secure with four H9 Screws as shown below.
H9 Screw

EPSOM –E7105T 12
For assembly advice or parts go to www.warehousefurniture.co.nz or call 0800 100 858
STEP 3.
Turn the drawer upside-down as shown and attach the Drawer Slides (DR and DL) with the four
H6 Screws as shown below. Each slide requires two screws.
H6 Screw
STEP 4
Attach the Drawer Handles to the Drawer Front using the screws provided.
Fit the drawers into the cabinet. Make sure that the rollers at the back of the drawer go behind the
front rollers in the cabinet and into the channel of the drawer slide. It helps to lift the front of the
drawer up a little when doing this.
CONGRATULATIONS, YOUR EPSOM 5 DRAWER
TALLBOY IS NOW COMPLETE.
THANK-YOU FOR SUPPORTING NEW ZEALAND MADE
FURNITURE