eqss Gen-3 LMS User manual

EQUIPMENT SAFETY SYSTEMS PTY LTD
eqss™ Gen-3 LMS
Telehandler Load Management System
Installation Manual for Privilege MT18 0 A / EP
Manual Tool Recognition
VER: 20150513
Failure To Follow Installation Manual Will Void Warranty

Documentation Conventions
The list below highlights important do umentation onventions.
Text presented in this manner is intended to provide the user
with some general information. The user should ensure
information presented in this manner is clearly understood.
Text presented in this manner provides the user with
information to assist in completion of the current procedure
being explained.
Text presented in this manner indicates that a failure to follow
directions could result in damage to equipment, loss of
information, bodily harm, or loss of life.
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Important Information
Information ontained in this publi ation regarding this devi e's appli ations and the like is
provided only for your onvenien e and may be superseded by updates. It is your
responsibility to ensure that the appli ation or our equipment meets with your
spe ifi ations.
EQUIPMENT SAFETY SYSTEMS MAKE NO REPRESENTATIONS OR WARRANTIES
OF ANY KIND WHETHER EXPRESS OR IMPLIED, WRITTEN OR ORAL, STATUTORY
OR OTHERWISE, RELATED TO THE INFORMATION, INCLUDING BUT NOT LIMITED
TO ITS CONDITION, QUALITY, PERFORMANCE, MERCHANTABILITY OR FITNESS
FOR PURPOSE.
Equipment Safety Systems dis laims all liability arising from this information and its use.
Use of Equipment Safety Systems’ produ ts as riti al omponents in life support systems
is not authorised ex ept with express written approval by Equipment Safety Systems. No
li enses are onveyed, impli itly or otherwise, under any Equipment Safety Systems
intelle tual property rights.
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Table of Contents
Tools Required for Installation.....................................................................................6
Installation Index...........................................................................................................7
overs.........................................................................................................................12
able Reeler Installation.............................................................................................14
able Reeler Mounting Position.............................................................................16
ID Reader Installation..................................................................................................17
ID Reader Mounting Position..................................................................................20
Pressure Sensor Installation.......................................................................................21
Pressure Manifold...................................................................................................21
ompensation Pressure Sensors............................................................................23
Reverse amera..........................................................................................................24
utout able Harness.................................................................................................26
Forward amera..........................................................................................................29
Stabiliser able Harness.............................................................................................31
Light Tower Installation..............................................................................................32
Light Tower Bracket Mounting Position................................................................33
Machine Input Harness...............................................................................................34
an Pressure Input Module ( PIM)............................................................................35
External able ompletion.........................................................................................36
Display Installation......................................................................................................38
User Input ontrol.......................................................................................................39
an abin Interface Module ( IM)...........................................................................40
abin Fuse Box Wiring...............................................................................................41
abin Loom..................................................................................................................42
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Finalisation..................................................................................................................45
Sensor alibration.......................................................................................................48
Schematics...................................................................................................................50
Indexes and Tables.....................................................................................................53
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Tools Required for Installation
The tools required to perform the installation of the TSS are listed below
•Pen il or Texta
•Drill
•Drill bits
◦3.3 mm
◦4.5 mm
◦5 mm
◦6.25 mm
◦6.8 mm
◦8.5 mm
•Centre pun h
•Tap T-Handle
•Taps
◦M6
◦M7 x 0.75
◦M8
•Drill and tap oil
•Metri Allen keys
•Phillips Head s rew driver
•Spanners and so kets
◦7 mm
◦10 mm
◦13 mm
•Lo ktite thread lo ker
•Side utters
•Stanely knife
•Crimpers
•Wire strippers
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Installation Index
The omponents and ables of the Gen-3 Telehandler Load Management System are
outline in the tables below. The following pages show where the omponents are installed
and the able routing.
See the appropriate manual se tion for a detailed installation des ription for ea h
omponent.
Refer to this section for any component placement or cable
routing issues
Item omponent Description
1 able Reeler
2 Main Lift ylinder Pressure Sensors
3 ompensation ylinder Pressure Sensors
4 an Pressure Input Module ( PIM)
5 Forward amera
6 Light Tower
7 Rear amera
8 an abin Interface Module ( IM)
9 Display Module
10 User ontrol Dial
11 Stabiliser onnections
12 Joystick (X67)
13 utout
14 abin Fuse Box
Table 1: Component Installation Index
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olour able Description
Yellow Boom able
Dark Green Main ylinder Pressure Sensor ables
Dark Blue ompensation ylinder Pressure Sensors ables
Light Blue Forward amera able
Violet Light Tower able
Aqua Rear amera able
Dark Purple IM able
Yellow/Green utout able Harness
Brown Joystick able Harness
Dark Yellow Stabiliser Harness
Red Display able
Orange User Input ontrol able
Table 2: Cable Installation Index
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Illustration 1: Machine Boom
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Illustration 2: Machine Chassis
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Illustration 3: Front of Machine
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Covers
Remove the following overs before starting the installation
Step Description Diagram
1. Remove the top rear cover behind
the boom.
2. Remove the side panel next to the
cabin under the boom.
3. Remove the covers under the boom.
Remove the covers over the
stabiliser connections
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Step Description Diagram
4. Remove the cover behind the cabin
5. Inside the cabin remove the
dashboard display.
Remove the fuse box cover.
Table 3: Cover removal
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Cable Reeler Installation
The able reeler is used to measure the boom extension to determine the maximum lifting
apa ity.
Step Description Diagram
1. Drill and tap the holes for the cable
reeler support brackets according to
the mounting diagram on page 16.
Mount using the supplied
countersunk M8 x 16 mm bolts.
Mount the cable reeler to the
support brackets using the supplied
M8 x 12 mm bolts and washers.
2. Drill and tap an M8 hole for the
cable anchor. Ensure the cable
anchor is positioned so the cable
runs in line with the boom.
Drill and tap an M8 hole for the
cable guides.
Mount the cable anchor and guides.
Run the cable through the guides and
secure to the cable anchor.
3. Drill and tap the M6 holes for the
stow switch trigger. Ensure the stow
switch is pressed when the boom is
retracted.
Mount the stow switch trigger using
the supplied M6 x 12 mm bolts and
washers.
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Step Description Diagram
4. onnect the supplied M12 10 metre
cable ( B001027) into the cable
reeler connection.
5. Run the cable along the hydraulic
pipes running down the boom,
secure using cable ties every 150
mm to 200 mm.
able tie to the flexible hydraulic
hoses down to the chassis. Make
sure the cable isn't pinched or
stretched when the boom is raised
or lowered.
Run the remainder of the cable
towards the cabin and insert into
snake tube with the reverse camera
cable during External able
ompletion on page 36.
Table 4: Cable eeler Installation
For further details on running the boom cable refer to the
Installation Index on page 7
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Cable Reeler Mounting Position
Illustration 4: Cable eeler Mounting Position
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ID Reader Installation
The ID reader is mounted on the front of the atta hment head and is used to determine the
atta hment in use.
Step Description Diagram
1. Drill the holes for the ID reader
according to the mounting
description on page 20.
Remove the M4 bolts attaching the
ID reader to the mounting bracket,
to allow access to the bracket
mounting holes.
Secure the mounting plate to the
attachment head using three M6 x
12 mm bolts and washers.
Re-attach the ID reader to the
mounting bracket.
2. Drill and tap two M6 holes to attach
the supplied metal hose clamp to the
attachment head.
Ensure the clamp is pointing in the
direction shown.
Secure the cable hose to the hose
clamp.
Note: The hose shown here is
orange.
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Step Description Diagram
3. Drill and tap two M6 holes to attach
the supplied metal hose clamp to the
attachment head.
Ensure the clamp is pointing in the
direction shown.
Wrap the cable hose around the
attachment head pivot.
Secure the cable hose to the hose
clamp. Ensure there is
approximately 950 mm of cable
between the two clamps.
Rotate the attachment head through
its range of motion and ensure the
hose is not pinched or stretched.
Drill and tap an M6 hole to attach
the supplied plastic hose clamp.
Secure the cable hose to the hose
clamp.
able tie the remainder of the hose
to the hydraulic lines leading under
the front cover.
4. Drill and tap an M6 hole to attach
the supplied plastic hose clamp.
Secure the cable hose to the hose
clamp.
able tie the remainder of the hose
to the hydraulic lines leading under
the front cover.
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Step Description Diagram
5. able tie the cable down the cable
anchor and along the hydraulic lines
leading under the front cover.
6. Remove the front cover and attach
the 3 pin connector from the cable
reeler to the ID reader connector.
Replace the cover.
Table 5: ID eeler Installation
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ID Reader Mounting Position
Illustration 5: ID eader Mounting Position
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