Equalizer Express 360 SR1418360 User manual

© 2006 Equalizer Industries, Inc.
120-Volt Electric
Equalizer
® Express® 360
Users Guide & Exploded View
SR1418360

CAUTION
Discard the blade when it has been sharpened down to the line that
says - DO NOT SHARPEN BELOWTHIS LINE.Using a blade that has been
sharpened below this line will eliminate the flexibility of the blade and
damage the tool.The blade is extremely sharp and can cut even when
the tool is not in operation!
Equalizer® Express® 360 • 120-Volt Users Guide
Tool Description
The Equalizer®Express® 360 120-Volt tool is a multipurpose
auto glass removal tool, designed primarily for inside use on
bonded auto glass parts. It may be used outside on A-pillars
for windshields of some vehicle models, and on all broken
tempered parts.The blade shaft is enclosed in a sheath which
protects interior car parts. Most of the cutting is accomplished
on the end of the blade, therefore the operator utilizes upper
torso muscles, making the tool easy to operate and ergonomi-
cally friendly.The Equalizer®Express®360 120-Volt tool’s specific
blade stroke length and dynamic two-way cutting power slices
through the toughest urethane adhesive with ease.
The Blade
The blade is very thin and flexible about 1/2" behind the line
that says Do Not Sharpen Below This Line. If you sharpen below
that line the blade will not flex properly and that will damage
the sheath and can damage the drive unit of the tool. It is
sharpened on three sides and on a single plane.The blade must
be properly orientated (flat side rides against the glass).When
properly orientated the blade’s sharpening design causes the
blade to cut along the bottom surface of the glass, thereby
protecting headliners and mouldings from damage.
The blade is thin in this area so it will
flex to fit the contour of the glass.
Removing & Replacing The Blade
Warning: Before changing a blade the tool should be dis-
connected from the power source.
To put a blade in the tool, the blade latch must be rotated
90°.You can rotate the blade latch with your finger, finger-
nail, or a straight screwdriver. Put a blade into the tool until
it stops. Push in lightly on the blade and rotate the blade
latch until the blade drops into place. Release the blade
latch and it will rotate back in the opposite direction locking
the blade in place.
Warning: The proper way to hold the tool is to hold the
front part by the rubber boot. Do not hold the tool by the
aluminum foot assembly as this may result in your fingers
being pinched by the moving blade holder.
The Sheath
The sheath provides protection for the dash and interior vehicle
parts. Since the cutting is done by the end of the blade, the
sheath remains free of contaminants and no cleaning is neces-
sary.To keep the sheath cool we recommend that you periodi-
cally apply a light film of high heat grease to the blade part that
is inside the sheath.
2
Voltage...................................... 120volts
Amps ............................................. 13
Watts .......................................... 1,560
StrokesPerMinute............................. 0-3,000

3
Proper Use Of Your Equalizer®Express®360
Begin the cutting process by spraying the entire cutting area
and blade with cutting lubricant. Lubrication is vital for maxi-
mum cutting ease. Failure to use cutting lubricant increases
cutting friction and will cause tool damage. Periodically during
cutting, spray the blade with cutting lubricant. In the absence
of cutting lubricant you can use water.
Rust Prevention
To prevent rust caused by water droplets, every day
place a few drops of oil into the sheath and allow it to
run down into the blade holder.
Start cutting from the inside top center of the glass. Cut toward
the A-pillars and down the side to the bottom corner of the
glass ( On some models you can cut the sides from the out-
side of the vehicle). Keep the blade properly orientated and
flat against the glass. Reverse and cut from the top center of the
glass toward the other A-pillar. Relax and let the tool do
the work.
After both sides are cut, insert two PUMPER™s (Equalizer®
LB779) to increase the cutting angle, thereby improving cut-
ting ease. For an even greater cutting angle, slightly deflate
the PUMPER™s then fold in half and re-insert.
One of the great new features of the Equalizer®Express®360 is
the ability to rotate the handle so you can get into confined
or awkward spaces.To rotate the handle, pull the release latch
back and twist the front barrel.The handle will rotate and lock
in 45° increments. Because of it's unique design, it can be swiv-
eled 360˚ around (without turning it backwards) to get back to
the standard configuration.
Oscillating
Reciprocating
When set to reciprocating the
blade will move in a straight back
and forth direction. When set
to oscillating the blade moves
back and forth and as it reaches
the end of it's stroke it moves up
slightly as it reciprocates. Besides
the in and out thrusting this gives
some sideways cutting ability to
the blade.

4
The plunge cut
The angle cut
Figure 1
Between each removal
Every ten removals
Figure 3
BI1038
Pumper™ can be folded in half
to increase distance of outward
pressure.
General Safety Information
1. Always wear safety glasses and safety gloves when using
the Equalizer®Express®360 120-volt tool.
2. Do not activate Equalizer®tools until they are in the cutting
position.Disengage the tool and let it stop before taking it
out of the urethane.
3. The blade is sharp and can cut even when the tool is not
running.
4. Do not force the tool. Put light forward pressure on the
tool and let it do the work.
5. Consider your work environment. Do not use or expose
power tools to rain or damp weather.
6. Unplug the tool from the electric source before servicing
and when changing accessories.
7.
Stay Alert! Watch what you are doing and use common
sense.
After the top and sides are loose, cut the bottom of the glass loose by
starting at the center and cutting toward the sides (fig.1).A Pumper™
(Equalizer®LB779) can make this process easier. On some vehicles
the angle of the corner will not allow you to cut all the way into the
corner. On these vehicles you can plunge cut down from the top to
completely release the corners (fig. 2).
Figure 2
Changing the Sheath
IMPORTANT -- PLEASE READ CAREFULLY!
The sheath is not adjustable! The four top screws are secured
in place with Loctite®to prevent loosening from vibration, and
are not meant to be removed unless you are replacing the
sheath. Please be aware that some force may be required to
remove these screws. If difficulty is encountered, to prevent
stripping of the screws we recommend warming the sheath
retainer with a heat gun or other warming device and follow
these steps:
1. Loosen the screws with a 3/16”hex wrench.
2. Make note of the built-in sheath stop located at the back of
the sheath holder. This is very important!
3. Remove the old sheath.
4. Insert the new sheath until it touches the stop, but do not
insert the sheath past the stop!
Blade Sharpening
A sharp blade is crucial for effective cutting action and tool
longevity. A dull blade will destroy the drive mechanism
in your Equalizer®Express® 360 120-Volt. Keep the blade
sharp! Sharpen the blade between each removal with a dia-
mond file (Equalizer®BI1038).Be careful to maintain the original
sharpening angle (see Figure 3).Every ten removals, re-sharpen
the blade on a bench grinder. Keeping a sharp blade will help
the tool cut faster and prolong te life of the tool. A sharp blade
will reduce vibration,minimizing the fatigue of the operator.
Most tool damage is caused because the blade has not
been kept sharp. We will not warranty tools when the
blade has not been kept sharp!

Model SR1418360
5
ES1406
2750
2753
2754
2755
2756
2761
2757
2758
2759
2760
2763
2762
Part No. Description Quantity
ES1406 Sheath 1
2750 Sheath clamp (2-piece) 1
2751 Sheath clamp screws (set of 4) 1 set
2752
Complete sheath clamp assembly (includes 2-pc sheath clamp,
2651 screws, 2652 screws, & ES1406 sheath) 1
2753 Gear case includes all internal parts 1
2754 Gear case cover boot 1
2755 Drive motor assembly 1
Part No. Description Quantity
2756 Brushes (set of 2) 1 set
2758 Switch 1
2759 Swivel lock release 1
2760 SR1418360 Express®replacement handle set 1 set
2761 Swivel lock 1
2762 Electric cord lock 1
2763 Electric cord 1
2751
2752
Toll Free USA & Canada 1.800.334.1334
International 512.388.7715 • Fax [phone]
eMail • [e-mail] • Web-Site • www.equalizer.com

TOOL SERIAL #_____________________________________________________________
TOOL TYPE________________________________________________________________
DATE YOU PURCHASED THIS TOOL______________________________
YOUR COMPANY___________________________________________________________
ADDRESS________________________________________________________________
CITY________________________________STATE______________ZIP CODE________
TELEPHONE NUMBER ( )____________________________________________
YOUR NAME_________________________
YOUR POSITION______________________
PURCHASED FROM_________________________________________________________
THEIR ADDRESS______________________________________________________
CITY, STATE, ZIP___________________________________________________
WARRANTY
TOOL SERIAL NUMBER
KEEP THIS FOR YOUR RECORDS
All Equalizer®Express®tools are warranted for one year to be free of factory defects. Warranty does not apply to abuse,
misuse, or normal wear and tear.We will repair or replace, at our option, any defective part.Tools are repaired and sent
back the same day they are received.
If you feel your tool is covered under warranty, the entire tool, including all blades, must be returned to:
EQUALIZER INDUSTRIES, INC.
1304 WEST INDUSTRIAL BOULEVARD
ROUND ROCK,TEXAS 78681
If you want a tool repaired, but are not seeking to have it repaired under warranty, we would still like for you
to return the complete tool including the blades.
Equalizer Industries, Inc., reserves the right to refuse to repair, at our expense, any tool which has not been
properly maintained as specified in the Users Guide. Particularly important are the following:
1. KEEPTHE BLADES SHARP!!!!!This is the one thing most technicians WILL NOT do and itWILL damage the tool.
2. Use a cutting lubricant. If you are using the short cut method (not recommended by anyone anymore) use only clean
water as a cutting lubricant.
3. DO NOT HIT THE PINCHWELD. THIS WILL DESTROY THE DRIVE MECHANISM OF YOUR TOOL.
If you have any questions about your tool, call us toll free at 1-800-334-1334 or fax us at [phone].
Detach and return
WARRANTY REGISTRATION
Please PRINT clearly and fill in all of the blanks.
Place in envelope and mail to address on right. 1304 West Industrial Boulevard
Round Rock, TX 78681