ESAB A2 TFE1 User manual

Valid for Serial NO 724 XXX--XXXX0456 502 027 990531
A2 Multitrac
A2 TFE1 / A2 TGE1
104
Èíñòðóêöèÿ ïî ýêñïëóàòàöèè Instruction manual

-- 2 --
Rights reserved to alter specifications without notice.
Îñòàâëÿåì çà ñîáîé ïðàâî èçìåíÿòü ñïåöèôèêàöèþ áåç ïðåäóïðåæäåíèÿ.
Ðóññêèé 3...............................................
ENGLISH 17..............................................

Ðóññêèé
TOCr
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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ 4........................................
2 ÂÂÅÄÅÍÈÅ 5.......................................................
2.1 Îáùåå 5..................................................................
2.2 Òåõíè÷åñêèå äàííûå 6......................................................
2.3 Ñïîñîáû ñâàðêè 6.........................................................
2.4 Îáîðóäîâàíèå 7...........................................................
3ÓÑÒÀÍÎÂÊÀ 8.......................................................
3.1 Îáùåå 8..................................................................
3.2 Ïîäêëþ÷åíèå 8............................................................
4ÐÀÁÎÒÀ 9...........................................................
4.1 Îáùåå 9..................................................................
4.2 Íà÷àëî ðàáîòû 10...........................................................
4.3 Çàñûïêà ôëþñà 14..........................................................
4.4 Ïåðåìåùåíèå òðàêòîðà 14..................................................
4.5 Ïåðåîáîðóäîâàíèå àâòîìàòà A2 TFE1 (äëÿ ñâàðêè ïîä ôëþñîì) íà ñâàðêó â
çàùèòíûõ ãàçàõ 14..........................................................
4.6 Ïåðåîáîðóäîâàíèå àâòîìàòà A2 TFE1 (äëÿ ñâàðêè ïîä ôëþñîì) íà ñâàðêó
ñäâîåííîé ïðîâîëîêîé 14...................................................
5 ÎÁÑËÓÆÈÂÀÍÈÅ 15.................................................
5.1 Îáùåå 15..................................................................
5.2 Åæåäíåâíî 15..............................................................
5.3 Ïåðèîäè÷åñêè 15...........................................................
6 ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ 16.................................
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 16.......................................
ÑÏÈÑÎÊ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ 33........................................

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1 ÒÅÕÍÈÊÀ ÁÅÇÎÏÀÑÍÎÑÒÈ
Ïîëüçîâàòåëè ñâàðî÷íîãî îáîðóäîâàíèÿ ESAB íåñóò ïîëíóþ îòâåòñòâåííîñòü çà îáåñïå÷åíèå
âûïîëíåíèÿ ñîîòâåòñòâóþùèõ íîðì òåõíèêè áåçîïàñíîñòè ïåðñîíàëîì, êîòîðûé ðàáîòàåò íà
îáîðóäîâàíèè èëè íàõîäèòñÿ ïîáëèçîñòè.
Ìåðû áåçîïàñíîñòè äîëæíû ñîîòâåòñòâîâàòü òðåáîâàíèÿì, êîòîðûå îòíîñÿòñÿ ê äàííîìó
òèïó îáîðóäîâàíèÿ.
Ñëåäóþùèå ðåêîìåíäàöèè äîëæíû áûòü âûïîëíåíû â äîïîëíåíèå ê ñòàíäàðòíûì
òðåáîâàíèÿì ê ðàáî÷åìó ìåñòó.
Âñå ðàáîòû äîëæíû âûïîëíÿòüñÿ îáó÷åííûì ïåðñîíàëîì, çíàêîìûì ñ ðàáîòîé ñâàðî÷íîãî
îáîðóäîâàíèÿ.
Íåïðàâèëüíî èñïîëüçîâàíèå îáîðóäîâàíèÿ ìîæåò ïðèâåñòè ê òðàâìå îïåðàòîðà è ïîëîìêå
îáîðóäîâàíèÿ.
1. Êàæäûé, êòî èñïîëüçóåò ñâàðî÷íîå îáîðóäîâàíèå äîëæåí áûòü çíàêîì ñ:
Såãî ðàáîòîé
Sðàñïîëîæåíèåì àâàðèéíûõ âûêëþ÷àòåëåé
Såãî ôóíêöèÿìè
Sñîîòâåòñòâóþùèìè ìåðàìè áåçîïàñíîñòè
Sñâàðêîé
Äëÿ îáëåã÷åíèÿ ðàáîòû, êàæäûé ïåðåêëþ÷àòåëü, êíîïêà èëè ïîòåíöèîìåòð
çàìàðêèðîâàíû ñèìâîëîì èëè òåêñòîì. îáúÿñíÿþùèì èõ íàçíà÷åíèå.
2. Îïåðàòîð äîëæåí îáåñïå÷èòü:
Sîòñóòñòâèå ïîñòîðîííèõ â ðàáî÷åé çîíå, êîãäà âêëþ÷àåòñÿ îáîðóäîâàíèå.
S÷òî êàæäûé ñîîòâåòñòâóþùå çàùèùåí ïðè çàæèãàíèè äóãè.
3. Ðàáî÷åå ìåñòî äîëæíî:
Sñîîòâåòñòâîâàòü âûïîëíÿåìîé ðàáîòå
Sáûòü ñâîáîäíûì îò ñêâîçíÿêîâ
4. Ñðåäñòâà èíäèâèäóàëüíîé çàùèòû
SÂñåãäà íîñèòå ðåêîìåíäóåìûå ñðåäñòâà èíäèâèäóàëüíîé çàùèòû, òàêèå êàê
çàùèòíûå î÷êè, òåðìîóñòîé÷èâóþ îäåæäó, ïåð÷àòêè.
SÍå ñëåäóåò íîñèòü øàðôû, áðàñëåòû, êîëüöà, èò.ï, êîòîðûå ìîãóò çàöåïèòüñÿ èëè
ïðèâåñòè ê îæîãàì.
5. Îáùèå ìåðû áåçîïàñíîñòè
SÓáåäèòåñü, ÷òî îáðàòíûé êàáåëü íàäåæíî çàêðåïëåí.
SÐàáîòû íà îáîðóäîâàíèè ñ âûñîêèì íàïðÿæåíèåì äîëæíû ïðîèçâîäèòüñÿ òîëüêî
êâàëèôèöèðîâàííûì ýëåêòðèêîì.
SÑîîòâåòñòâóþùèå ñðåäñòâà ïîæàðîòóøåíèÿ äîëæíû âñåãäà íàõîäèòüñÿ ïîáëèçîñòè
è áûòü ÿñíî çàìàðêèðîâàíû.
SÑìàçêà è äðóãèå ðàáîòû ïî îáñëóæèâàíèþ íå äîëæíû ïðîèçâîäèòüñÿ íà
ðàáîòàþùåì îáîðóäîâàíèè.
RU

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ÏÐÎ×ÒÈÒÅ È ÏÎÉÌÈÒÅ ÈÍÑÒÐÓÊÖÈÞ ÏÎ ÝÊÑÏËÓÀÒÀÖÈÈ ÏÅÐÅÄ ÒÅÌ, ÊÀÊ ÏÎÄÊËÞ×ÈÒÜ
ÎÁÎÐÓÄÎÂÀÍÈÅ È ÍÀ×ÀÒÜ ÐÀÁÎÒÓ
ÇÀÙÈÒÈÒÅ ÑÅÁß È ÎÊÐÓÆÀÞÙÈÕ !
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
ÄÓÃÎÂÀß ÑÂÀÐÊÀ È ÐÅÇÊÀ ÌÎÃÓÒ ÏÐÈ×ÈÍÈÒÜ ÂÐÅÄ ÂÀÌ È ÎÊÐÓÆÀÞÙÈÌ. ÏÐÈÌÈÒÅ
ÍÅÎÁÕÎÄÈÌÛÅ ÌÅÐÛ ÁÅÇÎÏÀÑÍÎÑÒÈ ÏÐÈ ÏÐÎÂÅÄÅÍÈÈ ÑÂÀÐÎ×ÍÛÕ ÐÀÁÎÒ.
ÎÇÍÀÊÎÌÜÒÅÑÜ Ñ ÒÅÕÍÈÊÎÉ ÁÅÇÎÏÀÑÍÎÑÒÈ, ÐÀÇÐÀÁÎÒÀÍÍÎÉ ÍÀ ÂÀjÅÌ ÏÐÅÄÏÐÈßÒÈÈ.
ÏÎÐÀÆÅÍÈÅ ÝËÅÊÒÐÈ×ÅÑÊÈÌ ÒÎÊÎÌ ÎÏÀÑÍÎ ÄËß ÆÈÇÍÈ !
SÓñòàíîâèòå è çàçåìëèòå ñâàðî÷íûé àïïàðàò â ñîîòâåòñòâèè ñ ïðèìåíÿåìûìè ñòàíäàðòàìè.
SÍå êàñàéòåñü îãîëåííûõ ýëåêòðè÷åñêèõ ÷àñòåé èëè ýëåêòðîäîâ ãîëûìè ðóêàìè, ìîêðûìè ïåð÷àòêàìè
èëèìîêðîéîäåæäîé.
SÈçîëèðóéòå ñåáÿ îò çåìëè è çàãîòîâêè.
SÎáåñïå÷üòå áåçîïàñíîñòü íà ñâîåì ðàáî÷åì ìåñòå.
ÑÂÀÐÎ×ÍÛÅ ÄÛÌÛ È ÀÝÐÎÇÎËÈ - ìîãóò áûòü îïàñíû äëÿ çäîðîâüÿ.
SÑòàðàéòåñü, ÷òîáû âàøà ãîëîâà íàõîäèëàñü âíå çîíû äûìà..
SÈñïîëüçóéòå âåíòèëÿöèþ è äûìîîòñîñû äëÿ óäàëåíèÿ äûìîâ è àýðîçîëåé èç çîíû äûõàíèÿ è
îêðóæàþùåãî ïðîñòðàíñòâà
ÈÇËÓ×ÅÍÈÅ ÄÓÃÈ - ìîæåò íàíåñòè âðåä ãëàçàì è êîæå.
SÇàùèùàéòå âàøè ãëàçà è êîæó. Èñïîëüçóéòå ìàñêó ñ ïðàâèëüíî ïîäîáðàííûì çàùèòíûìñòåêëîì è
ñïåöîäåæäó
SÇàùèùàéòå îêðóæàþùèõ ïîñðåäñòâîì ñòåíîê è çàíàâåñîê.
ÏÎÆÀÐÎÎÏÀÑÍÎÑÒÜ
SÈñêðû ïðè ñâàðêå ìîãóò ñòàòü ïðè÷èíîé ïîæàðà. Îáåñïå÷üòå îòñóòñòâèå ïîæàðîîïàñíûõ ìàòåðèàëîâ
â áëèçëåæàùåé çîíå.
ØÓÌ - Ïîâûøåííûé øóì ìîæåò ïîâðåäèòü ñëóõ
SÇàùèòèòå ñâîè óøè ñ ïîìîùüþ íàóøíèêîâ èëè áåðóøåé.
SÏðåäóïðåäèòå î ðèñêå îêðóæàþùèõ.
ÑÁÎÉ Â ÐÀÁÎÒÅ - Ïðè ñáîÿõ â ðàáîòå îáðàòèòåñü çà ïîìîùüþ ê ñïåöèàëèñòó.
2 ÂÂÅÄÅÍÈÅ
2.1 Îáùåå
A2 TFE1 - àâòîìàòè÷åñêèé ñâàðî÷íûé òðàêòîð ñ ÷åòûðüìÿ ïðèâîäíûìè
êîëåñàìè, ïðåäíàçíà÷åííûé äëÿ ñâàðêè ïîä ôëþñîì ñòûêîâûõ è óãëîâûõ
ñîåäèíåíèé.
A2 TGE1 - àâòîìàòè÷åñêèé ñâàðî÷íûé òðàêòîð ñ ÷åòûðüìÿ ïðèâîäíûìè
êîëåñàìè, ïðåäíàçíà÷åííûé äëÿ ñâàðêè ïëàâÿùåéñÿ ïðîâîëîêîé â çàùèòíûõ
ãàçàõ (ÌÈÃ/ÌÀÃ) ñòûêîâûõ è óãëîâûõ ñîåäèíåíèé.
Âñå äðóãèå ïðèìåíåíèÿ çàïðåùåíû.
Àâòîìàòè÷åñêèå ñâàðî÷íûå òðàêòîðû èñïîëüçóþòñÿ â êîìáèíàöèè ñ áëîêîì
óïðàâëåíèÿ ÝÑÀÁ - À2-À6 ÐÅÍ.
Íàïðÿæåíèå íà áëîê óïðàâëåíèÿ è ìîòîðû òðàêòîðà ïîäàåòñÿ ñî ñâàðî÷íûõ
èñòî÷íèêîâ ïèòàíèÿ ôèðìû ÝÑÀÁ - LAF è TAF.
Ñâàðî÷íûé òðàêòîð ïðîõîäèò ÷åðåç îòâåðñòèå ìèí. äèàìåòðîì 600 ìì, ïðè
ýòîì ñòîéêà è ïðåäîõðàíèòåëüíàÿ öåïü äîëæíû áûòü ñíÿòû.
Ïîëîæåíèå òîêîñúåìíîãî íàêîíå÷íèêà ðåãóëèðóåòñÿ êàê â ãîðèçîíòàëüíîé,
òàê è â âåðòèêàëüíîé ïëîñêîñòè ñ ïîìîùüþ êðåñòîâîãî ñóïïîðòà, óãîë
íàêëîíà óñòàíàâëèâàåòñÿ ïîâîðîòîì ìåõàíèçìà ïîäà÷è ïðîâîëîêè.
RU

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2.2 Òåõíè÷åñêèå äàííûå
A
2
M
u
l
t
i
t
r
a
c
A2 TFE1 A2 TGE1
A2 Multitrac Ïîä ôëþñîì Ïîä ôëþñîì
Íàïðÿæåíèå ïèòàíèÿ 42 Â, ïåðåì. 42 Â, ïåðåì.
Äîïóñòèìàÿ íàãðóçêà100 % 800 À, ïîñò. 600 À, ïîñò.
Äèàìåòð ïðîâ.:
ñïëîøíàÿ ïðîâîëîêà 1.6-4.0 ìì 0.8-1.6 ìì
ïîðîøêîâàÿ ïðîâîëîêà 1.6-4.0 ìì 1.2-2.4 ìì
ñäâîåííàÿ ïðîâîëîêà 2x1.2-2.5 ìì --
Ñêîðîñòü ïîäà÷è ïðîâ., ìàêñ. 9ì/ìèí 19 ì/ìèí
Òîðìîçíîé ìîìåíò 1.5 Í ì 1.5 Í ì
Ñêîðîñòü ïåðåìåùåíèÿ 0.1-2.0 ì/ìèí 0.1-2.0 ì/ìèí
Ìèí.ðàäèóñ ïðè ñâàðêå êðóãîâûõ øâîâ 1500 ìì 1500 ìì
Ìèí.äèàìåòð òðóáû ïðè ñâàðêå èçíóòðè 110 0 ì ì 110 0 ì ì
Ìàêñ. ìàññà êàòóøêè ñ ïðîâ. 30 êã 30 êã
Åìêîñòü áóíêåðà äëÿ ôëþñà (íå çàïîëíÿòü
íàãðåòûì ôëþñîì) 6ë --
Ìàññà (áåç ôëþñà è ïðîâîë.) 47 êã 43 êã
Ìàêñ. áîêîâîé íàêëîí 25_25_
Óðîâåíü øóìà 68 äÁ 83 äÁ
2.3 Ñïîñîáû ñâàðêè
Ñâàðêà ïîä ôëþñîì
Äëÿ ñâàðêè ïîä ôëþñîì òðàêòîð A2 Multitrac èñïîëüçóåòñÿ â èñïîëíåíèè A2
TFE1 UP, ñ òîêîñúåìíèêîì äèàìåòðîì 20 ìì, äîïóñêàþùèì íàãðóçêó äî 800 À
(ïðè ÏÂ 100%) èëè äî 1000 À (ïðè ÏÂ 60%).
Íà ñâàðî÷íóþ ãîëîâêó ìîãóò óñòàíàâëèâàòüñÿ ïîäàþùèå ðîëèêè äëÿ ñâàðêè
îäèíàðíîé èëè ñäâîåííîé (ñâàðêà ”ðàñùåïëåííîé äóãîé) ïðîâîëîêîé. Ïðè
ñâàðêå ïîðîøêîâîé ïðîâîëîêîé èñïîëüçóþòñÿ ñïåöèàëüíûå ðîëèêè ñ
íàêàòêîé, ãàðàíòèðóþùèå ðàâíîìåðíóþ ïîäà÷ó áåç ñìÿòèÿ ïðîâîëîêè.
Ñâàðêà â çàùèòíûõ ãàçàõ (ÌIG/MAG)
Äëÿ ñâàðêè â çàùèòíûõ ãàçàõ òðàêòîð A2 Multitrac èñïîëüçóåòñÿ â èñïîëíåíèè
A2 TGE1, èìåþùèé ìàêñèìàëüíóþ äîïóñòèìóþ íàãðóçêó 600 A. Ñâàðî÷íàÿ
ãîëîâêà îõëàæäàåòñÿ âîäîé, ïîäàâàåìîé ïî øëàíãàì ñ áëîêà îõëàæäåíèÿ.
Èíñòðóêöèè ïî ïîäñîåäèíåíèþ êàáåëåé ïðè ñâàðêå ïîä ôëþñîì èëè â
çàùèòíûõ ãàçàõ ïîêàçàíû íà äèàãðàììàõ íà ñòð 8 è 9.
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2.4 Îáîðóäîâàíèå
 êîìïëåêòíóþ ñâàðî÷íóþ ãîëîâêó âõîäÿò äâèãàòåëü ìåõàíèçìà ïîäà÷è
ïðîâîëîêè è êîíòàêòíîå îáîðóäîâàíèå, îáåñïå÷èâàþùåå ïîäâîä òîêà ê
ïðîâîëîêå.
Êîíòàêòíîå îáîðóäîâàíèå ïîñòàâëÿåòñÿ â èñïîëíåíèÿõ:
SA2 TF - äëÿ ñâàðêè ïîä ôëþñîì.
SA2 TG - äëÿ ñâàðêè â çàùèòíûõ ãàçàõ.
Îñíîâíûå êîìïîíåíòû A2 TFE1
1Ïðîâîëîêîïðàâèëüíîå ó-âî
2Êîíòàêòíîå îáîðóäîâàíèå
ñîñòîÿùåå èç êîíòàêòíîãî
íàêîíå÷íèêà,
êîíòàêòíîé òðóáêè è
ôëþñîâîé òðóáêè.
3Ïîâîðîòíîå óñòðîéñòâî
4Ñóïïîðò(ñ ðó÷íûì
óïðàâëåíèåì)
5Ýëåêòðîäâèãàòåëü
6Êàññåòà
7Ôëþñîâûé áóíêåð (ìîæåò
êîìïëåêòîâàòüñÿ öèêëîíîì)
8-
9Òåëåæêà
10 Ñòîéêà
11 Ðóêîÿòêà îòêëþ÷åíèÿ ïðèâîäà
Îñíîâíûå êîìïîíåíòû A2 TGE1
1Ïðîâîëîêîïðàâèëüíîå ó-âî
2Êîíòàêòíîå îáîðóäîâàíèå
ñîñòîÿùåå èç êîíòàêòíîé òðóáêè,
ñîïëà è âîäÿíûõ øëàíãîâ
3Ïîâîðîòíîå óñòðîéñòâî
4Ñóïïîðò(ñ ðó÷íûì óïðàâëåíèåì)
5Ýëåêòðîäâèãàòåëü
6Êàññåòà
7-
8Íàïðàâëÿþùàÿ
ïðîâîëîêè
9Òåëåæêà
10 Ñòîéêà
11 Ðóêîÿòêà îòêëþ÷åíèÿ
ïðèâîäà
RU

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3ÓÑÒÀÍÎÂÊÀ
3.1 Îáùåå
Ââîä â ýêñïëóàòàöèþ äîëæåí ïðîèçâîäèòüñÿ êâàëèôèöèðîâàííûì
ñïåöèàëèñòîì.
ÏÐÅÄÓÏÐÅÆÄÅÍÈÅ !
Âðàùàþùèåñÿ ÷àñòè ìîãóò ïðè÷èíèòü óâå÷üå, áóäüòå
îñîáåííî îñòîðîæíû.
3.2 Ïîäêëþ÷åíèå
Áëîê óïðàâëåíèÿ À2-À6 ÐÅÍ ïîäêëþ÷åí ê òðàêòîðó íà çàâîäå.
Äîïîëíèòåëüíóþ èíôîðìàöèþ âû íàéäåòå â èíñòðóêöèè ê áëîêó óïðàâëåíèÿ
À2-À6 ÐÅÍ.
Ïîäêëþ÷èòå òðàêòîð À2 Multitrac êàê ïîêàçàíî íà ÷åðòåæå
ÑÂÀÐÊÀ ÏÎÄ ÔËÞÑÎÌ
SÏîäñîåäèíèòå êàáåëü óïðàâëåíèÿ (7) ê èñòî÷íèêó ïèòàíèÿ (8) è ê áëîêó
óïðàâëåíèÿ A2-A6 PEH (2).
SÏîäñîåäèíèòå îáðàòíûé êàáåëü(11) ê èñòî÷íèêó ïèòàíèÿ(8) è ê çàãîòîâêå
(9).
SÏîäñîåäèíèòå ñâàðî÷íûé êàáåëü(10) ê èñòî÷íèêó ïèòàíèÿ(8) è ê
ñâàðî÷íîìó òðàêòîðó (1).
SÏîäñîåäèíèòå êàáåëü îáðàòíîé ñâÿçè(12) ê èñòî÷íèêó ïèòàíèÿ(8) è ê
çàãîòîâêå(9).
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ÑÂÀÐÊÀ Â ÇÀÙÈÒÍÛÕ ÃÀÇÀÕ
SÏîäñîåäèíèòå êàáåëü óïðàâëåíèÿ(7) ê èñòî÷íèêó ïèòàíèÿ(8) è ê áëîêó
óïðàâëåíèÿ A2-A6 PEH(2).
SÏîäñîåäèíèòå îáðàòíûé êàáåëü(11) ê èñòî÷íèêó ïèòàíèÿ(8) è ê çàãîòîâêå(9).
SÏîäñîåäèíèòå ñâàðî÷íûé êàáåëü(10) ê èñòî÷íèêó ïèòàíèÿ(8) è ê
ñâàðî÷íîìó òðàêòîðó(1).
SÏîäñîåäèíèòå ãàçîâûé øëàíã(5) ê ðåäóêòîðó (6) è ê ãàçîâîìó íèïïåëþ (13)
íà ñâàðî÷íîì òðàêòîðå.
SÏîäñîåäèíèòå øëàíãè îõëàæäàþùåé æèäêîñòè(3) ê áëîêó îõëàæäåíèÿ (4)
è ê ñâàðî÷íîìó òðàêòîðó(1).
SÏîäñîåäèíèòå êàáåëü îáðàòíîé ñâÿçè(12) ê èñòî÷íèêó ïèòàíèÿ(8) è ê
çàãîòîâêå(9).
4ÐÀÁÎÒÀ
4.1 Îáùåå
Îáùèå ìåðû ïðåäîñòîðîæíîñòè ïðè ðàáîòå ñ îáîðóäîâàíèåì îïèñàíû
íà ñòð. 4. Ïðî÷òèòå èõ ïåðåä òåì, êàê íà÷àòü ðàáîòó!
SÄëÿ ïîëó÷åíèÿ êà÷åñòâåííîãî øâà íåîáõîäèìà òùàòåëüíàÿ ïîäãîòîâêà
ïîâåðõíîñòåé ñâàðèâàåìûõ äåòàëåé.
ÂÍÈÌÀÍÈÅ! Çàçîð â ñîåäèíåíèè äîëæåí áûòü îäèíàêîâûì ïî âñåé äëèíå
øâà.
SÄëÿ ñíèæåíèÿ ðèñêà îáðàçîâàíèÿ òðåùèí øèðèíà øâà äîëæíà áûòü
áîëüøå ãëóáèíû ïðîïëàâëåíèÿ.
SÂñåãäà ïðîâîäèòå ïðîáíóþ ñâàðêó íà îáðàçöàõ ñ òàêîé æå ðàçäåëêîé è
òîëùèíîé ëèñòà êàê è ñâàðèâàåìûõ äåòàëåé.
SÐåãóëèðîâêà ñâàðî÷íûõ ïàðàìåòðîâ è óïðàâëåíèå ñâàðî÷íûì òðàêòîðîì è
èñòî÷íèêîì ïèòàíèÿ îïèñàíî â èíñòðóêöèè ïî ýêñïëóàòàöèè áëîêà
óïðàâëåíèÿ À2-À6 ÐÅÍ.
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4.2 Íà÷àëî ðàáîòû
Âûáåðèòå òèï ïðîâîëîêè è ôëþñà èëè çàùèòíîãî ãàçà òàê, ÷òîáû õèì.ñîñòàâ
íàïëàâëåííîãî ìåòàëëà êàê ìîæíî áëèæå ñîîòâåòñòâîâàë õèì.ñîñòàâó
îñíîâíîãî ìåòàëëà. Ïîäáåðèòå äèàìåòð ïðîâîëîêè è ïàðàìåòðû ñâàðêè â
ñîîòâåòñòâèè ñ ðåêîìåíäàöèÿìè ïîñòàâùèêà ñâàðî÷íûõ ìàòåðèàëîâ.
Çàãðóçêà ñâàðî÷íîé ïðîâîëîêè
SÑíèìèòå êàññåòó (1) ñ òîðìîçíîé ñòóïèöû (2)
è ñíèìèòå ñ êàññåòû áîêîâóþ ïëàñòèíó (3).
SÓñòàíîâèòå êîðçèíó ñ ïðîâîëîêîé íà êàññåòó(1).
SÑðåæüòå îáâÿçûâàþùóþ ïðîâîëîêó
SÓñòàíîâèòå íà ìåñòî áîêîâóþ ïëàñòèíó (3).
SÓñòàíîâèòå êàññåòó(1) íà òîðìîçíóþ ñòóïèöó(2).
Óáåäèòåñü, ÷òî äåðæàòåëü (4) íàõîäèòñÿ â
ïðàâèëüíîì ïîëîæåíèè.
ÂÍÈÌÀÍÈÅ! Ìàêñèìàëüíûé óãîë íàêëîíà êàññåòû ñ
ïðâîëîêîðé 25°.
Ïðè áîëüøèõ óãëàõ, èçíîñ òîðìîçíîé ìóôòû ïðèâåäåò ê
ñîñêàëüçûâàíèþ êàññåòû.
Äëÿ ïðåäîòâðàùåíèÿ ñîñêàëüçûâàíèÿ êàòóøêè ñ
ïðîâîëîêîé ñî âòóëêè çàôèêñèðóéòå åå ïîâîðîòîì
êðàñíîé êíîïêè êàê ïîêàçàíî íà ðèñóíêå ðÿäîì ñî
âòóëêîé.
ÂÀÆÍÎ!
Ïîä ôëþñîì ÌIG/MAG
SÏðîâåðüòå, ÷òî ïîäàþùèé ðîëèê (1) è êîíòàêòíûå ãóáêè èëè íàêîíå÷íèê (3)
ñîîòâåòñòâóþò âûáðàííîìó äèàìåòðó ñâàðî÷íîé ïðîâîëîêè.
SÏðîòÿíèòå ïðîâîëîêó ÷åðåç ïðàâèëüíîå óñòðîéñòâî (2).Äëÿ ïðîâîëîê
äèàìåòðîìñâûøå2ìì-âûïðÿìèòå0,5ìïðîâîëîêèèïîäàéòååå
âðó÷íóþ âíèç ÷åðåç ïðàâèëüíîå óñòðîéñòâî.
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SÓñòàíîâèòå êîíåö ïðîâîëîêè â êàíàâêó ïîäàþùåãî ðîëèêà (1).
SÎòðåãóëèðóéòå äàâëåíèå ïîäàþùåãî ðîëèêà ðóêîÿòêîé (7). Âíèìàíèå! Íå
ïåðåòÿãèâàéòå áîëåå òîãî, ÷åì òðåáóåòñÿ äëÿ îáåñïå÷åíèÿ ðàâíîìåðíîé
ïîäà÷è.
SÏîäàéòå ïðîâîëîêó íà 30 ìì, íàæàâ íà áëîêå óïðàâëåíèÿ A2-A6 PÅÍ.
SÂûïðàâèòå ïðîâîëîêó ìàõîâèêîì (6).
Äëÿ ïðîâîëîê ìàëûõ äèàìåòðîâ (êàê äëÿ îäèíàðíûõ, òàê è äëÿ ñäâîåííûõ)
èñïîëüçóåòñÿ ñïåöèàëüíîå ïðàâèëüíîå óñòðîéñòâî (4).
Êîãäà ïðàâèëüíîå óñòðîéñòâî ïðàâèëüíî îòðåãóëèðîâàíî, ïðîâîëîêà
âûõîäèò ïðÿìîé èç êîíòàêòíîãî íàêîíå÷íèêà.
Âñåãäà èñïîëüçóéòå íàïðàâëÿþùóþ òðóáêó (5) äëÿ îáåñïå÷åíèÿ
ðàâíîìåðíîé ïîäà÷è ïðîâîëîêè ìàëûõ äèàìåòðîâ (1.6 - 2.5 ìì).
Ïðè ñâàðêå â çàùèòíûõ ãàçàõ ïðîâîëîêîé äèàìåòðîì < 1.6 ìì,
èñïîëüçóéòå íàïðàâëÿþùóþ ñïèðàëü, êîòîðàÿ âñòàâëÿåòñÿ â
íàïðàâëÿþùóþ òðóáêó(5).
Çàìåíà ïîäàþùèõ ðîëèêîâ
SÎäèíàðíàÿ ïðîâîëîêà
SÎòêðóòèòå ìàõîâèêè (3) è (4).
SÎòêðóòèòå êîëåñèêî (2).
SÑìåíèòå ïîäàþùèé ðîëèê (1). Äèàìåòð ïðîâîëîêè
ïðîìàðêèðîâàí íà ðîëèêå
SÑäâîåííàÿ ïðîâîëîêà (ðàñùåïëåííàÿ äóãà)
SÑìåíèòå ïîäàþùèé ðîëèê (1) ñ äâîéíîé êàíàâêîé òåì æå
ñïîñîáîì êàê è äëÿ îäèíàðíîé ïðîâîëîêè.
SÂÍÈÌÀÍÈÅ! Òàêæå ñëåäóåò çàìåíèòü îáû÷íûé ïðèæèìíîé ðîëèê (5)
íà ñïåöèàëüíûé ñôåðè÷åñêèé äëÿ ñäâîåííîé ïðîâîëîêè.
SÓñòàíîâèòå ïðèæèìíîé ðîëèê íà ñïåöèàëüíûé óêîðî÷åííûé âàë
(Àðòèêóë ¹ 0146 253 001).
SÏîðîøêîâàÿ ïðîâîëîêà (ðîëèêè ñ íàêàòêîé)
S ýòîì ñëó÷àå ïàðíî ìåíÿþòñÿ ïîäàþùèé (1) è ïðèæèìíîé ðîëèêè (5)
ñîîòâåòñòâóþùèå äèàìåòðó ïðîâîëîêè.
ÂÍÈÌÀÍÈÅ! Óñòàíîâèòå ïðèæèìíîé ðîëèê íà ñïåöèàëüíûé
óêîðî÷åííûé âàë (Àðòèêóë ¹ 0212 901 101).
SÇàêðóòèòå ïðèæèìíîé âèíò (4) ñ íåáîëüøèì óñèëèåì, ÷òîáû
ïðîâîëîêà íå ñìèíàëàñü.
Êîíòàêòíîå îáîðóäîâàíèå äëÿ ñâàðêè ïîä ôëþñîì
SÎäèíàðíàÿ ïðîâîëîêà 3.0-4.0 ìì
Èñïîëüçóéòå ïðàâèëüíîå óñòðîéñòâî (3), êîíòàêòíóþ
òðóáêó D20(1) ñ êîíòàêòíûì íàêîíå÷íèêîì (2) (ðåçüáà
M12).
SÇàòÿíèòå êëþ÷îì êîíòàêòíûé íàêîíå÷íèê (2) äëÿ
îáåñïå÷åíèÿ õîðîøåãî êîíòàêòà.
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SÎäèíàðíàÿ ïðîâîëîêà 1.6 - 2.5 ìì
Èñïîëüçóéòå ïðàâèëüíîå óñòðîéñòâî (3), êîíòàêòíóþ
òðóáêó D20(1) ñ êîíòàêòíûì íàêîíå÷íèêîì (2) (ðåçüáà
M12) è äîïîëíèòåëüíîå ïðàâèëüíîå óñòðîéñòâî äëÿ
òîíêîé ïðîâîëîêè(4) ñ íàïðàâëÿþùåé òðóáêîé(6).
SÓñòàíîâèòå çàæèì (7) ñ íàïðàâëÿþùåé òðóáêîé(6) â
îòâåðñòèå Ì12 íà ïðàâèëüíîì óñòðîéñòâå(3).
Íàïðàâëÿþùàÿ òðóáêà(6) äîëæíà îïèðàòüñÿ íà
êîíòàêòíûé íàêîíå÷íèê (2).
SÏðè íåîáõîäèìîñòè îáðåæüòå íàïðàâëÿþùóþ
òðóáêó(6) òàê, ÷òîáû ñâîáîäíî âðàùàëñÿ ïîäàþùèé
ðîëèê(5).
SÓñòàíîâèòå ïðàâèëüíîå óñòðîéñòâî äëÿ òîíêîé
ïðîâîëîêè (4) íà âåðõíåé ÷àñòè çàæèìà îñíîâíîãî
ïðàâèëüíîãî óñòðîéñòâà (3).
SÑäâîåííàÿïðîâîëîêà2x1.2-2.0ìì
Èñïîëüçóéòå ïðàâèëüíîå óñòðîéñòâî(3), êîíòàêòíóþ
òðóáêó D35(1) ñ àäàïòåðîì(9), 2 êîíòàêòíûõ
íàêîíå÷íèêà(2) (ðåçüáà M6) è äîïîëíèòåëüíîå
ïðàâèëüíîå óñòðîéñòâî äëÿ òîíêîé ïðîâîëîêè(4) ñ äâóìÿ
íàïðàâëÿþùèìè òðóáêàìè(6). Äëÿ ïðîâîëîê äèàìåòðîì
< 1.6 ìì â êàæäóþ íàïðàâëÿþùóþ òðóáêó âñòàâëÿåòñÿ
íàïðàâëÿþùàÿ ñïèðàëü.
SÇàêðåïèòå àäàïòåð(9) äëÿ êîíòàêòíûõ íàêîíå÷íèêîâ(2)
áîëòàìè M5 íà íåïîäâèæíîé ïîëîâèíå êîíòàêòíîé
òðóáêè(1).
SÓñòàíîâèòå çàæèì (7) ñ íàïðàâëÿþùåé òðóáêîé(6) â
îòâåðñòèå Ì12 íà ïðàâèëüíîì óñòðîéñòâå(3).
Íàïðàâëÿþùàÿ òðóáêà äîëæíà îïèðàòüñÿ íà
àäàïòåð(9) äëÿ êîíòàêòíûõ íàêîíå÷íèêîâ(2).
SÇàòÿíèòå êëþ÷îì êîíòàêòíûé íàêîíå÷íèê (2) äëÿ
îáåñïå÷åíèÿ õîðîøåãî êîíòàêòà.
SÏðè íåîáõîäèìîñòè îáðåæüòå íàïðàâëÿþùóþ òðóáêó(6) òàê, ÷òîáû
ñâîáîäíî âðàùàëñÿ ïîäàþùèé ðîëèê(5).
SÏðèíàäëåæíîñòè äëÿ ñâàðêè ñäâîåííîé ïðîâîëîêîé
ïîñòàâëÿþòñÿ äîïîëíèòåëüíî.Ðàñïîëîæåíèå ïðîâîëîê:
SÏîâîðîòîì êîíòàêòíîé òðóáêè ðàñïîëîæèòå ïðîâîëîêè
îòíîñèòåëüíî øâà òàê, ÷òîáû îáåñïå÷èòü ìàêñèìàëüíî âûñîêîå
êà÷åñòâî ñâàðêè. Ïðîâîëîêè ìîãóò ðàñïîëàãàòüñÿ êàê îäíà çà
äðóãîé âäîëü øâà, òàê è ïîä óãëîì âïëîòü äî 90˚,ò.å.êàæäàÿ
ïðîâîëîêà íà ñâîåé ñòîðîíå ñîåäèíåíèÿ.
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Êîíòàêòíîå îáîðóäîâàíèå äëÿ ñâàðêè MIG/MAG
SÎäèíàðíàÿ ïðîâîëîêà 1.6 - 2.5 ìì (D35)
Èñïîëüçóéòå ïðàâèëüíîå óñòðîéñòâî (3),
êîíòàêòíóþ òðóáêó D35(1) ñ êîíòàêòíûì
íàêîíå÷íèêîì (2) (ðåçüáà M10).
SÇàòÿíèòå êëþ÷îì êîíòàêòíûé íàêîíå÷íèê (2) äëÿ
îáåñïå÷åíèÿ õîðîøåãî êîíòàêòà.
SÓñòàíîâèòå çàæèì (7) ñ íàïðàâëÿþùåé òðóáêîé(6) â
îòâåðñòèå Ì12 íà ïðàâèëüíîì óñòðîéñòâå(3).
Íàïðàâëÿþùàÿ òðóáêà(6) äîëæíà îïèðàòüñÿ íà
êîíòàêòíûé íàêîíå÷íèê (2).
SÏðè íåîáõîäèìîñòè îáðåæüòå íàïðàâëÿþùóþ
òðóáêó(6) òàê, ÷òîáû ñâîáîäíî âðàùàëñÿ ïîäàþùèé
ðîëèê(5).
SÎäèíàðíàÿ ïðîâîëîêà äèàìåòðîì< 1.6 ìì(D35)
Èñïîëüçóéòå ïðàâèëüíîå óñòðîéñòâî (3), êîíòàêòíóþ
òðóáêó D35(1) ñ êîíòàêòíûì íàêîíå÷íèêîì (2) (ðåçüáà
M10), äîïîëíèòåëüíîå ïðàâèëüíîå óñòðîéñòâî äëÿ
òîíêîé ïðîâîëîêè(4) ñ íàïðàâëÿþùåé òðóáêîé(6) è
íàïðàâëÿþùåé ñïèðàëüþ, êîòîðàÿ âñòàâëÿåòñÿ â
íàïðàâëÿþùóþ òðóáêó(6).
SÓñòàíîâèòå çàæèì (7) ñ íàïðàâëÿþùåé òðóáêîé(6) â
îòâåðñòèå Ì12 íà ïðàâèëüíîì óñòðîéñòâå(3).
Íàïðàâëÿþùàÿ òðóáêà(6) äîëæíà îïèðàòüñÿ íà
êîíòàêòíûé íàêîíå÷íèê (2).
SÏðè íåîáõîäèìîñòè îáðåæüòå íàïðàâëÿþùóþ
òðóáêó(6) òàê, ÷òîáû ñâîáîäíî âðàùàëñÿ ïîäàþùèé
ðîëèê(5).
SÓñòàíîâèòå ïðàâèëüíîå óñòðîéñòâî äëÿ òîíêîé
ïðîâîëîêè (4) íà âåðõíåé ÷àñòè çàæèìà îñíîâíîãî
ïðàâèëüíîãî óñòðîéñòâà (3).
SÏîäñîåäèíèòå øëàíãè îõëàæäàþùåé æèäêîñòè è ãàçà.
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4.3 Çàñûïêà ôëþñà
SÇàêðîéòå êëàïàí ïîäà÷è ôëþñà íà áóíêåðå.
SÅñëè óñòàíîâëåíî óñòðîéñòâî ðåöèðêóëÿöèè ôëþñà - ñíèìèòå öèêëîí.
SÇàñûïüòå ôëþñ. ÂÍÈÌÀÍÈÅ! Ôëþñ äîëæåí áûòü ñóõèì. Ïî âîçìîæíîñòè
íå èñïîëüçóéòå àãëîìåðèðîâàííûé ôëþñ ïðè ñâàðêå íà îòêðûòîì âîçäóõå
èëèïðèâûñîêîéâëàæíîñòè.
SÐàñïîëîæèòåôëþñîâóþòðóáêóòàê,÷òîáûîíàíåáûëàïåðåæàòà.
SÐàñïîëîæèòå ôëþñîâîå ñîïëî íàä øâîì òàê, ÷òîáû ïîäàâàëîñü
íåîáõîäèìîå êîëè÷åñòâî ôëþñà.
Ôëþñ äîëæåí õîðîøî óêðûâàòü øîâ, ÷òîáû äóãà íå ïðîáèâàëàñü ñêâîçü
íåãî.
4.4 Ïåðåìåùåíèå òðàêòîðà
Ýòî ïðîùå ñäåëàòü, ïåðåêëþ÷èâ êîëåñà íà
õîëîñòîé õîä, äëÿ ÷åãî
íàäî ïîâåðíóòü ìàõîâèê A ïðîòèâ ÷àñîâîé ñòðåëêè.
4.5 Ïåðåîáîðóäîâàíèå àâòîìàòà A2 TFE1 (äëÿ ñâàðêè ïîä
ôëþñîì) íà ñâàðêó â çàùèòíûõ ãàçàõ
Ïðîèçâîäèòå ñáîðêó â ñîîòâåòñòâèè ñ èíñòðóêöèåé, ïîñòàâëÿåìîé âìåñòå ñ
êîìïëåêòîì äåòàëåé äëÿ ïåðåîñíàùåíèÿ òðàêòîðà (êîìïëåêò çàêàçûâàåòñÿ
äîïîëíèòåëüíî).
4.6 Ïåðåîáîðóäîâàíèå àâòîìàòà A2 TFE1 (äëÿ ñâàðêè ïîä
ôëþñîì) íà ñâàðêó ñäâîåííîé ïðîâîëîêîé
Ïðîèçâîäèòå ñáîðêó â ñîîòâåòñòâèè ñ èíñòðóêöèåé, ïîñòàâëÿåìîé âìåñòå ñ
êîìïëåêòîì äåòàëåé äëÿ ïåðåîñíàùåíèÿ òðàêòîðà (êîìïëåêò çàêàçûâàåòñÿ
äîïîëíèòåëüíî).
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aza5dp08
dha4d1ra -- 1 5 --
5 ÎÁÑËÓÆÈÂÀÍÈÅ
5.1 Îáùåå
Âíèìàíèå:
Ïîñòàâùèê ñíèìàåò ñ ñåáÿ âñå ãàðàíòèéíûå îáÿçàòåëüñòâà, åñëè
ïîòðåáèòåëü ïîïûòàåòñÿ ñàìîñòîÿòåëüíî îòðåìîíòèðîâàòü îáîðóäîâàíèå â
òå÷åíèå ãàðàíòèé-íîãî ïåðèîäà.
Âíèìàíèå! Ïåðåä òåì, êàê ïðîèçâîäèòü ðàáîòû ïî îáñëóæèâàíèþ, óáåäèòåñü.
÷òî àïïàðàò îòêëþ÷åí îò ïèòàþùåé ñåòè.
Ðàáîòû ïî îáñëóæèâàíèþ áëîêà óïðàâëåíèÿ A2-A6 PEH îïèñàíû â èíñòðóêöèè ïî
ýêñïëóàòàöèè áëîêà.
5.2 Åæåäíåâíî
SÎ÷èùàòü îò ôëþñà è ãðÿçè ïîäâèæíûå ÷àñòè àâòîìàòà.
SÏðîâåðÿòü ïîäâîä òîêà è êîíòàêòíûé íàêîíå÷íèê.
SÏðîâåðÿòü çàòÿæêó áîëòîâûõ ñîåäèíåíèé, èñïðàâíîñòü è èçíîñ
íàïðàâëÿþùèõ ðîëèêîâ è êîëåñ.
SÏðîâåðÿòü òîðìîçíîé ìîìåíò ñòóïèöû êàññåòû. Îí íå äîëæåí áûòü
ñëèøêîì ìàë, òàê ÷òî êàññåòà ïðîäîëæàåò âðàùàòüñÿ ïîñëå âûêëþ÷åíèÿ
ïîäà÷è ïðîâîëîêè, è íå ñëèøêîì âåëèê, òàê ÷òî ïðîñêàëüçûâàþò
ïîäàþùèå ðîëèêè. Íàïðèìåð, òîðìîçíîé ìîìåíò äëÿ êàññåòû ñ 30 êã
ïðîâîëîêè äîëæåí áûòü 1,5 Íì.
Ðåãóëèðîâêà òîðìîçíîãî ìîìåíòà:
SÓñòàíîâèòå ôèêñàòîð (006)
â çàïîðíîå ïîëîæåíèå.
SÂñòàâüòå îòâåðòêó â ïðóæèíû
òîðìîçíîé ñòóïèöû.
SÏîâîðîò ïðóæèí(002) ïî ÷àñîâîé
ñòðåëêå ñíèæàåò òîðìîçíîé ìîìåíò, à ïðîòèâ ÷àñîâîé -
óâåëè÷èâàåò. Âíèìàíèå! Ïîâîðà÷èâàéòå ïðóæèíû íà
îäèíàêîâûé óãîë.
5.3 Ïåðèîäè÷åñêè
SÏðîâåðÿòü ïðèâîäíûå ðîëèêè è êîíòàêòíûé íàêîíå÷íèê.
SÇàìåíÿòü èçíîøåííûå èëè ïîâðåæäåííûå äåòàëè (ñì. ñïèñîê
áûñòðîèçíàøèâàþùèõñÿ ÷àñòåé íà ñòð.NO TAG).
SÏðîâåðÿòü ñóïïîðòû, ñìàçûâàòü èõ ïðè óõóäøåíèè ïîäâèæíîñòè.
SÑìàçûâàòü öåïü.
SÍàòÿæåíèå öåïè òåëåæêè ìåæäó ïåðåäíåé è çàäíåé îñÿìè.
SÄåìîíòèðîâàòü êîëåñà è êðûøêè. Îòêðóòèòü áîëòû êðåïëåíèÿ
ôëàíöåâ.
SÍàòÿíóòü öåïü, ñìåñòèâ çàäíþþ îñü ïàðàëëåëüíî ïåðåäíåé.
SÑáîðêà â îáðàòíîé ïîñëåäîâàòåëüíîñòè.
SÍàòÿæåíèå öåïè òåëåæêè ìåæäó ïåðåäíåé îñüþ è ìîòîð-ðåäóêòîðîì.
SÍàòÿíóòü öåïü, ñìåùàÿ ìîòîð ñ ðåäóêòîðîì..
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dha4d1ra -- 1 6 --
6 ÓÑÒÐÀÍÅÍÈÅ ÍÅÈÑÏÐÀÂÍÎÑÒÅÉ
Îáîðóäîâà
íèå
SÈíñòðóêöèÿ ïî ýêñïëóàòàöèè áëîêà óïðàâëåíèÿ A2-A6 PEH.
Ïðîâåðèòü S÷òî àïïàðàò ïîäêëþ÷åí ê ïðàâèëüíîìó íàïðÿæåíèþ ñåòè
S÷òî âñå òðè ôàçû èìåþò ïðàâèëüíîå íàïðÿæåíèå
(ïîñëåäîâàòåëüíîñòü ôàç íå èìååò çíà÷åíèÿ)
S÷òîíåïîâðåæäåíûñâàðî÷íûéèîáðàòíûéêàáåëè
S÷òî óñòàíîâëåí ïðàâèëüíûé ðåæèì ñâàðêè
S÷òî àïïàðàò îòêëþ÷åí îò ñåòè, äî òîãî, êàê ïðîâîäèòü
ðàáîòû ïî ðåìîíòó
ÂÎÇÌÎÆÍÛÅ ÍÅÈÑÏÐÀÂÍÎÑÒÈ
1. Ïðèçíàê Áîëüøèå êîëåáàíèÿ ïîêàçàíèé ñâàðî÷íîãî òîêà è
íàïðÿæåíèÿ
Ïðè÷èíà 1.1 Êîíòàêòíûå ãóáêè èëè íàêîíå÷íèê èçíîøåíû èëè íå
ñîîòâåòñòâóþò äèàìåòðó ïðîâîëîêè.
Äåéñòâèÿ Çàìåíèòü ãóáêè èëè íàêîíå÷íèê
Ïðè÷èíà 1.2 Íåïðàâèëüíîå ïðèæèìíîå óñèëèå íà ïîäàþùèé ðîëèê
Äåéñòâèÿ Îòðåãóëèðîâàòü ïðèæèìíîå óñèëèå.
2. Ïðèçíàê Íåðàâíîìåðíàÿ ïîäà÷à ïðîâîëîêè
Ïðè÷èíà 2.1 Íåïðàâèëüíîå ïðèæèìíîå óñèëèå íà ïîäàþùèé ðîëèê
Äåéñòâèÿ Îòðåãóëèðîâàòü ïðèæèìíîå óñèëèå.
Ïðè÷èíà 2.2 Ïîäàþùèå ðîëèêè íå ñîîòâåòñòâóþò äèàìåòðó ïðîâîëîêè
Äåéñòâèÿ Çàìåíèòü ïîäàþùèå ðîëèêè
Ïðè÷èíà 2.3 Èçíîøåíû êàíàâêè ïîäàþùèõ ðîëèêîâ
Äåéñòâèÿ Çàìåíèòü ïîäàþùèå ðîëèêè.
3. Ïðèçíàê Ïåðåãðåâ ñâàðî÷íûõ êàáåëåé
Ïðè÷èíà 3.1 Ïëîõîé ýëåêòðè÷åñêèé êîíòàêò
Äåéñòâèÿ Çà÷èñòèòü è çàòÿíóòü âñå ýëåêòðè÷åñêèå ñîåäèíåíèÿ
Ïðè÷èíà 3.2 Ñå÷åíèå ñâàðî÷íûõ êàáåëåé ñëèøêîì ìàëî.
Äåéñòâèÿ Èñïîëüçóéòå êàáåëè ñ áóëüøèì ñå÷åíèåì èëè íåñêîëüêî
êàáåëåé â ïàðàëëåëü.
7 ÇÀÊÀÇ ÇÀÏÀÑÍÛÕ ×ÀÑÒÅÉ
Çàïàñíûå ÷àñòè âû ìîæåòå çàêàçàòü â áëèæàéøåì ïðåäñòàâèòåëüñòâå ESAB,
ñì.ïîñëåäíþþ ñòðàíèöó îáëîæêè. Ïðè çàêàçå çàïàñíûõ ÷àñòåé, ïîæàëóéñòà,
óêàçûâàéòå ìîäåëü àïïàðàòà, ñåðèéíûé íîìåð, íàçâàíèå è íîìåð àðòèêóëà
çàïàñíîé ÷àñòè, êîòðûé óêàçàí â ñïèñêå íà ñòð. 33. Ýòî óïðîñòèò îáðàáîòêó
çàêàçà è îáåñïå÷èò ïîëó÷åíèå âàìè íåîáõîäèìîé äåòàëè.
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ENGLISH
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TOCe
1SAFETY 18...........................................................
2 INTRODUCTION 19...................................................
2.1 General 19..................................................................
2.2 Technical data 20............................................................
2.3 Welding method 20...........................................................
2.4 Equipment 21................................................................
3 INSTALLATION 22....................................................
3.1 General 22..................................................................
3.2 Connections 22..............................................................
4 OPERATION 23.......................................................
4.1 General 23..................................................................
4.2 Starting work 23..............................................................
4.3 Refilling with flux powder (submerged--arc welding) 27............................
4.4 Moving the automatic welding machine 27.......................................
4.5 Conversion of A2 TFE1 (Submerged--arc) to MIG/MAG welding 27.................
4.6 Conversion of A2 TFE1 (submerged--arc welding) to TWIN--ARC (twin--wire) 27......
5 MAINTENANCE 28....................................................
5.1 General 28..................................................................
5.2 Daily 28.....................................................................
5.3 Periodic 28..................................................................
6 TROUBLESHOOTING 29..............................................
7 ORDERING OF SPARE PARTS 29......................................
WEAR COMPONENTS 30.................................................
SPARE PARTS LIST 33...................................................

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1SAFETY
Users of ESAB automatic welding machines have ultimate responsibility for ensuring that anyone who
works on or near the equipment observes all the relevant safety precautions.
The following recommendations should be observed in addition to the standard regulations that apply
to the work place.
All work must be carried out according to the specified instructions by personnel who are thoroughly
familiar with the operation of the welding machine.
Incorrect or unintentional operation of the equipment may lead to a hazardous situation which can
result in injury to the operator and damage to the equipment.
1. Anyone who uses the automatic welding machine must be familiar with:
Sits operation
Sthe location of emergency stops
Sits function
Srelevant safety precautions
2. The operator must ensure that:
Sno unauthorized person is stationed within the working area of the machine when it is started
up.
Sthat no--one is in a hazardous position when the carriage or slide mechanisms are operated.
3. The work place must:
Sbe clear of mechanical components, tools, or other obstructions that could prevent the oper-
ator from moving freely within the working area.
Sbe organized so that there is free access to the emergency stop.
4. Personal safety equipment
SAlways wear recommended personal safety equipment, such as safety glasses, flame--proof
clothing, safety gloves.
SDo not wear loose--fitting items, such as scarves, bracelets, etc., which could become
trapped.
5. General precautions
Live electrical components are normally shielded from accidental contact.
SMake sure the return cable is connected securely.
SWork on high voltage components may only be carried out by a qualified electrician.
SAppropriate fire extinguishing equipment must be clearly marked and close at hand.
SLubrication and maintenance must not be carried out on the equipment during its operation.
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WARNING
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND OTHERS. TAKE PRECAU-
TIONS WHEN WELDING. ASK FOR YOUR EMPLOYER’S SAFETY PRACTICES WHICH SHOULD BE
BASED ON MANUFACTURERS’ HAZARD DATA.
ELECTRIC SHOCK -- Can kill
SInstall and earth the welding unit in accordance with applicable standards.
SDo not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
SInsulate yourself from earth and the workpiece.
SEnsure your working stance is safe.
FUMES AND GASES -- Can be dangerous to health
SKeep your head out of the fumes.
SUse ventilation, extraction at the arc, or both, to keep fumes and gases from your breathing zone and
the general area.
ARC RAYS -- Can injure eyes and burn skin.
SProtect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
SProtect bystanders with suitable screens or curtains.
FIRE HAZARD
SSparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE -- Excessive noise can damage hearing
SProtect your ears. Use ear defenders or other hearing protection.
SWarn bystanders of the risk.
MALFUNCTION -- Call for expert assistance in the event of malfunction.
PROTECT YOURSELF AND OTHERS!
2 INTRODUCTION
2.1 General
The A2 TFE1 automatic welding machine has four--wheel drive and is designed
for UP welding of butt and fillet joints.
The A2 TGE1 automatic welding machine has four--wheel drive and is designed
for MIG/MAG welding of butt and fillet joints.
All other applications are prohibited.
The automatic welding machines are used in combination with ESAB’s control box
A2--A6 Process Controller (PEH).
The voltage for the control box and the motors of the welding machine is supplied by
the ESAB power sources LAF and TAF.
When dismantled (with post and safety chain removed) the automatic welding
machine can be inserted through a hole with a minimum diameter of 600 mm.
The position of the contact tip can be adjusted both horizontally and vertically by
means of a slide mechanism. The angle is adjusted by rotating the wire feed unit.
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2.2 Technical data
A
2
M
u
l
t
i
t
r
a
c
A2 TFE1 A2 TGE1
A
2
M
u
l
t
i
trac UP MIG/MAG
Supply voltage 42 V AC 42 V AC
Rating 100 % 800 A DC 600 A DC
Wire sizes:
solid single wire 1.6--4.0 mm 0.8--1.6 mm
hollow wire 1.6--4.0 mm 1.2--2.4 mm
twin wire 2x1.2--2.5 mm -- --
Wire feed speed, max 9m/min 19 m/min
Brake hub braking torque 1.5 Nm 1.5 Nm
Travel speed 0.1--2.0 m/min 0.1--2.0 m/min
Turning radius for circumferential welding, min 1500 mm 1500 mm
Pipe diameter for internal joint welding, min 1100 mm 1100 mm
Electrode weight, max 30 kg 30 kg
Flux container volume (Must not be filled with
preheated powder) 6l -- --
Weight (excl. wire and flux) 47 kg 43 kg
Transverse inclination, max 25_25_
Continuous A--weighted noise pressure 68 dB 83 dB
2.3 Welding method
Submerged--arc welding
For submerged--arc welding, an A2 Multitrac of type A2 TFE1 UP light duty is used,
with a Ø 20 mm connector which permits a load of up to 800 A (100%) or 1000 A
(60%).
The welding head can be equipped with feed rollers for single or twin wire welding
(twin--arc). A special knurled feed roller is available for flux--cored wire, which
guarantees even wire feed without the risk of deformation due to high feed pressure.
MIG/MAG welding
For MIG/MAG welding, an A2 Multitrac A2 TGE1 is used, which has a maximum
rated load of 600 A. The welding head is water cooled, with the cooling water
supplied by hoses from connections intended for the purpose.
Connection instructions for submerged--arc and MIG/MAG welding are shown in the
connection diagram, see pages 22 and 23.
GB