ESAB Cutmaster 80 User manual

80
400V
Art # A-12774_AA
PHASE
INPUT POWER VOLTAGE
OUTPUT
MAX OUTPUT
Revision: AA Issue Date: January 15, 2015 Manual No.: 0-5396
Operating
Manual
esab.eu
ESAB Cutmaster®80
PLASMA CUTTING SYSTEM
SL60 1Torch™

WE APPRECIATE YOUR BUSINESS!
Congratulations on your new ESAB product. We are proud to have you as our customer
and will strive to provide you with the best service and reliability in the industry. This prod-
uct is backed by our extensive warranty and world-wide service network. To locate your
nearest distributor or service agency, visit us on the web at www.esab.eu.
This Operating Manual has been designed to instruct you on the correct use and opera-
tion of your ESAB product. Your satisfaction with this product and its safe operation is
our ultimate concern. Therefore please take the time to read the entire manual, especially
the Safety Precautions. They will help you to avoid potential hazards that may exist when
working with this product.
YOU ARE IN GOOD COMPANY!
The Brand of Choice for Contractors and Fabricators Worldwide.
ESAB is a Global Brand of manual and automation Plasma Cutting Products.
We distinguish ourselves from our competition through market-leading, dependable
products that have stood the test of time. We pride ourselves on technical innovation,
competitive prices, excellent delivery, superior customer service and technical support,
together with excellence in sales and marketing expertise.
Above all, we are committed to developing technologically advanced products to achieve
a safer working environment within the welding industry.

!
WARNING
Read and understand this entire Manual and your employer’s safety practices before install-
ing, operating, or servicing the equipment.
While the information contained in this Manual represents the Manufacturer's best judgement,
the Manufacturer assumes no liability for its use.
Plasma Cutting Power Supply
ESAB Cutmaster®80
SL60 1Torch™
Operating Manual Number 0-5396
Published by:
ESAB
2800 Airport Rd.
Denton, TX 76208
[phone]
www.esab.eu
Copyright 2015 by ESAB
All rights reserved.
Reproduction of this work, in whole or in part, without written permission of the pub-
lisher is prohibited.
The publisher does not assume and hereby disclaims any liability to any party for any
loss or damage caused by any error or omission in this Manual, whether such error
results from negligence, accident, or any other cause.
Original Publication Date: January 15, 2015
Revision Date:
Record the following information for Warranty purposes:
Where Purchased:_______________________________ ________________
Purchase Date:__________________________________ ________________
Power Supply Serial #:___________________________ ________________
Torch Serial #:___________________________________ ________________
ii

Be sure this information reaches the operator.
You can get extra copies through your supplier.
CAUTION
These INSTRUCTIONS are for experienced operators. If you are not fully familiar
with the principles of operation and safe practices for arc welding and cutting equip-
ment, we urge you to read our booklet, “Precautions and Safe Practices for Arc
Welding, Cutting, and Gouging,” Form 52-529. Do NOT permit untrained persons to
install, operate, or maintain this equipment. Do NOT attempt to install or operate this
equipment until you have read and fully understand these instructions. If you do not
fully understand these instructions, contact your supplier for further information. Be
sure to read the Safety Precautions before installing or operating this equipment.
USER RESPONSIBILITY
This equipment will perform in conformity with the description thereof contained in this manual and
accompanying labels and/or inserts when installed, operated, maintained and repaired in accordance with
the instructions provided. This equipment must be checked periodically. Malfunctioning or poorly maintained
equipment should not be used. Parts that are broken, missing, worn, distorted or contaminated should be
replaced immediately. Should such repair or replacement become necessary, the manufacturer recommends
that a telephone or written request for service advice be made to the Authorized Distributor from whom it
was purchased.
This equipment or any of its parts should not be altered without the prior written approval of the manu-
facturer. The user of this equipment shall have the sole responsibility for any malfunction which results from
improper use, faulty maintenance, damage, improper repair or alteration by anyone other than the manufac-
turer or a service facility designated by the manufacturer.
!
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR
OPERATING.
PROTECT YOURSELF AND OTHERS!

Manufacturer’s Authorized Representative
Steve Ward V.P. Europe and General Manager
Address: ESAB
Europa Building
Chorley N Industrial Park
Chorley, Lancashire,
England PR6 7BX
Date: May 30, 2015
Steve Ward
Full Name
V.P. Europe and General Manager
(Position)
(Signature)
Declaration of Conformity
We ESAB
of 6052 Swingley Ridge Road
Suite 300
Chesterfield, MO 63017 U.S.A.
in accordance with the following Directive(s):
 •2006/95/EC The Low Voltage Directive
 •2004/108/EC The Electromagnetic Compatibility (EMC) Directive
hereby declare that:
Equipment: Plasma Cutting Power Source
Model Name/Number: ESAB Cutmaster® 80
Market Release Date: May 30, 2015
is in conformity with the applicable requirements of the following harmonized standards:
  • EN 60974-1:2005 Arc Welding Equipment - Part 1: Welding power sources.
  •EN60974-10:2007ArcWelding Equipment - Part 10: Electromagnetic compatibility (EMC)
requirements
Classification: The equipment described in this document is Class A and intended for industrial use.
!
WARNING
This Class A equipment is not intended for use in residential locations where the electrical power is provid-
ed by the public low-voltage supply system. There may be potential difficulties in ensuring electromagnetic
compatibility in those locations, due to conducted as well as radiated disturbances.

TABLE OF CONTENTS
SECTION 1: SAFETY ..............................................................................................................1-1
1.0 Safety Precautions......................................................................................1-1
РАЗДЕЛ1:БЕЗОПАСНОСТ ..................................................................................................1-1
ČÁST1:Bezpečnostní ...........................................................................................................1-1
SEKTION 1: SIKKERHEDSFORANSTALTNINGER...............................................................1-1
KAPITEL 1: SICHERHEIT .......................................................................................................1-1
SECCIÓN 1: SEGURIDAD ......................................................................................................1-1
PEAÜKK 1: Ohutus.................................................................................................................1-1
KAPPALE 1: Turvallisuus ......................................................................................................1-1
CHAPITRE 1 : SÉCURITÉ.......................................................................................................1-1
SECTION1:Važnesigurnosne.............................................................................................1-1
1.FEJEZET:Biztonsági..........................................................................................................1-1
SEZIONE 1: SICUREZZA........................................................................................................1-1
1 SKYRIUS. Saugos ...............................................................................................................1-1
1NODAĻA:Drošības.............................................................................................................1-1
HOOFDSTUK 1: VEILIGHEID .................................................................................................1-1
AVSNITT 1: Sikkerhet.............................................................................................................1-1
ROZDZIAŁ1:BEZPIECZEŃSTWO.........................................................................................1-1
SECÇÃO 1: Segurança ..........................................................................................................1-1
SECŢIUNEA1:Securitate ......................................................................................................1-1
РАЗДЕЛ1,Правилатехники ...............................................................................................1-1
ČASŤ1:Bezpečnostnépokyny ............................................................................................1-1
RAZDELEK 1 - VARNOST ......................................................................................................1-1
AVSNITT 1: SÄKERHET .........................................................................................................1-1
SECTION 2 SYSTEM: INTRODUCTION ................................................................................2-1
2.01 How To Use This Manual ............................................................................2-1
2.02 EquipmentIdentication .............................................................................2-1
2.03 Receipt Of Equipment.................................................................................2-1
2.04 PowerSupplySpecications ......................................................................2-2
2.05 InputWiringSpecications .........................................................................2-3
2.06 Power Supply Features ..............................................................................2-4
SECTION 2 TORCH: INTRODUCTION ................................................................................2T-1
2T.01 Scope of Manual.......................................................................................2T-1
2T.02 General Description ..................................................................................2T-1
2T.03 Specications...........................................................................................2T-1
2T.04 Options And Accessories ..........................................................................2T-2
2T.05 Introduction to Plasma ..............................................................................2T-2

TABLE OF CONTENTS
SECTION 3 SYSTEM: INSTALLATION ..................................................................................3-1
3.01 Unpacking...................................................................................................3-1
3.02 Lifting Options.............................................................................................3-1
3.03 Primary Input Power Connections ..............................................................3-1
3.04 Gas Connections ........................................................................................3-2
SECTION 3 TORCH: INSTALLATION...................................................................................3T-1
3T.01 Torch Connections ....................................................................................3T-1
3T.02 Setting Up Mechanical Torch ....................................................................3T-1
SECTION 4 SYSTEM: OPERATION .......................................................................................4-1
4.01 Front Panel Controls / Features..................................................................4-1
4.02 Preparations for Operation .........................................................................4-2
SECTION 4 TORCH: OPERATION .......................................................................................4T-1
4T.01 Torch Parts Selection................................................................................4T-1
4T.02 Cut Quality ................................................................................................4T-1
4T.03 General Cutting Information......................................................................4T-2
4T.04 Hand Torch Operation...............................................................................4T-3
4T.05 Gouging ....................................................................................................4T-6
4T.06 Mechanized Torch Operation....................................................................4T-7
4T.07 Parts Selection for Manual and Mechanized Torch Cutting ......................4T-8
4T.08 Recommended Cutting Speeds for Mechanized Torch With Exposed Tip4T-9
4T.09 Recommended Cutting Speeds for Mechanized Torch With Shielded Tip4T-12
PATENT INFORMATION......................................................................................................4T-16
SECTION 5 SYSTEM: SERVICE.............................................................................................5-1
5.01 General Maintenance .................................................................................5-1
5.02 Maintenance Schedule ...............................................................................5-2
5.03 Common Faults ..........................................................................................5-2
5.04 Fault Indicator .............................................................................................5-3
5.05 Basic Troubleshooting Guide......................................................................5-4
5.06 Power Supply Basic Parts Replacement ....................................................5-6
SECTION 5 TORCH: SERVICE.............................................................................................5T-1
5T.01 General Maintenance ...............................................................................5T-1
5T.02 Inspection and Replacement of Consumable Torch Parts........................ 5T-2
SECTION 6: PARTS LISTS .....................................................................................................6-1
6.01 Introduction .................................................................................................6-1
6.02 Ordering Information...................................................................................6-1
6.03 Power Supply Replacement .......................................................................6-1
6.04 Replacement Power Supply Parts ..............................................................6-1
6.05 Options and Accessories ............................................................................6-2
6.06 Replacement Parts for Hand Torch ............................................................6-3
6.07 Replacement Parts - for Machine Torches with Unshielded Leads ............6-4
6.08 Replacement Shielded Machine Torch Leads Assemblies ........................6-6
6.09 Torch Consumable Parts (SL60).................................................................6-7
6.10 Torch Consumable Parts (SL100)...............................................................6-8

APPENDIX 1: SEQUENCE OF OPERATION (BLOCK DIAGRAM) ..................................... A-1
APPENDIX 2: DATA TAG INFORMATION ............................................................................ A-2
APPENDIX 3: TORCH PIN - OUT DIAGRAMS..................................................................... A-3
APPENDIX 4: TORCH CONNECTION DIAGRAMS ............................................................. A-4
APPENDIX5:SYSTEMSCHEMATIC,400VUNITS............................................................. A-6
Revision History .................................................................................................................... A-8

This Page Intentionally Blank

ESAB CUTMASTER 80
Manual 0-5396 GENERAL INFORMATION 1-1
1.0 Safety Precautions
Users of ESAB welding and plasma cutting equipment have the ultimate responsibility for ensuring that anyone who works
on or near the equipment observes all the relevant safety precautions. Safety precautions must meet the requirements that
apply to this type of welding or plasma cutting equipment. The following recommendations should be observed in addition
to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well acquainted with the operation of the welding or plasma cutting
equipment. Incorrect operation of the equipment may lead to hazardous situations which can result in injury to the operator
and damage to the equipment.
1. Anyone who uses welding or plasma cutting equipment must be familiar with:
- its operation
- location of emergency stops
- its function
- relevant safety precautions
- welding and / or plasma cutting
2. The operator must ensure that:
- no unauthorized person stationed within the working area of the equipment when it is started up.
- no one is unprotected when the arc is struck.
3. The workplace must:
- be suitable for the purpose
- be free from drafts
4. Personal safety equipment:
- Always wear recommended personal safety equipment, such as safety glasses, flame proof
clothing, safety gloves.
- Do not wear loose fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5. General precautions:
- Make sure the return cable is connected securely.
- Work on high voltage equipment may only be carried out by a qualified electrician.
- Appropriate fire extinguishing equipment must be clearly marked and close at hand.
- Lubrication and maintenance must not be carried out on the equipment during operation.
Dispose of electronic equipment at the recycling facility!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic Equipment and its
implementation in accordance with national law, electrical and/or electronic equipment that has reached the
end of its life must be disposed of at a recycling facility.
As the person responsible for the equipment, it is your responsibility to obtain information on approved col-
lection stations.
For further information contact the nearest ESAB dealer.
ESAB can provide you with all necessary cutting protection and accessories.
SECTION 1: SAFETY

ESAB CUTMASTER 80
GENERAL INFORMATION Manual 0-5396
1-2
WARNING Arc welding and cutting can be injurious to yourself and others. Take
precautions when welding and cutting. Ask for your employer's safety
practices which should be based on manufacturers' hazard data.
ELECTRIC SHOCK - Can kill.
- Install and earth (ground) the welding or plasma cutting unit in accordance with
applicable standards.
- Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
- Insulate yourself from earth and the workpiece.
- Ensure your working stance is safe.
FUMES AND GASES - Can be dangerous to health.
- Keep your head out of the fumes.
- Use ventilation, extraction at the arc, or both, to take fumes and gases away from your
breathing zone and the general area.
ARC RAYS - Can injure eyes and burn skin.
- Protect your eyes and body. Use the correct welding / plasma cutting screen and filter
lens and wear protective clothing.
- Protect bystanders with suitable screens or curtains.
FIRE HAZARD
- Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable
materials nearby.
NOISE - Excessive noise can damage hearing.
- Protect your ears. Use earmuffs or other hearing protection.
- Warn bystanders of the risk.
MALFUNCTION - Call for expert assistance in the event of malfunction.
READ AND UNDERSTAND THE INSTRUCTION MANUAL BEFORE INSTALLING OR OPERATING.
PROTECT YOURSELF AND OTHERS!
WARNING Do not use the power source for thawing frozen pipes.
CAUTION Class A equipment is not intended for use in residential locations
where the electrical power is provided by the public low-voltage
supply system. There may be potential difficulties in ensuring
electromagnetic compatibility of class A equipment in those lo-
cations, due to conducted as well as radiated disturbances.
CAUTION This product is solely intended for metal removal. Any other use
may result in personal injury and / or equipment damage.
CAUTION Read and understand the instruction manual before
installing or operating.
!

ESAB CUTMASTER 80
Ръчно0-5396BG ОБЩАИНФОРМАЦИЯ 1-1
1.0 БезопасностПредпазнимерки
ПотребителитенаоборудванеESABносятпълнатаотговорностзаосигуряванеспазванетонавсичкипри-
ложимимеркизабезопасностнавсекиработещсоборудванетоиливблизостдонего.Меркитезабез-
опасносттрябвадаотговарятнавсичкиизисквания,приложимизатипаоборудване.Вдопълнениекъм
стандартнитенаредби,приложимизаработнотомясто,енеобходимодасеспазватследнитепрепоръки:
Всичкидейноститрябвадасеизвършватотобученперсонал,добрезапознатсработатасъсоборудва-
нето.Неправилнатаработасоборудванетоможедадоведедоопасниситуации,коитодапредизвикат
нараняваненаоператораилиповреданаоборудването.
1. Всеки,койтоработисъсзаваръчнотооборудване,трябвадаезапознатс:
 -неговатаработа
 -разположениетонааварийнитестопове
 -неговотофункциониране
 -съответнитемеркизабезопасност
 -начинитезазаваряванеирязане
2. Операторъттрябвадагарантира,че:
 -пристартираненаоборудванетовработнияучастъкнеприсъстватнеупълномощенилица
 -призапалваненадъгатаняманезащитенилица
3. Работнотомястотрябва:
 -дабъдеподходящозацелта
 -даняматечение
4. Личнозащитнооборудване
 -Винагиносетепрепоръчанозащитнооборудванекатопредпазниочила,огнезащитнооблеклои
защитниръкавици.
 -Неносетенедобрезакрепенипредметикатошалове,гривни,пръстениипр.,коитомогатдабъ-
датзахванатиидапредизвикатизгаряния.
5. Общимеркизабезопасност
 -Уверетесе,чевъзвратнияткабелездравозакрепен.
 -Работисоборудванеподвисоконапрежениемогатдасеизвършватсамоотквалифициранелек-
тротехник.
 -Съответнотопожарогасителнооборудванетрябвадаеяснообозначеноиудобноразположено.
 -Смазванетоиподдръжкатанетрябвадасеизвършватповременаработасоборудването.
Унищожавайтеелектроннотооборудванечрезпредаваневпунктзарециклиране!
ВсъответствиесевропейскатаДиректива2002/96/EОотносноотпадъциотелектрическо
иелектроннооборудванеинейнотоприлаганесъгласнонационалнотозаконодателство,
електрическотои/илиелектроннотооборудване,коетоедостигналодокраянацикъласина
експлоатация,трябвадабъдеунищоженочрезпредаваневпунктзарециклиране.
ТъйкатоВиестелицето,коетоотговарязаоборудването,Виетрябвадапотърситеинфор-
мациязаодобренитепунктовезасъбираненаподобнооборудване.
Задопълнителнаинформациясвържетесеснай-близкиядилърнаESAB.
ESABевсъстояниедапредоставивсичкинеобходимисредствазазащитаприрязанеипринад-
лежности.
РАЗДЕЛ1:БЕЗОПАСНОСТ

ESAB CUTMASTER 80
 ОБЩАИНФОРМАЦИЯ Ръчно0-5396BG
1-2
AVISO Електродъговотозаваряванеирязанеможедадоведедонараняванена
васидругилица.Призаваряванеирязанепредприеметенеобходимите
предпазнимерки.Потърсетеинформациязапрактикитезабезопасност
навашияработодател,коитотрябвасеосноваватнаданнитезаопасност,
предоставениотпроизводителя.
ЕЛЕКТРИЧЕСКИЯТУДАР-можедаесмъртоносен.
 -Монтирайтеизаземетеоборудванетовсъответствиесприложимитестандарти.
 -Недокосвайтесголиръце,мокриръкавициилиоблеклоелектрическичастииелектроди,намира-
щисеподнапрежение.
 -Изолирайтеотземятасебесииработниядетайл.
 -Заеметебезопаснаработнастойка.
ГАЗОВЕИДИМ-Могатдапредставляватопасностзаздравето
 -Дръжтеглаватасидалечотдимнитегазове.
 -Използвайтенагнетателнавентилация,смукателнавучастъканадъгатаилиидветезаотвеждане
надимигазовеотзонатанадишанеиработнотопространство.
ЕЛЕКТРОДЪГОВОИЗЛЪЧВАНЕ-Можеданараниочитеидапредизвикаизгаряниявърхукожата.
 -Защитетеочитеитялотоси.Използвайтеправилниямоделзаваръчнамаскаифилтъриносете
защитнооблекло.
 -Защитетестоящитевблизостлицасподходящиекраниилизавеси.
ОПАСНОСТОТПОЖАР
 -Искрите(разтопенипръски)могатдепредизвикатпожар.Уверетесе,чевблизостнямазапалител-
ниматериали.
ШУМ-Прекомерниятшумможедаувредислуха
 -Защитетеушитеси.Използвайтеслушалкиилидругисредствазазащитанаслуха.
 -Предупредетестоящитенаблизолицазасъществуващатаопасност.
НЕИЗПРАВНОСТ-Вслучайнанеизправностпотърсетеекспертнапомощ.
Предимонтиранеилиработапрочететеиразберетеръководствотозаексплоатация.
ЗАЩИТЕТЕСЕБЕСИИДРУГИТЕ!
AVISO Неизползвайтезахранващияизточникзаразмразяваненазамръзнали
части.
CUIDADO ОборудванетооткласАнеепредназначенозаупотреба
вжилищнипомещения,вкоитоелектрозахранванетосе
осъществява от обществената мрежа под ниско напре-
жение. Втакива помещения е възможно възникване на
потенциалнизатруднения,свързаниселектромагнитна-
тасъвместимостнаоборудванеоткласА,вследствиена
проводимиилиизлъчващиповърхности.
CUIDADO Настоящият продукт е изцяло предназначен за mетален отстраняване.
Другаупотребаможедадоведедонараняванеи/илиповреданаоборуд-
ването.
CUIDADO Предимонтиранеилиработапрочететеиразберетеръ-
ководствотозаексплоатация.
!

ESAB CUTMASTER 80
Příruřce 0-5396CS OBECNÉ INFORMACE 1-1
1.0 Bezpečnostníopatření
UživatelsvařovacíhoaplazmovéhořezacíhozařízeníESABneseplnouzodpovědnostzazajištěnítoho,
abykaždý,kdopracujesezařízenímnebovjehoblízkosti,dodržovalvšechnapříslušnábezpečnostní
opatření.Bezpečnostníopatřenímusívyhovovatpožadavkům,kterésetýkajítohotodruhusvařovacího
neboplazmovéhořezacíhozařízení.Následujícídoporučeníbymělabýtdodržovánajakodoplněkke
standardnímpředpisům,kterésetýkajípracoviště.
Veškeréprácemusíprovádětkvalikovanípracovnícidobřeobeznámenísobsluhousvařovacíhonebo
plazmovéhořezacíhozařízení.Nesprávnáobsluhazařízenímůževéstknebezpečnýmsituacím,které
mohoumítzanásledekporaněníobsluhynebopoškozenízařízení.
1. Každý,kdopoužívásvařovacíneboplazmovéřezacízařízení,musíbýtplněseznámens:
 -jehoobsluhou
 -umístěnímnouzovýchvypínačů
 -jehofunkcí
 -příslušnýmibezpečnostnímiopatřeními
 -svařováním,plazmovýmřezánímnebosobojím
2. Obsluhamusízajistit,aby:
 -senikdoneoprávněnýnenacházelpřispuštěnízařízenívjehopracovnímprostoru.
 -nikdonebylběhemhořeníobloukubeználežitéochrany.
3. Pracovištěmusí:
 -býtvhodnéprodanýúčel
 -býtchráněnopředprůvanem
4. Pomůckyosobníochrany:
 -Vždynostedoporučenéochrannépomůcky,jakojsouochrannébrýle,nehořlavýoděvaochranné
rukavice.
 -Nenostevolnédoplňky,jakojsoušály,náramky,prstenyatd.,kterýmibystemohlizachytitnebosi
způsobitpopáleniny.
5. Obecnáopatření:
 -Ujistětese,žejezemnicíkabelbezpečněpřipojen.
 -Pracovatnavysokonapěťovémzařízenísmípouzekvalikovanýelektrotechnik.
 -Patřičnéhasicízařízenímůsíbýtjasněoznačenoaporuce.
 -Mazáníaúdržbazařízenísenesmíprovádětzaprovozu.
Elektronickázařízenílikvidujtevrecyklačnímzařízení!
Vsouladusevropskousměrnicí2002/96/ESolikvidacielektrickýchaelektronickýchzaří-
zeníajejíimplementacípodlestátníchzákonůsemusíelektrickézařízení,kterédosáhlo
konceživotnosti,zlikvidovatvrecyklačnímzařízení.
Jakoosobazodpovědnázazařízenímátepovinnostinformovatseoschválenýchsběr-
nýchmístech.
Chcete-lidalšíinformace,obraťtesenanejbližšíhoprodejcespolečnostiESAB.
SpolečnostESABvámmůžeposkytnoutvšechnypotřebnéochrannéprostředkyapříslušen-
stvíprořezání.
ČÁST1:BEZPEČNOSTNÍ

ESAB CUTMASTER 80
OBECNÉ INFORMACE Příruřce 0-5396CS
1-2
VAROVÁNÍ SVAŘOVÁNÍ A PLAZMOVÉŘEZÁNÍ MŮŽEZPŮSOBIT ZRANĚNÍ VÁM
IOSTATNÍM.PŘISVAŘOVÁNÍNEBOŘEZÁNÍDODRŽUJTEBEZPEČNOSTNÍ
OPATŘENÍ.VYŽÁDEJTESIBEZPEČNOSTNÍPŘEDPISYSVÉHOZAMĚST-
NAVATELE,KTERÉBYMĚLYVYCHÁZETZMOŽNÝCHRIZIKUVÁDĚNÝCH
VÝROBCEM.
ÚRAZELEKTRICKÝMPROUDEM-Můžebýtsmrtelný.
 -Nainstalujteauzemnětesvařovacíneboplazmovouřezacíjednotkuvsouladuspříslušnýmipředpi-
sy.
 -Nedotýkejteseživýchelektrickýchsoučástekanielektrodholoukůží,vlhkýmirukaviceminebovlh-
kýmoděvem.
 -Izolujteseoduzemněníaodsvařovanéhopředmětu.
 -Ujistětese,žejeVášpracovnípostojbezpečný.
KOUŘAPLYNY-Mohoubýtzdravínebezpečné.
 -Držtehlavustranouodplynnýchzplodin.
 -Používejteventilaci,odsáváníuobloukuneboobojí,abyseplynnézplodinynedostalydooblasti
dýchacíchcestaokolníhoprostoru.
ZÁŘENÍOBLOUKU-Můžezpůsobitporaněníočíapopálenípokožky.
 -Chraňtesvůjzrakatělo.Používejtesprávnésvářečskéštítyaochrannébrýleanosteochranný
oděv.
 -Chraňteosobyvokolívhodnýmištítyneboclonami.
NEBEZPEČÍPOŽÁRU
 -Jiskry(odstřikujícížhavýkov)mohouzpůsobitpožár.Zajistěte,abysevblízkostinenacházelyžádné
hořlavémateriály.
HLUK-Nadměrnýhlukmůžepoškoditsluch.
 -Chraňtesvojeuši.Používejteprotihlukovásluchátkanebojinouochranusluchu.
 -Varujteosobyvokolípředtímtonebezpečím.
PORUCHA-Vpřípaděporuchypřivolejteodbornoupomoc.
PŘEDINSTALACÍAPOUŽÍVÁNÍMZAŘÍZENÍSIPROSTUDUJTEUŽIVATELSKOUPŘÍRUČKU
TAK,ABYSTEJÍROZUMĚLI.
CHRAŇTESEBEIOSTATNÍ!
VAROVÁNÍ Nepoužívejtetentonapájecízdrojprorozmrazovánípotrubí.
UPOZORNĚNÍ Zařízení “class A" není určeno k používání v obytných
oblastech,vnichžjeelektrickénapájenízajišťovánove-
řejnou, nízkonapĕťovou rozvodnou sítí. Kvůli rušení ší-
řenému vedením a vyzařováním se mohou v takových
oblastech objevit případné obtíže se zaručením elektro-
magnetickékompatibilityuzařízení“classA".
UPOZORNĚNÍ Tentovýrobekjeurčenvýlučněproplazmovéřezání.Jakékolivjinépou-
žitímůžepřivoditzraněníaneboškodunapřístroji.
UPOZORNĚNÍ Předinstalacíapoužitímzařízenísitentonávodkobsluze
prostudujteaujistĕtese,žemudobřerozumíte.
!

ESAB CUTMASTER 80
Brugervejledning 0-5396DA Generelleinformation 1-1
1.0 Sikkerhedsforanstaltninger
BrugereafESABsvejseudstyrogplasmaskæreudstyrhardetultimativeansvarforattilsikre,at
enhver,derarbejderpåellertætvedudstyret,overholderallerelevantesikkerhedsforanstaltninger.
Sikkerhedsforanstaltningerneskaloverholdedekrav,dergælderfordennetypesvejseudstyreller
plasmaskæreudstyr.Følgendeanbefalingerbørfølgesudoverdestandardregulativer,dergælderfor
arbejdsstedet.
Altarbejdeskaludføresafoplærtpersonale,dergrundigtkendertilbetjeningenafsvejseudstyreteller
plasmaskæreudstyret.Ukorrektbetjeningafudstyretkanmåskeføretilfarligesituationer,somkan
resultereiskadepåoperatørenogbeskadigelseafudstyret.
1. Enhver,derbrugersvejseudstyrellerplasmaskæreudstyr,skalværefuldtfortroligmedfølgende:
 -betjeningheraf
 -placeringafnødstopkontakter
- dets funktion
 -relevantesikkerhedsforanstaltninger
 -svejsningog/ellerplasmaskæring
2. Operatørenskalsørgeforfølgende:
 -atdervedopstartafudstyretikkeopholdersiguautoriseretpersonaleindenforudstyrets
arbejdsområde.
- at ingen er ubeskyttet,nårlysbuentændes.
3. Arbejdsstedetskal:
 -værevelegnettilformålet
 -væreudengennemtræk
4. Personligtsikkerhedsudstyr:
 -Brugaltidanbefalet,personligtsikkerhedsudstyrsåsomsikkerhedsbriller,ikke-brændbarttøjog
sikkerhedshandsker.
 -Havikkeløsthængendetøjpåsåsomtørklæder,brocher,ringeosv.,dadissekan sættesigfasti
udstyretellerforårsageforbrænding.
5. Generelleforskrifter:
 -Sørgforatreturkabletergrundigttilsluttet.
 -Kunfaglærteelektrikeremåudførearbejdemedudstyrmedhøjspænding.
 -Relevantbrandslukningsudstyrskalværetydeligtmarkeretogiumiddelbarnærhed.
 -Smøringogvedligeholdelseafudstyretmåikkeforetagesunderbetjening.
Indleverelektroniskudstyrpåengenbrugsstation!
Ihenholdtildirektiv2002/96/EFsamtnationallovgivningomaffaldshåndteringafelektrisk
og/ellerelektroniskudstyrskaludtjentudstyrindleverespåengenbrugsstationforelek-
trisk og elektronisk udstyr.
Somansvarligforudstyreterduefterlovenforpligtettilatindhenteinformationomgod-
kendte indsamlingssteder.
ForyderligereoplysningerbedesdukontaktedinnærmesteESAB-repræsentant.
ESABkanleverealnødvendigskærebeskyttelseogaltnødvendigttilbehør.
SEKTION 1: SIKKERHEDSFORANSTALTNINGER

ESAB CUTMASTER 80
Generelleinformation Brugervejledning 0-5396DA
1-2
WARNING SVEJSNINGOGPLASMASKÆRINGKANVÆRESKADELIGFORDIGSELV
OGANDRE.TAGDINEFORHOLDSREGLER,NÅRDUSVEJSERELLER
SKÆRER.BEDDINARBEJDSGIVEROMSIKKERHEDSPROCEDURER,
SOMBØRVÆREBASERETPÅFABRIKANTENSRISIKODATA.
LEKTRISK STØD -Kandræbe.
 -Montérogjordforbind(jord)svejseudstyretellerplasmaskæreudstyretioverensstemmelse
medgældendenormer.
 -Rørikkeveddestrømførendedeleellerelektrodernemeddenbarehud,vådehandsker
ellervådttøj.
 -Værisoleretfrajordforbindelseogarbejdsstykket.
 -Sørgforatdinarbejdspositioner sikker.
DAMPE OG GASSER -Kanværefarligeforhelbredet.
 -Holdansigtetvækfradampene.
 -Anvendventilation,udtrækvedbuen,ellerbeggedele,foratholdedampeoggasservæk
fraåndedrætsområdetogomgivelserneidetheletaget.
LYSBUESTRÅLER-Kanbeskadigeøjneoggiveforbrændingerpåhuden.
 -Beskytøjneogkrop.Anvenddenkorrektesvejseskærm/plasmaskæreskærmogskærm-
lteroghavbeskyttelsestøjpå.
 -Beskytpersoner,derstårinærheden,medpassendeskærmeellerforhæng.
BRANDFARE
 -Gnister(sprøjt)kanforårsagebrand.Derforskalmansikresig,atderikkeforendes
brændbarematerialertætved.
LARM -Usædvanlighøjlarmkangivehøreskader.
 -Beskytørerne.Brughøreværnellerandenhørebeskyttelse.
 -Advarpersoner,derstårinærheden,omrisikoen.
FUNKTIONSFEJL - Tilkaldeksperthjælpitilfældeaffunktionsfejl.
LÆSOGFORSTÅINSTRUKTIONSBOGENFØRINSTALLATIONELLERBETJENING.
BESKYT DIGSELVOGANDRE!
WARNING Anvend ikke strömkilden til optøning af frosne rør.
CAUTION Udstyr af ”Class A” er ikke beregnet til brug i boliger
med strømforsyning fra det almindelige lavspændings-
net. Det kan være problematisk at sikre elektromagne-
tisk kompatibilitet for udstyr af ”Class A” i sådanne lo-
kaler som følge af såvel ledningsbårne som luftbårne
forstyrrelser.
CAUTION Dette produkt er udelukkende beregnet til plasmaskæring. Enhver an-
den form for anvendelse kan føre til personskade og/eller beskadigel-
se af udstyr.
CAUTION Læs brugsanvisningen omhyggeligt igennem inden
installation og ibrugtagning.
!

ESAB CUTMASTER 80
Handbuch 0-5396DE ALLGEMEINES 1-1
1.0 Sicherheitsvorkehrungen
BenutzervonESABSchweiß-undPlasmaschneidausrüstunghabendieVerantwortungsicherzustellen,
dassjedeanoderinNähederAusrüstungarbeitendePersondiewichtigenSicherheitsvorkehrungen
beachtet. Diese Sicherheitsvorkehrungen müssen mit den auf diese Art von Schweiß- oder
Plasmaschneidausrüstung anzuwendende Forderungen übereinstimmen. Folgende Empfehlungen
solltenzusätzlichzudennormalenRegeln,dieaufdenArbeitsplatzabgestimmtsind,beachtetwerden.
Jegliche Arbeit muss von geschultem Personal, welches mit der Bedienung von Schweiß- oder
Plasmaschneidausrüstungvertrautist,ausgeführtwerden.DiefalscheBedienungderAusrüstungkann
zu Gefahrsituationen führen, die wiederum zu Verletzungen des Bedieners und Beschädigung der
Ausrüstungführenkönnen.
1. JederBenutzervonSchweiß-oderPlasmaschneid-AusrüstungmussmitfolgendenAnwendungen
vertrautsein:
- seiner Bedienung
 -derStandortdesNotstops
- seiner Bedienung
 -denwichtigenSicherheitsvorkehrungen
 -Schweißenund/oderPlasmaschneiden
2. DerBenutzermussversicherndass:
- keine unberechtigtePersonsichimbeimAnlassenimArbeitsbereichderAusrüstungbendet.
 -niemandungeschütztist,wennderBogengezündetwird.
3. DerArbeitsplatzmuss:
 -fürdenZweckgeeignetsein
 -freivonZugluftsein
4. PersönlicheSicherheitsausrüstung:
 - Tragen Sie immer geeignete persönliche Sicherheitsausrüstung wie Schutzbrille, feuersichere
Kleidung,Sicherheitshandschuhe.
 - Tragen Sie keine lose hängenden Gegenstände, wie Schals, Armbänder, Ringe usw, die sich
verfangenkönntenoderBrändehervorrufen.
5. AllgemeineSicherheitsvorkehrungen:
 -StellenSiesicher,dassdasStromrückleitungskabelrichtigangeschlossenist.
 -ArbeitanHochspannungsausrüstungdarfnurvoneinemqualiziertenElektrikerausgeführtwerden.
 -EinegeeigneteFeuerlöschanlagemussdeutlichgekennzeichnetundinderNähesein.
 -SchmierungundWartungdürfennichtwährenddesBetriebsderAusrüstungausgeführtwerden.
EntsorgenSieelektronischeAusrüstungineinerRecyclinganlage!
GemäßEU-Richtlinie2002/96/EGundnationalenGesetzgebungenzurEntsorgungelekt-
rischerundbzw.oderelektronischerAusrüstungmüssenAltgeräteineinerRecyclinganla-
ge entsorgt werden.
AlsVerantwortlicherfürdieAusrüstungsindSiegesetzlichverpichtet,Informationenzu
autorisierten Sammelstellen einzuholen.
WeitereInformationenerhaltenSievoneinemESAB-VertreterinIhrerNähe.
ESABbietetsämtlicheerforderlicheSchweißschutzvorrichtungenundZubehörkomponenten.
KAPITEL 1: SICHERHEIT

ESAB CUTMASTER 80
ALLGEMEINES Handbuch 0-5396DE
1-2
WARNUNG Schweissen und plasmaschneiden kann für sie selbst und für
andere gefährlich sein. Treffen sie deshalb beim schweissen und
schneiden sicherheitsvorkehrungen. Fragen sie ihren arbeitgeber
nachsicherheitsmassnahmen,dieaufdengefahrdatendesherstellers
beruhen sollten.
ELEKTRISCHER SCHLAGkanntödlichsein.
 -InstallierenunderdenSiedieSchweiß-oderPlasmaschneid-EinheitinÜbereinstimmungmitden
gültigenNormen.
 -BerührenSiedieelektrischenTeileoderElektrodennichtmitdernacktenHaut,mitnassenHand-
schuhen oder nasser Kleidung.
 -IsolierenSiesichvonderErdeunddemWerkstück.
 -NehmenSieeinesichereArbeitsstellungein.
RAUCH UND GASEKönnendieGesundheitgefährden.
- Halten Sie den Kopf aus dem Rauch.
 -VerwendenSieeineBelüftungoderAbzugvomBogenoder beides, um den Rauch und die Gase
aus Ihrem Atembereich und dem umliegenden Bereich fernzuhalten.
LICHTBOGENSTRAHLENKönnendieAugenverletzenunddieHautverbrennen.
 - Schützen Sie Ihre Augen und Ihren Körper. Benutzen Sie den richtigen Schweiß- bzw. Plas-
maschneidschild und Filterlinsen und tragen Sie Schutzkleidung.
 -SchützenSiedanebenStehendemitgeeignetenSchildenoderVorhängen.
FEIUERGEFAHR
 -Funken(Spritzer)könnenFeuerhervorrufen.StellenSiedeshalbsicher,dasskeine brennbaren
MaterialieninderNähesind.
LÄRMExzessiverLärmkanndasGehörschädigen.
 -SchützenSieIhreOhren.VerwendenSieOhrmuschelnoderGehörschutz.
- Verweisen Sie daneben Stehende auf das Risiko.
PANNE Holen Sie eine Fachhilfe im Falle einer Panne.
LESEN UND VERSTEHEN SIE DAS BEDIENUNGSHANDBUCH VOR DER
INSTALLATION ODER DERINBETRIEBNAHME.SCHÜTZENSIESICHUNDDIEANDEREN!
WARNUNG Die Stromquelle darf nicht zum Auftauen gefrorener Rohre einge-
setztwerden.
VORSICHT Geräte der Kategorie ”Class A” sind nicht für den Ein-
satz in Wohnbereichenvorgesehen,deren Stromver-
sorgungandasallgemeineNiederspannungsnetzan-
geschlossen ist. In diesen Bereichen kann für Geräte
der Kategorie ”Class A” möglicherweise keine elektro-
magnetischeVerträglichkeitsichergestelltwerden,da
Störungen in den Leitungen und in der Luft vorliegen.
VORSICHT Dieses Produkt ist ausschließlich für Plasmaschneidarbeiten vorge-
sehen.
VORSICHT Lesen Sie die Betriebsanweisung vor der Installation
und inbetriebnahme durch.
!

ESAB CUTMASTER 80
Manual 0-5396ES Información General 1-1
1.0 Precauciones de seguridad
Los usuarios de los equipos de corte y soldadura ESAB tienen la responsabilidad de asegurar que las personas que trabajan
o están cerca del equipo sigan las normas de seguridad.
Las precauciones de seguridad deben estar de acuerdo con equipos de corte y soldadura. Las recomendaciones abajo deben
ser seguidas adicionalmente a las normas estándar.
1. Cualquier persona que utilice un equipo de soldadura o corte plasma debe ser familiar con:
-su operación
-localización de los paros de emergencia
-sus funciones
-precauciones de seguridad
-corte plasma y soldadura
2. El operador debe asegurar que:
-ninguna otra persona este en la área de trabajo durante el arranque de la maquina
-ninguna persona este sin protección al momento de la partida del arco
3. La área de trabajo debe:
-estar de acuerdo con el trabajo
-estar libre de corrientes de aire
4. Equipo de seguridad individual:
-siempre utilice equipos de seguridad, lentes, prendas ignífugas, guantes, etc.
-no utilice artículos sueltos, como bufandas, pulseras, anillos, etc.
5. Precauciones generales:
-este seguro que el cable de retorno esta bien conectado
-el trabajo con alta voltaje debe ser realizado por un técnico calificado.
-un extintor de incendios apropiado debe estar acerca de la maquina.
-lubricación de la maquina no debe ser realizada durante la operación.
¡Elimine los aparatos electrónicos en una instalación de reciclado!
De conformidad con la Directiva europea 2002/96/CE sobre residuos de aparatos eléctricos y electrónicos y
su aplicación con arreglo a la normativa nacional, los aparatos eléctricos o electrónicos que han llegado al
final de su vida útil se deben eliminar en una instalación de reciclado.
Como responsable del equipo, le corresponde informarse sobre los puntos de recogida autorizados.
Si desea más información, póngase en contacto con el distribuidor ESAB más cercano.
ESAB puede proporcionarle todos los accesorios y elementos de protección necesarios.
SECCIÓN 1: SEGURIDAD