ESAB PLASMAWELD 202 User manual

0457 974 074
Plasmaweld 202,
Plasmaweld 402
Instruction manual

2
INDEX Page
Safety advice 3
Technical data PLW 202 4
Technical data PLW 402 5
Technical description 6
Installation 7
Welding 9
Data sheet plasma welding 13
Accessories 14
Maintenance 14
Trouble shooting 15
Spare parts 16

3
!WARNING!
ARC WELDING AND CUTTING CAN BE INJURIOUS TO YOURSELF AND
OTHERS. TAKE PRECAUTIONS WHEN WELDING. ASK FOR YOUR
EMPLOYER'S SAFETY PRACTICES WHICH SHOULD BE BASED ON
MANUFACTURER'S HAZARD DATA .
!ELECTRIC SHOCK - CAN KILL!
* Install and earth the welding or cutting equipment in accordance with applicable standards.
* Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
* Insulate yourself from earth and workpiece.
* Ensure that your working place is safe.
!FUMES AND GASES - CAN BE DANGEROUS TO HEALTH!
* Keep your head out of the fumes.
* Use ventilation, extraction of fumes at the arc or both to keep fumes and gases out of your
breathing zone and the general area.
!ARC RAYS - CAN INJURE EYES AND BURN SKIN!
* Protect your eyes and body. Use the correct welding screen and filter lens and wear
protective, insulating and non-flammable clothing.
* Protect bystanders with suitable screens or curtains.
!FIRE HAZARD!
* Sparks and spatters can cause fire. Make sure, that there is no inflammable material in the
surrounding of welding and cutting works.
!MALFUNCTION!
* Call for expert assistance in the event of malfunction.
Read and understand the instruction manual before installation and operation
!Protect yourself and others!
WARNING.doc

4
Plasmaweld 202
Technical Data
TDE202.doc * = option
Mains voltage (V) 3-phase 230 400 *460 500
M Permanent power (kVA) 9,7 9,7 9,7
A
Permanent current (A) 24,4 14,0 12,2 11,2
I Max. current (A) 31,4 18,0 15,8 14,5
Power factor cos phi 0,85 0,84 0.85 0,85
N
Efficiency 0,80
S Frequency (Hz) 50/60
Fuses, slow blow (A) 35 20 16 16
______________________________________________________________________
W Current range DC 5 - 220 A
E Duty cycle Plasma, 60% at 220 A
(10 min cycle) TIG 100% at 170 A
L MMA
D
I
Open circuit voltage DC 98V DC
N
G
______________________________________________________________________
C
O Dimensions (mm) L/W/H 1040/570/940
N
S Weight (kg) 150
T
R Protection class IP 23 M
U Cooling F
C Insulation class F
T Standards EN 60974-1
I VDE 0544-1
O EN 50199
N S-Mark Yes
CE-mark Yes

5
Plasmaweld 402
Technical Data
TDE402.doc * = option
Mains voltage (V) 3-phase 230 400 *460 500
M Permanent power (kVA) 19,4 19,4 19,4 19,4
A
Permanent current (A) 49 28 24 22
I Max.current (A) 61353028
Power factor cos phi 0,85 0,85 0.85 0.85
N
Efficiency 0,80
S Frequency (Hz) 50/60
Fuses, slow blow (A) 63 35 35 35
______________________________________________________________________
W Current range DC 6 - 400 A
E Duty cycle Plasma, 60% at 400 A
(10 min cycle) TIG 100% at 310 A
L MMA
D
I
Open circuit voltage DC 98V DC
N
G
______________________________________________________________________
C
O Dimensions (mm) L/W/H 1060/620/885
N
S Weight (kg) 290
T
R Protection class IP 23 M
U Cooling F
C Insulation class F
T Standards EN 60974-1
I VDE 0544-1
O EN 50199
N S-Mark Yes
CE-mark Yes