ESDEC Clickfit Evo User manual

ClickFit Evo mounting system for sloping roofs
with roof tiles for solar panels
portrait set-up
landscape set-up
EN
MOUNTING SYSTEMS FOR SLOPING ROOFS WITH ROOF TILES
MANUAL
©ESDEC BV 2017
Rev. 28.11.17

Rev. 28.11.17 MANUAL - MOUNTING SYSTEM FOR SLOPING ROOFS WITH TILES
CONTENTS
page
1. Introduction 1
2. General installation conditions 1
3. Product description 3
4. Parts overview 3
4.1 Exploded-view mounting system in portrait set-up 3
4.2 Exploded-view mounting system in landscape set-up 4
4.3 Universal roof hook for portrait or landscape set-up 4
4.4 Parts list 5
5. Installation preparation 5
5.1 Checking tools and accessories 5
5.2 Clean the roof 6
5.3 Determining and measuring the position of the solar panels 7
6. Installation of mounting system in the portrait set-up 8
6.1 Pre-mounting of the mounting rail connector 8
6.2 Fastening universal roof hooks 9
6.3 Fastening the mounting rail 10
6.4 Installing mounting rail cable clip optimizer ready and optimizer (option) 11
6.5 Mounting 1st solar panel on the rails 12
6.6 Mounting other solar panels on the rails 13
6.7 Completing the mounting of the 1st row of solar panels 14
6.8 Completion of mounting/several rows below each other 15
7. Installation of mounting system in landscape set-up 16
7.1 Pre-installation of the mounting rail connector 16
7.2 Fastening of universal roof hooks 17
7.3 Fastening the mounting rail 18
7.4 Installing the mounting rail cable clip optimizer ready and optimizer (option) 19
7.5 Mounting 1st solar panel on the mounting rails 20
7.6 Mounting other solar panels on the rails 21
7.7 Completing the mounting of the 1st row of solar panels 22
7.8 Completion of installation / several rows alongside each other 23
8. Appendix 24
8.1 Specifications for installation 24
8.2 Tightening moments 25
PLEASE SAVE THIS MOUNTING MANUAL CAREFULLY FOR FUTURE USE!
We recommend that you contact your supplier for the period and conditions relating to guarantees. We also refer you to our Gener-
al Terms and Conditions of Sale and Supply, which are available on request.
The manufacturer rejects all liability for damage or injury caused by failure to meticulously comply with this installation manual and
failure to apply normal levels of caution during the transportation, mounting and use of the ClickFit
Evo mounting system.
As a consequence of ongoing efforts to implement improvements it can occur that details of the product are different to those de-
scribed in this manual. For these reasons, the instructions given serve only as a guideline for the installation of the product speci-
ed in this manual.
This manual was created with great care, but the manufacturer cannot accept responsibility for any errors in this manual, or their
consequences.
Furthermore, all rights are reserved and nothing from this manual may be multiplied in any manner whatsoever.

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Rev. 28.11.17 MANUAL - MOUNTING SYSTEM FOR SLOPING ROOFS WITH TILES
1. Introduction
This manual describes the installation of the ClickFit Evo mounting system for sloping roofs with roof tiles (for solar panels
in portrait and landscape set-ups).
Read the manual carefully, so that you are aware of its entire contents. Follow the instructions in the manual meticulously.
Always execute the actions in the correct sequence.
Store the manual in a safe and dry place. If you lose the manual there is an option to request a new copy from Esdec B.V.
2. General installation conditions
General
Failure to comply with the regulations specied in this document can result in the lapsing of all guarantee and product liability claims.
The information, comments and recommendations in this document are binding and must be checked for completeness and current
applicability. Esdec BV reserves the right to change this document without further prior announcement.
Stability and condition of the roof
The roof must be in good condition and sufciently strong to bear the weight of the solar panels, including the additional materials, and
wind and snow load. Check the stability of the roof and change the roof/construction where necessary. If there is any doubt, use the
services of a construction company. Ensure that the load reserve of the roof is not exceeded either locally or in its entirety.
Safety warnings
•The mounting of the ClickFit Evo mounting system must be executed by qualied technical personnel (a minimum of 2 professionally
qualied people) as standard.
•The addition or omission of components can have a detrimental effect on the operation and is strongly discouraged!
•For the placement of the solar panels the roof must be clean, dry, level and free of algae etc.
•Avoid mounting in high winds and if the roof surface is smooth and wet.
•Always wear a safety harness and use safety nets and edge protection if necessary when working on a sloping roof.
•Slide roof tiles upwards so that recesses are created in which you can place your feet.Attention! Never stand in the gutter.
•Wear shoes with reinforced toecaps and strong anti-slip soles.
•Always wear the correct protective clothing when executing the work.
•Always use a lifting assistance/hoisting installation when moving the material (solar panels, etc.).
•Always place a ladder on a strong, stable base.
•Always place the ladder at an angle of approximately 75º and allow it to extend approximately 1 metre above the edge of the roof.
•If possible, secure the top of the ladder with a rope or tensioning strap.
•Preferably, work in accordance with the “veilig werken op daken” (working safely on roofs) manual.
Application range ClickFit Evo
•Solar panels of all brands and models with a frame height between 30 and 50 mm, with maximum dimensions of 2 x 1m (2m2) per
solar panel.
•Clamping range adjustable hook (tile lath thickness and tile thickness): 30 - 65mm
•Wind zone (1 - 3)
•Roof height (3 - 12 m). Contact your supplier if your roof is higher.
•Type roof covering: Sloping roof with roof tiles.
•Roof slope: Between 15 - 60 degrees (35 degrees is optimum)
Edge zone
The distance from the solar panels to the ridge and gutter must be a minimum of 30 cm, in connection with the wind load.
The distance from the solar panels to the side of the roof must be a minimum of 30 cm. Solar panels may not, either partially or
completely, be mounted in this zone.

Standards, instructions and regulations
When installing the mounting system it is important to comply with the installation manual and the accompanying standards
in order to prevent accidents. Take particular account of the following instructions and regulations:
• Buildings Decree Construction
• PPE Personal Protective Equipment
• KEMAApproval of Electrotechnical Materials
• DIN 1055 Design loads for buildings
• DIN 18299 General regulations for all building sectors
• DIN 18451 Scaffolds
Removal and disassembly
Remove the product in accordance with the local laws and regulations.
Guarantee
Guarantee in accordance with guarantee conditions and general terms and conditions of Esdec BV. These can found on the
website www.esdec.com
Liability
The manufacturer does not accept any liability whatsoever for damage or injury caused by the failure to (strictly) comply
with the safety regulations and instructions in this manual, or by inattentiveness during the installation of the product and
possible accompanying accessories.
• Printing errors reserved
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Rev. 28.11.17 MANUAL - MOUNTING SYSTEM FOR SLOPING ROOFS WITH TILES

3. Product description
The ClickFit Evo mounting system consists of the patented adjustable universal roof hooks, mounting rails and the
installation materials required for the mounting of solar panels on tiled roofs in a portrait or landscape set-up.
The universal roof hook is tted with a rotatable click bracket, which enable both horizontal and vertical mounting rails
to be clicked securely onto the roof hook. The ClickFit Evo mounting system for tiled roofs can be used on all tiled roofs,
regardless of the type of tile.
Roof fastening
The universal roof hooks are fastened to the tile laths. The fact that the universal roof hooks are not fastened to the roof
trusses or joists means that you are free to choose the position of the solar panels on the roof. Height differences in the roof
are easy to ll out with the aid of the adjustable, universal roof hook.
Fastening the mounting rail
The mounting rail is fastened to the Universal roof hooks with a click connector. This does not require any further materials
or tools.
Fastening the panels
The solar panels are fastened to the mounting rails with the aid of universal module clamps.
4. Components overview
4.1 Exploded-view mounting system in portrait set-up
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1 8
7
23
4
5
6

4.2 Exploded-view mounting system in landscape set-up
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7 8 1
3
2
4
5
9
6
4.3 Universal roof hook for portrait or landscape set-up
The Universal roof hook is tted with a rotatable click bracket, which enables the mounting rail to be clicked on both
horizontally and vertically. This means that the roof hook can be used for both portrait and landscape set-ups.
roof hook with clamp brack-
et in portrait set-up roof hook with clamp bracket in landscape set-up

1. Solar panel
2. ClickFit Evo Mounting rail
Article no: 100-800_
3. ClickFit Evo Mounting rail connector
Article no: 100-8061
8. ClickFit Evo Module Clamp universal grey
Article no: 100-8020
7. ClickFit Evo Mounting rail End cap grey
Article no: 100-8060
4.4 Parts list
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9. Self-tapping sheet metal screw
Article no: 100-3010
(With landscape)
4. ClickFit Evo Roof hook universal
Article no: 100-8040
5. ClickFit Evo Roof hook lling rubber
Article no: 100-8063
6. ClickFit Evo Mounting rail cable clip optimizer ready
Article no: 100-8062
7B.ClickFit Evo Mounting rail End cap black
Article no: 100-8060-B
8B.ClickFit Evo Module Clamp universal black
Article no: 100-8020-B

5. Installation preparation
5.1 Check tools and accessories
T30
Scaffold or stable,
safe ladder
Here is a list of the tools/aids required:
Marker / chalk Brush Tape measure Battery-powered
screwing drill
Metal saw Safety gloves
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Rev. 28.11.17 MANUAL - MOUNTING SYSTEM FOR SLOPING ROOFS WITH TILES
5.2 Clean the roof
Clean the tiles on the sloping roof with a brush.
Remove algae, moss, etc. in order to reduce unevenness during the installation to a minimum!
Safety helmet Safety glasses
Safety shoes Dust mask Hearing protectionSafety clothes

5.3 Determining and measuring the position of the solar panels
When determining the position of the solar panels on the sloping roof it is very important to pay attention to direction of the
sunlight during the day and during the entire year. Place the panels on a roof surface that is not shaded. Shadows made by
chimneys, dormer windows, trees and nearby buildings have a negative effect on the yield produced by the solar panels.
Measuring and marking
For the placement of the solar panel (in the portrait or landscape set-up) you require a space of approximately 160x80 cm
or 160x100 cm or 200x100 cm per panel (depending on the type of solar panel).
Ensure that a buffer space of at least 30 cm is maintained around the solar panels on the roof. In other words, 30 cm from
the ridge and the gutter and 30 cm from the sides, in connection with turbulent wind load.
Mark the contours of the panel eld on the tiles with chalk or a marker.
Marking mounting rails and universal roof hooks for portrait set up:
Draw the lines where the mounting rails will be placed: at ¼ from the panel top edge and panel bottom edge.
Now mark where the universal roof hooks must be placed. The roof hook distance depends on a number of variables (wind
load, building height, location, condition of the roof, etc). Follow the instructions of the calculator in relation to the distances
between the roof hooks; this is of primary importance.
Marking mounting rails and Universal roof hooks for a landscape set-up:
Mark the lines where the mounting rails will be placed: at ¼ of the panel side edges. Now mark where the universal roof
hooks must be placed.
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Rev. 28.11.17 MANUAL - MOUNTING SYSTEM FOR SLOPING ROOFS WITH TILES
min. 30 cm
min. 30 cm
min. 30 cm
min. 30 cm
min. 30 cm
min. 30 cm
min. 30 cm
min. 30 cm

6. Installation of the mounting system in portrait set-up
6.1 Pre-mounting the mounting rail connector
First determine the total required rail length for the row of solar panels.
You can fasten the mounting rails to each other with mounting rail connectors. The mounting rail connector has clamps with
teeth that grip the inside of the rail.
Slide the connector into the ends of the mounting rail. Slide the connector in up to the centre of the middle ridge of the
connector.
Connect the number of rails to each other, until the total required rail length has been created.
Attention! See appendix for restrictions and other details.
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6.2 Fastening universal roof hooks
1. Slide the tile above the roof hook upwards, under the tile above it. Hook the top adjustable part of the roof hook behind
the tile lath and tile and place the roof hook in the dip of the roof tile below it.
The top adjustable part of the roof hook is a minimum of 30 mm and a maximum of 65 mm.
2. Tighten the torx screw at the top of the roof hook with a drill with a screw head until the roof hook clamps onto the tile lath/
tile securely. Attention! The tightening moment of the screw connection is 4.5 Nm.
3. Slide the roof tile above the roof hook down again. With some roof tiles the top tile must be adjusted for the roof hook with
an angle grinder or a le, so that the roof tiles t correctly again.*
4. Follow the instructions of the calculator with regard to the distance between the roof hooks; this is of primary importance.
Ensure that the roof hooks are aligned with each other.
*Option: For roof tiles with a high water-repellent edge, the lling rubber can be placed under the roof hook so that the roof
hook rests neatly on the tile. Fold the rubber to create the desired thickness. The lling steps are 5, 10 and 15mm.
Attention! Ensure that the click bracket is in the correct position on every universal roof hook, so that the mounting rail can
be fastened to the roof hook horizontally (see chapter 5.3).
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Rev. 28.11.17 MANUAL - MOUNTING SYSTEM FOR SLOPING ROOFS WITH TILES
2/4H
2/4H
2/4H
1/4H
1/4H
See calculator
30-65 mm
1
3
OPTION
4,5 Nm
4
2
T30

6.3 Fastening the mounting rail
1. Place the mounting rail in the mounted universal roof hooks.
2. Ensure that the end of the mounting rails protrude 90 - 250 mm in relation to the last roof hook.
3. Now click the mounting rail onto the universal roof hooks. Ensure that it clicks rmly into place.
4. Ensure that the mounting rail and the universal roof hook are correctly aligned to each other and the mounting rail is
positioned correctly on the roof hook. Ensure that the mounting rails are directly above each other in connection with the
alignment of the solar panels!
5. Where necessary, the mounting rail can be aligned by means of the height adjustment on the roof hook. Loosen the torx
screw on the underside of the roof hooks a little. Set the desired height and tighten the torx screws again
Attention! The tightening moment of the screw connection is a minimum of 6 Nm.
Attention! See appendix for restrictions and other details.
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min. 90 mm
123
4
1e
2e
3e
4e
min. 30 cm
Click!
68 - 98 mm
T30