ETAS ES4100.1 User manual

ES4100.1 Chassis VME64x
User’s Guide

2
Copyright
The data in this document may not be altered or amended without special noti-
fication from ETAS GmbH. ETAS GmbH undertakes no further obligation in rela-
tion to this document. The software described in it can only be used if the
customer is in possession of a general license agreement or single license. Using
and copying is only allowed in concurrence with the specifications stipulated in
the contract.
Under no circumstances may any part of this document be copied, reproduced,
transmitted, stored in a retrieval system or translated into another language
without the express written permission of ETAS GmbH.
© Copyright 2000 - 2018 ETAS GmbH, Stuttgart
The names and designations used in this document are trademarks or brands
belonging to the respective owners.
V1.0.0_R07DE - 07.2018 TTN F 00K 700 314

ES4100.1 Chassis VME64x - User’s Guide 3
Contents
ETAS Contents
1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Basic Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.1 Labeling of Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.2 General Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1.3 Connecting/Removing Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.4 Opening the Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.5 Requirements made of the User and Obligations of the Operator . . 6
1.1.6 Correct Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.2 Identifications on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 RoHS Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.1 European Union . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4.2 China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5 Taking the Product Back and Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.6 About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.6.1 Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2 Functional Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.2 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.3 Mechanical Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.4 Display Elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.5 Slots . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.6 Backplane . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.7 Power Supply Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.8 Ventilation Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Installation of VMEbus Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

ES4100.1 Chassis VME64x - User’s Guide4
Contents ETAS
3.2 Removal of VMEbus Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.3 Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Connections and Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.1 VME64x . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.2 Power Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.1 Fulfilled Standards and Norms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Ordering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6 ETAS Contact Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

ES4100.1 Chassis VME64x - User’s Guide 5
ETAS Introduction
1 Introduction
This chapter contains information on the following topics:
• "Basic Safety Instructions" on page 5
• "Identifications on the Product" on page 8
• "CE Marking" on page 8
• "RoHS Conformity" on page 8
• "Taking the Product Back and Recycling" on page 9
• "About This Manual" on page 10
1.1 Basic Safety Instructions
Please adhere to the safety instructions in this manuals to avoid injury to yourself
and others as well as damage to the device.
1.1.1 Labeling of Safety Instructions
The safety instructions contained in this manual are shown with the standard
danger symbol shown below:
The following safety instructions are used. They provide extremely important
information. Please read this information carefully.
1.1.2 General Safety Information
Please read the following safety instructions to avoid injury to yourself and others
as well as damage to the device.
ETAS GmbH cannot be made liable for damage which is caused by incorrect use
and handling and not adhering to the safety instructions.
CAUTION!
indicates a low-risk danger which could result in minor or less serious
injury or damage if not avoided.
WARNING!
indicates a possible medium-risk danger which could lead to serious
or even fatal injuries if not avoided.
DANGER!
indicates a high-risk, immediate danger which could lead to serious
or even fatal injuries if not avoided.
Note
Please read the documentation accompanying the product carefully before
using the product.

ES4100.1 Chassis VME64x - User’s Guide6
Introduction ETAS
1.1.3 Connecting/Removing Devices
Please take the following precautionary measures to avoid any injuries and dam-
age to hardware:
• Do not apply any voltages to the ports of the ES4100.1 Chassis VME64x
which do not correspond to the specifications of the relevant port. Refer
to the corresponding boards’ manuals for the exact specification of the I/
O hardware.
• Do not connect or disconnect any devices while the ES4100.1 Chassis
VME64x or external devices are powered on.
First, power off the ES4100.1 Chassis VME64x by using the on/off switch
on the front of the device, and detach all power plugs.
• When inserting any connectors, please make sure they are absolutely
straight and that none of the pins are bent.
1.1.4 Opening the Housing
The ES4100.1 Chassis VME64x must only be opened by qualified technical per-
sonnel!
1.1.5 Requirements made of the User and Obligations of the Operator
Make sure you only assemble, operate and maintain the product if you have the
relevant qualification for and experience with this product. Incorrect usage or
operation by users without an appropriate qualification can lead to serious or
even fatal injuries as well as damage to property.
General Occupational Health and Safety
The existing regulations on occupational health and safety as well as accident
prevention must be adhered to.
1.1.6 Correct Use
The ES4100.1 Chassis VME64x is a system housing creating a hardware-in-the-
loop test system. The ES4100.2-based hardware-in-the-loop test system consists
of:
• Digital and analog interfaces to the ECU, which can be integrated into the
ES4100.1 Chassis VME64x as VME-based boards.
• Battery node simulation (e.g. K15, K30, …) for connecting to the ECU
which can be integrated into the ES4100.1 Chassis VME64x in the form of
VME-based boards.
DANGER!
As long as the ES4100.1 Chassis VME64x is not completely discon-
nected, there is a danger of electrocution!
Disconnect the device from the mains by removing the mains cable –
then wait a few minutes until all components (e.g. power pack,
capacitors) are discharged.
Note
Responsibility for the safety of the system into which the ES4100.1 Chassis
VME64x was integrated lies with the person who assembled the system!

ES4100.1 Chassis VME64x - User’s Guide 7
ETAS Introduction
– The simulation of the vehicle battery itself is not a component part of
the ES4100.1 Chassis VME64x and cannot be integrated here.
The ES4100.1 Chassis VME64x must always be integrated in an ETAS casing spe-
cially designed for this purpose (i.e. ES4015.2 Housing 9U) or in a 19" rack sys-
tem and must not be used as a "standalone" unit.
The ES4100.1 Chassis VME64x is intended to be used as follows:
• In industrial lab facilities or at industrial workplaces,
• As a hardware interface for ECUs in a Hardware-in-the-Loop test system,
• In conjunction with ETAS software supported by the ES4100.1 Chassis
VME64x,
• As an interface together with software programs that serve the standard-
ized, documented and open APIs of ETAS software products.
The ES4100.1 Chassis VME64x is not intended to be used:
• In a vehicle on the road,
• As part of a life support system,
• As part of a medical application,
• In applications in which misuse can lead to injury or damage,
• In environments with conditions outside the specified ranges (see "Envi-
ronmental Conditions" on page 25).
Demands made of Operation
The following requirements are made to ensure safe operation:
• Only use the product in accordance with the specifications in the relevant
User’s Guide. Product safety is not guaranteed if the device is used other
than intended.
• Observe all applicable regulations on site concerning electrical safety as
well as the rules and regulations on occupational health and safety!
• Never use the product in a wet or damp environment.
• Never use the product in areas subject to explosions.
• Make sure you keep the surface of the product clean and dry.
Demands made re the Technical State of the Product
This state-of-the-art product adheres to all recognized safety-related regulations.
The product must only be used if it is in full working order, with the relevant
personal only using the device as it was intended, taking all security issues and
risks into account as well as taking into consideration the relevant documenta-
tion at all times. If the product is not used correctly, the protection of the product
may be impaired.
Maintenance and Cleaning
To clean the outside of the device, use a clean, dry cloth.

ES4100.1 Chassis VME64x - User’s Guide8
Introduction ETAS
1.2 Identifications on the Product
The following symbols are used for identifying the product:
Observe the information in chapter "Technical Data" on page 23.
1.3 CE Marking
ETAS confirms that the product meets the product-specific applicable European
Directives with the CE marking affixed to the product or its packaging. The CE
Declaration of Conformity for the product is available upon request.
1.4 RoHS Conformity
1.4.1 European Union
The EU Directive 2002/95/EU limits the use of certain dangerous materials for
electrical and electronic devices (RoHS conformity).
ETAS confirms that the product corresponds to this directive which is applicable
in the European Union.
1.4.2 China
ETAS confirms that the product meets the product-specific applicable guidelines
of the China RoHS (Management Methods for Controlling Pollution Caused by
Electronic Information Products Regulation) applicable in China with the China
RoHS marking affixed to the product or its packaging.
The concluding chapter "ETAS Contacts" gives you information about the inter-
national ETAS sales and service branch offices.
Symbol Description
Before using the product, carefully read the user’s guide!
Identification for CE (see "CE Marking" on page 8)
Identification for China RoHS (see "RoHS Conformity"
on page 8)
Identification for WEEE directive
(see "Taking the Product Back and Recycling" on page 9)

ES4100.1 Chassis VME64x - User’s Guide 9
ETAS Introduction
1.5 Taking the Product Back and Recycling
The European Union has passed a directive called Waste Electrical and Electronic
Equipment, or WEEE for short, to ensure that systems are set up throughout the
EU for the collection, treatment and recycling of electronic waste.
This ensures that the devices are recycled in a resource-saving way representing
no danger to health or the environment.
Fig. 1-1 WEEE Symbol
The WEEE symbol on the product or its packaging shows that the product must
not be disposed of as residual garbage.
The user is obliged to collect the old devices separately and return them to the
WEEE take-back system for recycling.
The WEEE Directive concerns all ETAS devices but not external cables or batteries.
For more information on the ETAS GmbH Recycling Program, contact the ETAS
sales and service locations (see "ETAS Contact Addresses" on page 27).

ES4100.1 Chassis VME64x - User’s Guide10
Introduction ETAS
1.6 About This Manual
This manual consists of the following chapters:
• "Introduction" on page 5
This chapter
• "Functional Description" on page 13
This section contains detailed information about the features and applica-
tions of the ES4100.1 Chassis VME64x.
• "Operation" on page 17
This section provides information about the installation and removal of
the VMEbus boards, fuse replacement.
• "Connections and Connectors" on page 21
This section contains information about the pin allocation of the connec-
tors and about the power cord.
• "Technical Data" on page 23
This section contains the technical data of the ES4100 Chassis in tabular
form and information on fulfilled standards and norms.
1.6.1 Using This Manual
Representation of Information
All activities to be carried out by the user are shown in what we call a "Use-
Case" format, i.e. the target to be achieved is defined briefly in the title and the
individual steps necessary to achieve this target are then listed. The information
is displayed as follows:
Target definition
Any introductory information...
•Step1
Possibly an explanation of step 1...
•Step2
Possibly an explanation of step 2...
Any concluding remarks...
Concrete example:
To create a new file
If you want to create a new file, no other file may be open.
• Select File → New.
The "Create file" dialog box appears.
• Enter a name for the file in the "File name" field.
The file name must not exceed 8 characters.
• Click OK.

ES4100.1 Chassis VME64x - User’s Guide 11
ETAS Introduction
The new file is created and saved under the name specified. You can now work
with the file.
Typographic Conventions
The following typographic conventions are used:
Important notes for the user are shown as follows:
Select File →Open. Menu commands are shown in boldface/
blue.
Click OK. Buttons are shown in boldface/blue.
Press <ENTER>. Keyboard commands are shown in angled
brackets in block capitals.
The "Open File" dialog box
appears.
Names of program windows, dialog boxes,
fields etc. are shown in quotation marks.
Select the file setup.exe. Text in drop-down lists, program code, as
well as path and file names are shown in
the Courier font.
A conversion between the file types
logical and arithmetic is not possi-
ble.
Content markings and newly introduced
terms are shown in italics
Note
Important note for the user.

ES4100.1 Chassis VME64x - User’s Guide12
Introduction ETAS

ES4100.1 Chassis VME64x - User’s Guide 13
ETAS Functional Description
2 Functional Description
This section contains detailed information about the features and applications of
the ES4100.1 Chassis VME64x.
2.1 Features
The ES4100.1 Chassis VME64x is designed to hold the VME boards. It is respon-
sible for the mechanical mounting of the boards, the connection of the boards
with the VMEbus, the power supply, and the cooling of the boards.
The chassis has the following features:
• 21 slots
• standard VMEbus and VME64x boards
• slots for standard eurocards (100 mm x 160 mm)
• slots separated at 4 HP intervals (22.3 mm)
• 160-pin backplane
• +3.3 V, +5 V, +12 V, and -12 V power supply
• power adapter with wide input voltage range
• controlled fan with fault indication
• 19"-geometry for case or cabinet mounting
• 4 U front panel height
• power switch, fuses, and fault indications on the front panel
The following figure shows the front panel and the position of the controls and
displays.
Fig. 2-1 Front Panel
1HE
3HE
I
0
+5V
+12V
+3,3V
Po w e r
ES 4100
Po w e r F a i l
Fa n er r o r
Ba t t er y A
Ba t t er y B
Fus e
–12V
Bat tery B ? A
Bat tery A ? A

ES4100.1 Chassis VME64x - User’s Guide14
Functional Description ETAS
2.2 Applications
The ES4100.1 Chassis VME64x is designed to allow the construction of large
VMEbus systems. Its active cooling system makes it suitable also for installing
boards with high heat emission.
The chassis can be combined with all ES4000 series rack systems.
2.3 Mechanical Structure
The ES4100.1 Chassis VME64x is designed with 19" geometry and 4 U front
panel height. The power switch and displays are located on the front panel.
The figure below shows a cut-out section of the chassis.
Fig. 2-2 Cut-out Section of the Chassis
2.4 Display Elements
The front panel of the chassis has six LEDs and a control lamp in the power
switch that show you various operating and error statuses.
CAUTION!
The ES4100.1 Chassis VME64x may be installed and operated by
trained technical personnel only.
Improper installation and operation may damage the chassis and
boards, and may cause a health hazard.
Display Meaning
Power Switch Power supply switched on and power voltage applied
Power Fail The "ACFAIL" of the VME bus is active.
Fan Error At least one fan has failed.
+5 V The supply voltage +5 V is active.
+12 V The supply voltage +12 V is active.
-12 V The supply voltage -12 V is active.
+3.3 V The supply voltage +3.3 V is active.
Tab. 2-1 Display on the Front Panel
350,50
L
N
P
E
PE
N
L

ES4100.1 Chassis VME64x - User’s Guide 15
ETAS Functional Description
2.5 Slots
The chassis provides 21 slots at intervals of 4 HP. The slots are designed for stan-
dard eurocards in 100 mm x 160 mm size. The front panel height of the plug-in
boards measures 4 Us.
2.6 Backplane
The backplane of the chassis has 160 pins. The pin allocation complies with the
extended VMEbus standard VME64x. Both VME-standard boards and extended
VME64x-standard boards can be inserted.
2.7 Power Supply Unit
The power supply unit provides the voltages +3.3 V, +5 V, +12 V, and -12 V. The
power supply unit is designed as a wide range unit with an input voltage range
of 100...240 V AC and a frequency range of 50...60 Hz.
The supply voltages of the ES4100.1 Chassis VME64x backplane are protected by
fuses (see "Fuses" on page 18).
The regional requirements for power cords and order number are listed in Tab.
4-2 on page 22.
2.8 Ventilation Fan
The chassis is equipped with thermo-controlled ventilation fans. The air mass
flow adapts automatically to the heat emission of the boards and the ambient air
temperature.
A visible alert on the front panel lights up if at least one fan has failed.
CAUTION!
Please observe, that the maximum current consumption for the
respective supply voltages (3,3 V, 5 V, +/- 12 V, see Tab. 3-1
on page 19) is not exceeded in case of subsequently installed boards.
You can find the information on the current consumption of a board
in the corresponding User’s Guide for the board.
In case of nonobservance the ES4100.1 and built in boards may be
damaged and there is the danger of fire through overheating.

ES4100.1 Chassis VME64x - User’s Guide16
Functional Description ETAS

ES4100.1 Chassis VME64x - User’s Guide 17
ETAS Operation
3 Operation
This section provides information about the installation and removal of the VME-
bus boards, fuse replacement.
3.1 Installation of VMEbus Boards
Some VMEbus boards need to be configured before they can be installed. The
corresponding information can be found in the manuals of the VMEbus board.
To install a board
• Turn off the power to the chassis. Check that all
devices connected with the chassis by cables have
also been powered off.
• If the slot in which you want to install the board is
protected by a cover, remove this cover.
• Insert the board into the slot. Make sure that the
top and bottom of the board smoothly slide in the
guide rails.
• Push the board in until the connector securely locks
into place.
• Fasten the mounting screws for the front panel of
the board.
• Connect the required cables with the front panel
connectors.
3.2 Removal of VMEbus Boards
To remove a board
• Turn off the power to the chassis. Check that all
devices connected with the chassis by cables have
also been powered off.
• Disconnect all connectors from the board you want
to remove.
• Loosen the mounting screws at the top and bottom
edge of the board’s front panel.
• Grasp the handle of the board and pull the board
carefully out.
Note
The boards may only be configured and installed at a workplace that is
protected against electrostatic discharges!
Note
The boards may only be removed at a workplace that is protected against
electrostatic discharges!

ES4100.1 Chassis VME64x - User’s Guide18
Operation ETAS
• Insert the board into its storage package or an anti-
static bag.
• Secure the slot with a protective cover.
3.3 Fuses
The supply voltages of the backplane of the ES4100.1 Chassis VME64x are pro-
tected with fuses (Tab. 3-1).
In case of a fuse defect, we recommend sending the ES4100.1 Chassis VME64x
to ETAS for further testing. For this purpose, the device should be sent to ETAS
(see "ETAS Contact Addresses" on page 27).
If a fuse trips multiple times, the device must be sent to ETAS.
To protect the power supply voltage there are two mains fuses on the backside
of the ES4100.1 at the bottom right (for specification see Tab. 3-2).
WARNING!
Failure to observe the fuse specification can lead to excess currents,
short circuits and fires.
Use only fuses that meet the specification in Tab. 3-1 on page 19!
Never bridge defective fuses!
CAUTION!
Replace fuses only while the ES4100.1 is swiched off.
DANGER!
The mains fuses may only be replaced by ETAS. In case a mains fuse
trips the ES4100.1 must be further tested by ETAS. For this purpose
send the device to ETAS (see "ETAS Contact Addresses" on page 27).
Nonobservance may cause damage to the ES4100.1 and the therein
installed boards and it may lead to excess currents, short circuits and
fires.

ES4100.1 Chassis VME64x - User’s Guide 19
ETAS Operation
Specification of the Fuses F100 - F103 (Manufacturer: Littlefuse, Inc.)
The specification of the fuses F100 - F103 is as follows:
Tab. 3-1 Specification of the Fuses F100 - F103 and Order Numbers
To replace the fuses F100 - F103
The fuses are located inside the ES4100.1 housing next to the power supply unit.
• Turn off the power to the ES4100.1. Check that all
devices connected to the ES4100.1 by cables have
also been powered off.
• Disconnect the power cable of the ES4100.1.
• Remove the base plate of the ES4100.1 housing.
For this purpose loosen six small cross-head screws
on the right side and six small cross-head screws on
the left side.
• Mount the fuses in the respective fuse holders. The
fuse holders are marked according to the value of
the fuse.
Specification of the Mains Fuses (Manufacturer: SIBA)
The specification of the mains fuses is as follows:
Tab. 3-2 Specification of the Mains Fuses
Fuse Type Spezification Protection of
FU103 506 Series Fast-Acting
0506015.MXP
Order Number: 1903015
15 A +3,3 V
FU102 313 Series Slo-Blo®
0313012.MXP
Order Number: 1596757
12 A +5 V
FU100 313 Series Slo-Blo®
0313005.MXP
Order Number: 1596751
5A +12V
FU101 313 Series Slo-Blo®
0313005.MXP
Order Number: 1596751
5A -12V
Fuse Type Spezification Protection of
Mains Fuse 1 SIBA 70-065-065 6,3 A 500 V
Mains Fuse 2 SIBA 70-065-065 6,3 A 500 V

ES4100.1 Chassis VME64x - User’s Guide20
Operation ETAS