ETC Sensor IQ IQ12-ML User manual

Part Number: 7131M2100 Rev: J
Released: 2020-06
Sensor IQ
Intelligent Breaker Panel
Installation Manual

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marked and not marked, are the property of their respective owners.
ETC intends this document, whether printed or electronic, to be provided in its entirety. This
product is intended for professional use only. Read this entire document before using this product.

Table of Contents i
Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . 1
Using This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Document Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . .2
Product Variants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Breaker Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Main Circuit Breaker Kits (120 V). . . . . . . . . . . . . . . . . . . . . . . .4
Main Circuit Breaker Kits (240/277 V) . . . . . . . . . . . . . . . . . . . .5
Panel Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
120 V Panel Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
240/277 V Panel Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Circuit Breakers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Option Cards and Kits . . . . . . . . . . . . . . . . . . . . . . . . . .8
Ride-Thru Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
0–10V Dimming Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
DALI Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Contact Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
UPS Control Backup Wiring Kit . . . . . . . . . . . . . . . . . . . . . . . . .9
500 kcmil Kit (120 V and 240/277 V) . . . . . . . . . . . . . . . . . . . .10
Main Fuse Kits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Tap Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Help from Technical Services . . . . . . . . . . . . . . . . . . . .11
Chapter 1 Prepare to Install . . . . . . . . . . . . . . . . . . . . 12
Inspect the Shipment . . . . . . . . . . . . . . . . . . . . . . . . . .12
Unpack the Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Installation Environment . . . . . . . . . . . . . . . . . . . . . . .12
Electrical Input Requirements . . . . . . . . . . . . . . . . . . .13
Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Parts and Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Cable Routing and Conduit Access . . . . . . . . . . . . . . .15
Rotating the User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Branch Circuit Numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

ii Sensor IQ Installation Manual
Chapter 2 Installation . . . . . . . . . . . . . . . . . . . . . . . . .17
Mount the Back Pan . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Install Main Circuit Breaker (Optional) . . . . . . . . . . . .19
Install Main Fuse Kit (Optional) . . . . . . . . . . . . . . . . . .19
Install Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Rough-in and Terminate Cable . . . . . . . . . . . . . . . . . .20
Connect Main Feed 120 V . . . . . . . . . . . . . . . . . . . . . .21
Connect Main Feed 240/277 V . . . . . . . . . . . . . . . . . . .23
Connect Load Wiring 120 V . . . . . . . . . . . . . . . . . . . . .25
Connect Load Wiring 240/277 V . . . . . . . . . . . . . . . . .27
Power Control Processor . . . . . . . . . . . . . . . . . . . . . . .28
Low-Voltage Trough . . . . . . . . . . . . . . . . . . . . . . . . . .28
Install Option Cards . . . . . . . . . . . . . . . . . . . . . . . . . . .29
Connect Data Wiring . . . . . . . . . . . . . . . . . . . . . . . . . .30
Primary/Secondary Switch (IQ48 only). . . . . . . . . . . . . . . . . . .31
DMX Control Wiring and Termination . . . . . . . . . . . . . . . . . .33
Connect and Configure Emergency Contact. . . . . . . . . . . . . .34
Connect EchoConnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Chapter 3 Final Installation and Power Up . . . . . . . . 36
Verify Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Install the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . .36
Install the Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Power Up and Test . . . . . . . . . . . . . . . . . . . . . . . . . . . .37
Appendix A Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Intelligent Breaker Specification . . . . . . . . . . . . . . . . .38
120 V Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
240/277 V Breaker Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Main Breakers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Introduction 1
Introduction
Congratulations on your purchase of the ETC Sensor IQ Breaker Panel. This panel has a small footprint,
low heat dissipation, and low noise, allowing it to be installed in a variety of locations. Features of the
Sensor IQ panel include:
• Built-in time clock, preset, and DMX controls
• Built-in network interface provides per-circuit reporting and advanced control via streaming ACN
(sACN)
• Control for up to 48 intelligent breaker circuits
• Optional main breaker
• 120 V (bi-phase* available), 240 V, and 277 V
• Option cards allow for DALI control, 0–10 V control, and contact closure input
• UL924 listed emergency dry contact input suitable for connection to external emergency systems
• Isolated ground option for 120 V and 240 V panels only
*Bi-phase is commonly called single phase or 1 phase.
Using This Manual
This manual contains procedures for installation of the Sensor IQ Breaker Panel and the field-installed
options such as the 0–10V output control option card, contact input, and ride-thru option.
When viewing this document in electronic form (pdf file) with Adobe Acrobat®Reader, blue italicized
text followed by a page number is a link within the document. If you click on the link, Acrobat will
navigate to that section or topic.
Document Conventions
This document uses the following conventions to draw your attention to important information.
Please email comments about this manual to: [email protected].
All ETC documents are available for free download from our website at etcconnect.com.
Note:
Notes are helpful hints and information that is supplemental to the main text.
CAUTION:
A Caution statement indicates situations where there may be undefined or
unwanted consequences of an action, potential for data loss or an equipment
problem.
WARNING: A Warning statement indicates situations where damage may occur, people
may be harmed, or there are serious or dangerous consequences of an action.
WARNING: RISK OF ELECTRIC SHOCK! This warning statement indicates situations where
there is a risk of electric shock.

2Sensor IQ Installation Manual
Important Safeguards
READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
When using this electrical equipment, basic safety precautions should always be followed including the
following:
• For indoor use only. Do not use outdoors.
• Do not mount near gas or electric heaters.
• Equipment should be mounted in locations where it will not readily be subjected to tampering by
unauthorized personnel.
• The use of accessories, other than those listed as suitable for use with this product, is not allowed
and may cause an unsafe condition.
• Do not use this equipment for other than its intended use.
SAVE THESE INSTRUCTIONS

Introduction 3
Product Variants
Breaker Panels
120 V Standard Breaker Panel Models
Model Part
Number Description Max current/phase
Recess
Mounted
Door
Surface
Mounted
Door
IQ12-ML 7131A1012 3 phase, 12 breaker panel
with main lug only 100 A 7131A1522 7131A1512
IQ12-1 7131A1111
bi-phase, 12 breaker with
option for main lug or main
breaker
100 A 7131A1511 7131A1521
IQ12 7131A1011
3 phase, 12 breaker with
option for main lug or main
breaker
100 A 7131A1511 7131A1521
IQ24-1 7131A1131
bi-phase, 24 breaker with
option for main lug or main
breaker
200 A 7131A1531 7131A1541
IQ24 7131A1031
3 phase, 24 breaker with
option for main lug or main
breaker
200 A 7131A1531 7131A1541
IQ48-1 7131A1161
bi-phase, 48 breaker with
option for main lug or main
breaker
400 A 7131A1551 7131A1561
IQ48 7131A1061
3 phase, 48 breaker with
option for main lug or main
breaker
400 A 7131A1551 7131A1561
240/277 V Standard Breaker Panel Models
Model Part
Number Description Max current/phase
Recess
Mounted
Door
Surface
Mounted
Door
IQ12-277 7131A1211 277 V, 3 phase, 12 breaker
panel with main lug 100 A 7131A1621 7131A1611
IQ24-277 7131A1231 277 V, 3 phase, 24 breaker
panel with main lug 200 A 7131A1641 7131A1631
IQ48-277 7131A1261 277 V, 3 phase, 48 breaker
panel with main lug 400 A 7131A1661 7131A1651
IQ12-240 7131A1311 240 V, 3 phase, 12 breaker
panel with main lug 100 A 7131A1621 7131A1611
IQ24-240 7131A1031
240 V, 3 phase, 24 breaker
with option for main lug or
main breaker
200 A 7131A1641 7131A1631
IQ48-240 7131A1161
240 V, 3 phase, 48 breaker
with option for main lug or
main breaker
400 A 7131A1661 7131A1561

4Sensor IQ Installation Manual
Main Circuit Breaker Kits (120 V)
See the Sensor IQ Main Breaker Kits Installation Guide for more information.
Amperage
AIC
Rating,
Poles
Kit Part
Number Description
100 A
22 kA,
3pole
7131K1012 Main Breaker for top-feed IQ12 or IQ24
7131K1012-B Main Breaker for bottom-feed IQ12 or IQ24
65 kA,
3pole
7131K1016 Main Breaker for top-feed IQ12, IQ24, or IQ48
7131K1016-B Main Breaker for bottom-feed IQ12, IQ24, or IQ48
22 kA,
2pole
7131K1112 Main Breaker for top-feed IQ12 or IQ24
7131K1112-B Main Breaker for bottom-feed IQ12 or IQ24
200 A
22 kA,
3pole
7131K1022 Main Breaker for top-feed IQ24 or IQ48
7131K1022-B Main Breaker for bottom-feed IQ24 or IQ48
65 kA,
3pole
7131K1026 Main Breaker for top-feed IQ24 or IQ48
7131K1026-B Main Breaker for bottom-feed IQ24 or IQ48
22 kA,
2pole
7131K1222 Main Breaker for top-feed IQ24 or IQ48
7131K1222-B Main Breaker for bottom-feed IQ24 or IQ48
225 A 65 kA,
3pole
7131K1815 Main Breaker for top-feed IQ48
7131K1815-B Main Breaker for bottom-feed IQ48
250 A 22 kA,
3pole
7131K1816 Main Breaker for top-feed IQ48
7131K1816-B Main Breaker for bottom-feed IQ48
400 A
65 kA,
3pole
7131K1046 Main Breaker for top-feed IQ48
7131K1046-B Main Breaker for bottom-feed IQ48
65 kA,
2pole
7131K1146 Main Breaker for top-feed IQ48
7131K1146-B Main Breaker for bottom-feed IQ48

Introduction 5
Main Circuit Breaker Kits (240/277 V)
See the Sensor IQ Main Breaker Kits Installation Guide for more information.
Note:
Main circuit breakers in 240/277 V Sensor IQ panels do not add to the series SCCR
of the panel but serve as convenience disconnects. A 200 A Main Fuse Kit that raises
the series rating of the panel to 65 kA is available (240/277 V panels only). See Main
Fuse Kits on page 10.
Note:
Main circuit breaker kits for 240/277 V Sensor IQ panels are custom items. If you
want to use a main circuit breaker as a convenience disconnect, please contact the
ETC Systems Group for ordering information. See Help from Technical Services on
page 11.
Amperage AIC Rating, Poles Kit Part
Number Description
100 A 3 pole, 10 kA, 14 kA*
7131K1211 Main Breaker for top-feed IQ12, IQ24, or IQ48
7131K1211-B Main Breaker for bottom-feed IQ12, IQ24, or IQ48
200 A 3 pole, 10 kA, 14 kA*
7131K1226 Main Breaker for top-feed IQ24 or IQ48
7131K1226-B Main Breaker for bottom-feed IQ24 or IQ48
400 A 3 pole, 10 kA, 14 kA*
7131K1246 Main Breaker for top-feed IQ48
7131K1246-B Main Breaker for bottom-feed IQ48
*Panels with a 20 A or lower branch breaker have 14 kA AIC rating, and 30 A breakers have a 10 kA AIC rating.

6Sensor IQ Installation Manual
Panel Overview
120 V Panel Diagram
11 9 7 5 3 1
12 10 8 6 4 2
Expandable cable
trough for low-voltage
cable routing
Main lugs or
field-installed Main
Circuit Breaker kit
Branch Circuit
Breakers
User Interface panel
Option cards
IQ-LVD, IQ-DALI,
IQ-FLO, IQ-CI,
IQ-RTO
Iso ground bar option
installs here for 12- and
24-circuit panels
Breaker for User
Interface
Keyholes for easy
mounting (located top
and bottom)
Panel neutral
Panel ground
Load ground bar
Wire tie points
Iso ground bar option
installs here in the
48-circuit panel
Bottom keyholes are
upside-down for
inverted mounting
Ethernet Option Card
(factory installed)