ETC Source Four LED Series User manual

Copyright © 2015 Electronic Theatre Controls, Inc.
All Rights reserved.
Product information and specifications subject to change.
Part Number:
7060M2500-06.01 Rev B
Released: July 2015
Assembly Guide
Production Dates: September 2004 - Present
ATTENTION: The part numbers listed in this guide may differ from the parts
required for your particular Source Four fixture. Part numbers for
fixtures change occasionally as parts are replaced or upgraded.
To ensure that you are ordering the proper part for your specific
fixture, please contact your ETC dealer, or ETC Customer Service
for assistance.

iTable of Contents
Table of Contents
Basic Fixture. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Assembling basic fixture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Lamp Burner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Assembling lamp socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Reflector Housing Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Removing reflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Installing reflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Cleaning reflector. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Shuttle Barrel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Assembling front barrel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Lens Tubes - 19° to 50° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Assembling lens tube - 19° to 50° . . . . . . . . . . . . . . . . . . . . . . .15
Cleaning glass lens - 19° to 50° and all EDLT lenses . . . . . . . .18
Lens Tube - 10° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Lens Tube - 5° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Assembling lens tubes - 5° and 10°. . . . . . . . . . . . . . . . . . . . . .21
Cleaning polymer lens - 5° and 10° . . . . . . . . . . . . . . . . . . . . . .21
Lens Tube - 14° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Assembling lens tube - 14° . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Cleaning glass lenses - 14° . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Lens Tube - 70° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Assembling lens tube - 70° . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Cleaning glass lens - 70° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Lens Tube - 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Assembling lens tube - 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Cleaning glass lens - 90° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
ETC
®
, Emphasis
®
, Expression
®
, Insight™, Imagine™, Focus™, Express™, Unison
®
, Obsession
®
II, ETCNet2™,
EDMX™, Source Four
®
, Revolution
®
, Sensor
®
, and WYSILink™ are either registered trademarks or trademarks
of Electronic Theatre Controls, Inc. in the United States and other countries.
All other trademarks, both marked and not marked, are the property of their respective owners.

Basic Fixture 1
Basic Fixture
Reference
Number
Part
Number
Description Quantity
Required
1 7060A2008 Lamp burner assembly rated up to 750W, Black 1
2 7060A2011-K Reflector housing assembly, single clutch, Black 1
3 7060A2011-K1 Reflector housing assembly, single clutch, White 1
4 7060A2020-K Reflector housing assembly, double clutch, Black 1
5 7060A2020-K1 Reflector housing assembly, double clutch, White 1
6 7060A2012-K Shutter barrel assembly, Black 1
7 7060A2012-K1 Shutter barrel assembly, White 1
8 7060A2000-K 5° lens tube, with knob 1
9 7060A2001-K 10° lens tube, with knob 1
10 7060A2050-K 14° lens tube, with knob 1
11 7060A2002-K 19° lens tube (6 x 16), with knob 1
12 7060A2003-K 26° lens tube (6 x 12), with knob 1
13 7060A2004-K 36° lens tube (6 x 9), with knob 1
14 7060A2005-K 50° lens tube (4.5 x 6), with knob 1
15 7060A2051-K 70° lens tube, with knob 1
16 7060A2052-K 90° lens tube, with knob 1
17 7060A4008-01 Knob set with male insert 2
18 HW5143 Washer, flat fiber 1
19 HW5197 Screw, 1/4-20 x 5/8, black zinc 1
Note:
Any part that is indicated as “Black” may be also ordered in white or silver. When
ordering white, use the part number suffix -1, and for silver, use the part number
suffix -5.
1
2
3
4
5
Figure 1
6
7
Color frame
Gel retainer
clip
8
9
10
11
12
13
14
15
16
18
17
19

2Source Four Assembly Guide
Assembling basic fixture
Step 1: Follow instructions under Assembling lamp socket, page 5.
Step 2: Follow instructions under Reflector Housing Assembly, page 8.
Step 3: Follow instructions under Shuttle Barrel Assembly, page 11.
Step 4: Assemble Lens Tubes following the instructions for your applicable lens degree
application.
Step 5: Insert lens tube assembly (8-16) fully into the front barrel assembly (6-7). Align
the mounting hole with the slot and secure with knob (17). See Figure 1.
Step 6: Install reflector housing (2-5) onto front barrel assembly (6-7) and align the two
mounting holes. Secure with screw (19) on top, and knob (17) on bottom. Tighten
both securely. See Figure 1.
Step 7: Install the lamp socket assembly (1) to the reflector housing (2-5) and secure with
brass knurled screw on rear of lamp socket assembly.
Step 8: Release the gel retaining clip by pushing it sideways while gently pulling
backwards.
Step 9: Insert the color frame.
Step 10: Lock the clip by pushing sideways while gently pushing it forward.

Lamp Burner Assembly 3
Lamp Burner Assembly
Reference
Number
Part
Number
Description Quantity
Required
1 7060A1033 Lamp retainer retrofit kit (Note: Does not include socket) 1
2 7060A2015 Light baffle retrofit kit
Includes socket w/ mounting hardware and sleeve 1
3 7060A3007 Socket, light baffle casting (Note: For all related fixtures regardless
of color) 1
4 7060A3011 Hub, index casting 1
5 7060A3012 Spring, lamp retainer 1
6 7060A3025 Screw, 1/4-20 x 1.55 knurled head 1
7 7060A3055 Housing, socket, casting, Black 1
8 7060A3056 Clamp, strain relief, Black 1
9 7060A3085 Lamp retainer wire 1
10 7060A4007 Knob, X-Y, lamp set 1
11 7060A4008-02 Knob, Z, lamp set w/ female insert 1
12 7060A4011 Bushing cup 1
13 7060A4019 Label, Fixture Warning 1
14 7060A4037 Handle, Insulated Rear, Black 1
15 7060A4094 750W Handle label, Black 1
16 7060A4095 Label, 750W Handle, White 1
17 7060B7003
48" Source Four ground wire assembly
W420 wire, 16 Awg, 200C/300V, green, UL 1180/CSA w/ J490T
lugs
1
18 7060B7007
4" Source Four ground wire assembly
W420 wire, 16 Awg, 200C/300V green, UL 1180/CSA w/ J490T
lugs
1
19 7060B7019 S4 UL Socket Assy 1
20 HW2125 Screw, 6-32 x 3/8” PhFHTC (lamp blocking screw not pictured) 1
21 HW2181 Screw, self tap, 6-32 x 5/8, black zinc 4
22 HW3103 Screw, 8-32 x 5/8 PhFHMS, black zinc 2
4
12
7
24
31
29
25
18
3
239
14
21
6
11
27
28
26
8
22
5
Figure 2
10
13
17
30
19
7

4Source Four Assembly Guide
23 7060A3204 Bolt, 1/4-20 x 1 3/4”, full thread 1
24 HW5123 Nut, hex, 9/16-18, black zinc 1
25 HW534 Nut, hex, 1/4-20, black zinc 1
26 HW746 Screw Retainer Flat 12-6-1 1
27 HW747 Washer, wave 1
28 HW748 Spring, compression CO720-072 1
29 HW749 Spring Ground 1
30 HW8209 Clip, Tinnerman 1
31 W6195 Sleeve, fiberglass 39”, 5/16”, Black 1
32 W689-1 Sleeve, fiberglass 39”, 5/16”, White 1
Note:
Any part that is indicated as “Black” may be also ordered in white or silver. When
ordering white, use the part number suffix -1, and for silver, use the part number
suffix -5.
Reference
Number
Part
Number
Description Quantity
Required

Lamp Burner Assembly 5
Assembling lamp socket
Tools Required:
• Open-end adjustable wrench or a 7/16” socket
• Needle-nose pliers
• #2 Phillips screwdriver
Step 1: Set the crossbar of the retainer clip (9) under the two hooks on the clip bracket
as shown in Figure 3.
Step 2: Place the Tinnerman clip (30) over the retainer clip crossbar between the two
hooks and press it down firmly until it snaps into place.
Step 3: Insert the bolt (23) through the light baffle socket casting (3). See Figure 4.
Step 4: Install the green ground wire assemblies (17 and 18) on the bolt (23) with the
prongs on the crimped connectors toward the casting. Run both wires through
the indent in the lip around the bolt hole. Secure with nut (25) and tighten
securely (60 inch pounds).
Step 5: Place the socket assembly (19) into the light baffle socket casting (3). Be sure it
is well seated.
30
9
Figure 3
30
23
18
17
9
19
5
25
Figure 4
3

6Source Four Assembly Guide
Step 6: Install the lamp retainer spring (5). The lamp retainer spring secures the socket.
Insert the spring one end at a time, making sure the rectangular slot in each side
of the spring seats on the corresponding tab in the casting. See Figure 4.
Step 7: Install the bushing cup (12) into the housing socket casting (7) as shown in
Figure 5. The cup should slide smoothly up and down, but not side to side.
Step 8: Insert the threaded end of the index hub (4) through the holes in the bushing cup
and the back of the housing socket casting (7).
Step 9: Slide the X-Y knob (10) over the exposed index hub bolt (4), then insert the wave
washer (27) on the bolt and secure with the 9/16 hex nut (24). Hand tighten the
X-Y knob (10).
Step 10: Insert the knurled head screw (6) through the housing socket (7) casting as
shown in Figure 6.
Step 11: Install the shorter green ground wire (18) onto the screw. The prongs on the
crimped connector should be toward the casting.
Step 12: Install the ground spring (29) onto the screw and secure it with the Southco flat
retaining ring (26). Install the Southco ring with its prongs away from the casting.
Note:
If the spring does not seat correctly, coax it into place with a screwdriver or needle-
nose pliers.
Note:
Install the wave washer with the upward curve toward the hex nut.
Note:
Use pliers to straighten the Southco retaining ring (26) if it bends when you install
it on the bolt.
12
7
4
27
24
10 Figure 5
6
8
29
26
Cable Clamp in
Housing
22
28
11
Figure 6 Figure 7
Green wires
White wires
7
18
23

Lamp Burner Assembly 7
Step 13: Lay the leads in the bottom half of the cable clamp (located in the housing socket
casting [7]), making sure that the fiberglass sleeving extends slightly past the
screw holes in the housing socket casting. Install new sleeving if necessary.
Then, route the wires as shown in Figure 7.
Step 14: Install the top half of the cable clamp (8) and secure it with the two screws (22).
Tighten the screws alternately to ensure a solid connection.
Step 15: Using the four screws (21), attach the handle (14) to the lamp socket assembly.
See Figure 2.
Step 16: Place the compression spring (28) on the protrusion on the inside of the index
hub. See Figure 6.
Step 17: Insert bolt (23) through spring (28) and through the index hub (4) of the housing
socket (7), joining the two castings as shown in Figure 6. Make sure wires are
not pinched between the two pieces.
Step 18: Before proceeding, check again to make sure the wires are still positioned as
indicated in Figure 7. Adjust if necessary.
Step 19: Press the two castings together firmly so the bottom of the light baffle (3) sits on
top of the cable clamp (8), then install Z lamp knob (11). Hand tighten the knob
all the way to the right. See Figure 6.
CAUTION:
You must follow the wire routing diagram to ensure that the socket leads do not
interfere with the lamp focus mechanism.
Note:
To ensure that the clamp holds the cable tightly, flatten the cable, then fold over
the sleeving before you install the top half of the clamp. Make sure the top edge
of the cable clamp is even with the edge of the socket to prevent interference with
lamp focus movement. Make sure sleeving is not pinched.
CAUTION:
You must install Z knob as described above to ensure proper lamp focus travel.

8Source Four Assembly Guide
Reflector Housing Assembly
Reference
Number
Part
Number
Description Quantity
Required
1 7060A2013-K Reflector housing rivet assembly, single clutch, Black 1
2 7060A2019-K Reflector housing rivet assembly, double clutch, Black 1
3 7060A3006 Clip, reflector retainer 4
4 7060A3019 Spring, reflector support 1
5 7060A3058 Bracket, Yoke, Black 1
6 7060A3080 Light leak baffle, Black 2
7 7060A4008-01 Knob set with male insert 1
8 7060A4010 Bushing, gate 4
9 7060A4015 Reflector, molded glass, coated 1
10 HW5125 Bolt, carriage 5/16-18 x 3/4” LG 2
11 HW5126 Washer, flat, 5/16, black zinc 4
12 HW5127 Nut, hex, 5/16-18 2
13 HW5193 Bolt, hex, 5/16-18 x 3/4”, black zinc 2
14 HW5197 Screw, PH, 1/4-20 x 5/8”, black zinc 1
15 HW752 Rivet, machine, 3/16 x 31, oval head, black zinc 4
16 HW8144 Handle, yoke, knob, 5/16-15, Black 2
Note:
Any part that is indicated as “Black” may be also ordered in white or silver. When
ordering white, use the part number suffix -1, and for silver, use the part number
suffix -5.
Double-clutch reflector housing
for 5°and 10° fixtures.
Figure 8
1
2
3
4
5
7
8
9
10
11
13
14
15
16