Eurtotherm 2216e User manual

2200e
Engineering
Handbook
2200e Series Controllers
HA029989/3
July 2014

2200e Series Installation and Configuration Handbook Contents
2200e Series Controllers
Installation and Configuration Handbook
Models 2216e, 2208e and 2204e
Contents
1Installation................................................................................................................................................1-1
1.1 Instrument Layouts ......................................................................................................................................... 1-1
1.1.1 Outline Dimensions ................................................................................................................................................................................... 1-2
1.1.2 Recommended minimum spacing of controllers ............................................................................................................................. 1-2
1.2 Introduction.................................................................................................................................................... 1-3
1.2.1 Controller labels......................................................................................................................................................................................... 1-3
1.3 Mechanical Installation................................................................................................................................... 1-3
1.3.1 Unplugging and plugging-in the controller........................................................................................................................................ 1-3
1.4 Wiring............................................................................................................................................................. 1-4
1.4.1 Wire Sizes ..................................................................................................................................................................................................... 1-5
1.4.2 Sensor input connections ........................................................................................................................................................................ 1-6
1.4.3 Outputs 1 and 2 connections................................................................................................................................................................. 1-6
1.5 PDS Modes...................................................................................................................................................... 1-7
1.6 Snubbers......................................................................................................................................................... 1-7
1.7 Typical single loop wiring diagram ................................................................................................................. 1-7
1.8 Logic Drive Fan Out ........................................................................................................................................ 1-8
1.9 EIA232/485/422 Communication connections .................................................................................................. 1-8
1.9.1 Wiring of EIA-485 serial communication links................................................................................................................................... 1-9
1.10 DeviceNet® Wiring to Series 2200e Controllers ............................................................................................ 1-10
1.10.1 DeviceNet Terminal Functions .............................................................................................................................................................1-10
1.10.2 Wiring Interconnections for DeviceNet Communications ...........................................................................................................1-10
2Operation..................................................................................................................................................2-1
2.1 Front Panel Layout.......................................................................................................................................... 2-1
2.2 Getting Started ............................................................................................................................................... 2-3
2.2.1 To View The Process Value and Setpoint ........................................................................................................................................... 2-3
2.2.2 To Adjust The Setpoint............................................................................................................................................................................. 2-3
2.2.3 To View The Display Units....................................................................................................................................................................... 2-3
2.2.4 Use Of The “SCROLL” Button ........................................................................................................................................................ 2-4
2.2.5 Use Of The ‘PAGE’ Button ............................................................................................................................................................... 2-4
2.3 Parameter Lists ............................................................................................................................................... 2-5
2.4 Manual or Automatic Control ......................................................................................................................... 2-6
2.4.1 To Select Auto/Manual Operation........................................................................................................................................................ 2-6
2.4.2 To Manually Adjust Output Power........................................................................................................................................................ 2-6
2.5 Selecting SETPOINT 1 OR SETPOINT 2 ............................................................................................................. 2-7
2.5.1 To Select Setpoint 1 orSetpoint 2......................................................................................................................................................... 2-7
2.6 Ramp Dwell Function...................................................................................................................................... 2-7
2.6.1 To Set up a Ramp/Time Program.......................................................................................................................................................... 2-8
2.6.2 To Run the Program.................................................................................................................................................................................. 2-8
2.6.3 Power Failure During Program Run...................................................................................................................................................... 2-8
2.7 Location of Parameters - Block Diagram ......................................................................................................... 2-9
2.8 Navigation Diagram ...................................................................................................................................... 2-10
2.9 Parameter Tables .......................................................................................................................................... 2-11
2.9.1 HOME Display............................................................................................................................................................................................2-11
2.9.2 Alarm List....................................................................................................................................................................................................2-11
2.9.3 Autotune List .............................................................................................................................................................................................2-12
2.9.4 PID List.........................................................................................................................................................................................................2-12
2.9.5 Setpoint List...............................................................................................................................................................................................2-12
2.9.6 Input List.....................................................................................................................................................................................................2-13
2.9.7 On/Off List..................................................................................................................................................................................................2-13
2.9.8 Output List .................................................................................................................................................................................................2-13
2.9.9 Communications List...............................................................................................................................................................................2-14
2.9.10 Access List ..................................................................................................................................................................................................2-14
2.10 Alarms .......................................................................................................................................................... 2-15
2.10.1 Types of Alarm Used in the 2200........................................................................................................................................................2-15
2.11 Alarm Relay Output ...................................................................................................................................... 2-16
2.11.1 Setting Alarm Levels................................................................................................................................................................................2-16
2.11.2 Alarm Indication and Acknowledgement..........................................................................................................................................2-17
2.11.3 Diagnostic Alarms ....................................................................................................................................................................................2-18
iPart No. HA029989 Issue 3 CN31940 July-14

Contents 2200e Series Installation and Configuration Handbook
3Access Levels ............................................................................................................................................ 3-1
3.1 The Different Access Levels .............................................................................................................................3-1
3.2 Selecting An Access Level................................................................................................................................3-1
3.2.1 Access list header .......................................................................................................................................................................................3-1
3.2.2 Password entry ............................................................................................................................................................................................3-1
3.2.3 Level Selection.............................................................................................................................................................................................3-2
3.2.4 Configuration password............................................................................................................................................................................3-2
3.2.5 Configuration level.....................................................................................................................................................................................3-2
3.2.6 To Return to Operator Level...................................................................................................................................................................3-2
3.3 Edit Level ........................................................................................................................................................3-3
3.3.1 To Set Operator Access to a Parameter ..............................................................................................................................................3-3
3.3.2 To Hide or Reveal a Complete List........................................................................................................................................................3-3
3.3.3 To Promote a Parameter ..........................................................................................................................................................................3-3
4Tuning....................................................................................................................................................... 4-1
4.1 What Is Tuning?...............................................................................................................................................4-1
4.2 Automatic Tuning............................................................................................................................................4-1
4.2.1 Heating and Cooling Output Cycle Times ...........................................................................................................................................4-1
4.3 How To Tune ...................................................................................................................................................4-2
4.3.1 Typical automatic tuning cycle ...............................................................................................................................................................4-2
4.3.2 Calculation of the cutback values..........................................................................................................................................................4-2
4.4 Manual Tuning ................................................................................................................................................4-3
4.4.1 Setting the cutback values .......................................................................................................................................................................4-3
4.4.2 Integrating Action and Manual Reset ...................................................................................................................................................4-4
4.4.3 Automatic Droop Compensation (Adc) ...............................................................................................................................................4-4
5Configuration ........................................................................................................................................... 5-1
5.1 To Select Configuration Level..........................................................................................................................5-1
5.2 To Select a Configuration Parameter...............................................................................................................5-2
5.3 To Leave Configuration Level ..........................................................................................................................5-2
5.4 Steps Involved In Configuring A Controller .....................................................................................................5-2
5.5 Navigation Diagram (PART A)..........................................................................................................................5-3
5.6 Configuration Parameter Tables......................................................................................................................5-5
5.6.1 Instrument Configuration.........................................................................................................................................................................5-5
5.6.2 Input Configuration....................................................................................................................................................................................5-6
5.6.3 Calibration Configuration.........................................................................................................................................................................5-6
5.6.4 Alarm Configuration ..................................................................................................................................................................................5-7
5.6.5 Logic Inputs Configuration - 2208e and 2408e only........................................................................................................................5-7
5.6.6 AA Alarm Relay Configuration - 2208e and 2408e only .................................................................................................................5-8
5.6.7 Digital Communications Configuration ................................................................................................................................................5-8
5.6.8 Output 1 Configuration ............................................................................................................................................................................5-9
5.6.9 Output 2 Configuration ......................................................................................................................................................................... 5-10
5.6.10 Output 3 Configuration ......................................................................................................................................................................... 5-10
5.6.11 Output 4 Configuration ......................................................................................................................................................................... 5-10
5.6.12 Password Configuration ......................................................................................................................................................................... 5-10
5.6.13 Exit Configuration .................................................................................................................................................................................... 5-10
5.7 Configuration of Digital Communications ..................................................................................................... 5-11
5.7.1 To Configure the Function, and Baud Rate ..................................................................................................................................... 5-11
5.7.2 To Set Instrument Address ................................................................................................................................................................... 5-11
5.8 DeviceNet...................................................................................................................................................... 5-12
5.8.1 The EDS File............................................................................................................................................................................................... 5-12
5.8.2 ODVA Compliance................................................................................................................................................................................... 5-12
6User Calibration........................................................................................................................................ 6-1
6.1 What is the Purpose of User Calibration? ........................................................................................................6-1
6.2 User Calibration Enable...................................................................................................................................6-1
6.2.1 The User calibration configuration List................................................................................................................................................6-1
6.3 Single Point Calibration...................................................................................................................................6-2
6.4 Two Point Calibration......................................................................................................................................6-3
6.5 Calibration Points and Calibration Offsets.......................................................................................................6-3
7Alarm Configuration ................................................................................................................................. 7-1
7.1 Definition Of Alarms And Events .....................................................................................................................7-1
7.1.1 Types of Alarms...........................................................................................................................................................................................7-1
7.2 Digital Output Functions .................................................................................................................................7-2
7.3 Step1 - To Configure the Four ‘Soft’ Alarms ....................................................................................................7-3
7.4 Step 2 - To Attach an Alarm to A Physical Output ...........................................................................................7-4
ii Part No. HA029989 Issue 3 July-14

2200e Series Installation and Configuration Handbook Contents
7.5 Step 3 - To Group Alarms on a Single Output ................................................................................................. 7-5
7.6 Step 4 - To Remove Alarms From An Output................................................................................................... 7-5
8Motorised Valve Control...........................................................................................................................8-1
8.1 Parameters For Motorised Valve Control ........................................................................................................ 8-1
8.2 Commissioning the Motorised Valve Controller .............................................................................................. 8-1
8.2.1 Adjusting the minimum on-time ‘Ont.H’............................................................................................................................................ 8-1
8.3 Motorised Valve Applications ......................................................................................................................... 8-2
8.3.1 Auto Tuning ................................................................................................................................................................................................. 8-2
8.3.2 Valve Positioner Set-up Table ................................................................................................................................................................ 8-2
9Load Current Monitoring and Diagnostics ................................................................................................9-1
9.1 Load Current Monitoring and Diagnostics....................................................................................................... 9-1
9.2 Example Wiring Diagram (For mode 1 & 2 operation)..................................................................................... 9-2
9.3 Example Wiring Diagram (for mode 5 operation)............................................................................................ 9-3
9.4 Operation ....................................................................................................................................................... 9-4
9.4.1 To Read Load Current (modes 2 and 5 only) .................................................................................................................................... 9-4
9.4.2 To Display Load Current Continuously in the Lower Readout (modes 2 and 5 only)........................................................... 9-4
9.4.3 Display Modes ............................................................................................................................................................................................. 9-4
9.4.4 How Heater Alarms Are Displayed........................................................................................................................................................ 9-5
9.5 To Set The Alarm Trip Levels .......................................................................................................................... 9-5
9.6 Relay Outputs ................................................................................................................................................. 9-6
9.7 To Configure PDS Load Current Diagnostics.................................................................................................... 9-6
9.7.1 To Configure the Logic Module for PDS modes 1 or 2.................................................................................................................. 9-6
9.7.2 To configure Logic Input 1 for PDS (Mode 5 only) ......................................................................................................................... 9-7
9.8 To Configure Low and High Current Trip Alarms............................................................................................. 9-7
9.9 To Attach Soft Alarms To A Relay Output ....................................................................................................... 9-8
9.10 The Scaling Factor .......................................................................................................................................... 9-9
9.10.1 To Adjust The Scaling Factor .................................................................................................................................................................. 9-9
10 Retransmission..............................................................................................................................10-1
10.1 What is retransmission.................................................................................................................................. 10-1
10.2 To Configure Retransmission ........................................................................................................................ 10-1
10.3 To Scale Retransmitted Output Signals ......................................................................................................... 10-2
10.3.1 To Range Retransmitted Output OP.................................................................................................................................................10-2
10.3.2 To Range Retransmitted Setpoint SP or Process Variable PV................................................................................................10-2
10.3.3 To Range Retransmitted Error Err ..................................................................................................................................................10-2
11 Understanding the Order Code .....................................................................................................11-1
12 SAFETY and EMC Information .......................................................................................................12-1
12.1 Technical Specification ................................................................................................................................. 12-3
13 Supplement 2208e Instruments .....................................................................................................13-1
14 Index .............................................................................................................................................14-3
This product is covered by one or more of the following US Patents:
5,484,206 and 5,793,754; Additional patents pending.
PDS

is a registered trademark of Eurotherm.
INSTANT ACCURACY™, SSRx Load Doctor™ and SSRx Enhanced Load Doctor ™
are trademarks of Eurotherm
Symbols in Use In This Handbook
Tip
Useful information
 
Button Operation
Caution, (refer to the
accompanying documents)
!
Part No. HA029989 Issue 3July-14 iii

2200e Series Installation and Configuration Handbook Installation
1Installation
1.1 Instrument Layouts
Figure 1-1: 2216e 1/16 DIN Controller
Figure 1-2: 2208e 1/8 DIN Controller
Figure 1-3: 2204e 1/4 DIN Controller#
KEY
1. Display screen
2. Latching ears
3. Panel sealing gasket
4. Panel retaining clips
5. Label
6. Sleeve
7. Connection Terminals
8. Keypad
5
6
7
8
3
1
2
2
4
4
1
2
3
4
4
5
6
7
8
2
5
2
1
8
6
7
3
2
4
4
Part No. HA029989 Issue 3 July-14 1-1

Installation 2200e Series Installation and Configuration Handbook
1.1.1 Outline Dimensions
Figure 1-4: 2216e Controller
Figure 1-5: 2208e Controller
Figure 1-6: 2204e Controller
The controller plugs into a plastic sleeve, which in turn fits into the panel cut-out.
1.1.2 Recommended minimum spacing of controllers
Panel cutout
45 x 45
-0 + 0.6 mm
1.77 x 1.77
-0 + 0.02 in
48mm
(1.89in)
48mm
(1.89in)
103mm (4.01in)
12.5mm
(0.5in)
103mm (4.01in)
12.5mm
(0.5in)
48mm
(1.89in)
96mm
(3.78in)
Panel cutout
45 x 92 mm
-0 + 0.6 -0 + 0.8
1.77 x 3.62 in
-0 + 0.02 -0 + 0.03
Panel cutout
92 x 92 -0 +0.8mm
3.62 x 3.62 -0 +0.03in
103mm (4.01in)
12.5mm
(0.5in)
96mm
(3.78in)
96mm
(3.78in)
38mm
(1.5in)
X = 10mm (0.4in)
(Not to
scale
)
X
X
X
X
X
1-2 Part No. HA029989 Issue 3 July-14

2200e Series Installation and Configuration Handbook Installation
1.2 Introduction
The Models 2216e, 2208e and 2204e are precision temperature controllers with self tuning. They have a modular
hardware construction which provides two control outputs, alarm relays and one communications port. Two logic
inputs are provided as standard in 2208e and 2204e.
1.2.1 Controller labels
The labels on the sides of the controller identify the ordering code, the serial number, and the wiring connections.
Section 11, Understanding the Ordering Code explains the hardware and software configuration of your particular
controller.
1.3 Mechanical Installation
To install the controller
1. Cut the panel to the relevant hole size shown in Section 1.1.1.
2. Fit the IP65 sealing gasket behind the front bezel of the controller.
3. Insert the controller in its sleeve through the cut-out.
4. Spring the upper and lower panel retaining clips into place. Secure the controller in position by holding it level
and pushing both retaining clips forward.
5. Peel off the protective cover from the display.
Note: If the panel retaining clips subsequently need removing, they can be unhooked from the side with either your
fingers or a screwdriver.
1.3.1 Unplugging and plugging-in the controller
The controller can be unplugged from its sleeve by easing the latching ears outwards and pulling it forward out of the
sleeve. When plugging the controller back into its sleeve, ensure that the latching ears click into place to maintain
moisture sealing protection.
Part No. HA029989 Issue 3 July-14 1-3

Installation 2200e Series Installation and Configuration Handbook
1.4 Wiring
Please read Section 12, Safety and EMC information before proceeding.
WARNING
Please ensure that the controller is correctly configured for your application. Incorrect configuration
could result in damage to the process being controlled, and/or personal injury. The controller may
either have been configured when ordered, or may need configuring now. See Section 5,
Configuration.
The wiring connections are shown below. Outputs are factory fitted modules which can be any one of the types
shown in section 1.4.3. Check the ordering code on the controller side label to determine which have been fitted.
Model 2216e Connections
Figure 1-7: 2216e Terminals
Model 2208e Connections
Figure 1-8: 2208e Terminals
Do not use unused terminals as wire holders.
!
--
-
HA
HB
HC
HD
HE
HF
+ +
+
L
N
VI
V+
V-
1A
1B
2A
2B
3A
3B
2.49Ω
-
+
T/C
Pt100 mA
-
+
mV/V
-
+
Output 1
Output 2
Output 3
Line
Neutral
Digital
Comms
Sensor Input
L
N
LA
LB
LC
AA
AB
AC
VI
V+
V-
3A
3B
3C
1A
1B
2A
2B
HA
HB
HC
HD
HE
HF
+ +
--
+
-
+
+
-
2.49Ω
-
+
T/C
Pt100
mA
-
+
mV/V
-
+
Output 1
Output 2
Output 3
Line
Neutral
Digital
Comms
Sensor Input
Output AA
Logic Inputs
1-4 Part No. HA029989 Issue 3 July-14