EverExceed Titan Series User manual

Titan Solar Charger Controller
User Manual
Titan Series
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Introduction
Symbol and Signs
Followingsymbolandsignswillbeusedinthemanual.
Warning
Danger
Attention
Indicatingadditionaldataandinformation
This manual contains the contents of the installation,  operation and
usage of the controller. Please read it carefully before installation.
Professionals should be responsible for the equipment operating in
ordertomakesure normalrunningofthecontroller.Pleasetakegood
care of this manual for future reference whenever necessary. The
Ifyou violatethe operation rules, itwouldendangerpersonal
Ifyou violatethe operation rules, itwouldendangerpersonal
Contents
1. NotesonThisManual
................................................................................................
2. SafetyInstructions
......................................................................................................
3. Unpacking
......................................................................................................................
4. Assembly
........................................................................................................................
5. MPPTcontrollerConnection
.................................................................................
6. Meaning ofLED/LCDandfunctionkey
..............................................................
7. Parameter Setting
.....................................................................................................
8. MPPTand PC Connection
.....................................................................................
9. Maintenance and Cleaning
....................................................................................
10. Storageandwastedisposal
..................................................................................
11. RecoveryProcessing andWarranty
...................................................................
12. Technical Parameters
..............................................................................................
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1.Notes on This Manual
ThismanualdescribeshowtoinstallandserviceyourAimsPower
1.1 Validity
ThismanualappliestoMPPTsolarchargecontrollermodelsproduced
byourcompany:
1.2 Target Group
Thismanualisintendedfortheinstallerandtheoperator.
1.3 Allmanualsforthedeviceandinstalledcomponentsshouldbe storedinthe
immediatevicinityofthechargecontrollerandmustbe accessibleatalltimes.
1.4 Symbols Used
Thefollowingtypesofsafetymessagesandgeneralinformat ionappear
inthisdocument
Warning!
WARNINGindicatesahazardoussituationwhich,ifnotavoided,could
resultinmachinestoppageorseriousinjury
Warning!
WARNINGindicatesahazardoussituationwhich,ifnotavoided,could
resultinmachine stoppageorseriousinjury
Note!
Inordertooperatethisdevicewell,pleasereadtheoperation
instructionscarefully.
2.Safety Instructions
The input voltage ofthisdevice maybeextremelyhigh and life
threatening.
All workonthecharge controllermust onlybecarried out byan
electricallyskilled person.
The Controlleris not to be used bychildren orpersonswith reduced
physical sensoryormentalcapabilities,orlackofexperience and
knowledge,unless theyhave been given supervision or instruction.
2.1GeneralSafetyInstructions
Warning!
Caution!
Surface may be extremely hot and may cause burns.
• Do not touchthe enclosure ofthe charge controller during operation.
Ifpossible keep in a coolenvironment. 
Caution!
Unit may emit some radiation which may be harmful.
• Do not staywithin 1 foot ofcontroller for anyextended periodoftime.
2.2ExplanationofSymbols
Belowis the explanation for all thes ymbolsshown on thedevice and
label.
Symbol Explanation
Riskofelectricshock
Energystored in capacitorswill remain alive for 5 minutes;don'ttouch within
the period after disconnection touch within the period after disconnection
Both the sides have circuitlines,disconnectboth and don'toperate within 5
minutes afterdisconnection 
Noself-serviceable parts inside the enclosure,don'tattempt to remove
the cover .
Onlyqualified persons arepermitted to operate and maintain the equipment.
Onlyinsulated tools are permitted to use to reducerisksofhazard to
individuals.
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Beware of hot surface.
The solar charge controller can become hot during operation.
Avoid contact during operation. And never put any goods onto
the equipment under load.
●Symbols ontheType Label
Symbol Explanation
CE FCC CB ROHS mark；
The device complies with the requirements of the applicable CE FCC
CB ROHS guidelines.
●Important Safety Instructions
When using the product, please do remember the below information to
avoid the fire, lightning or other personal injury:
Warning!
Ensure input DC voltage no more than Max. DC voltage . Over
voltage may cause permanent damage to solar charge
controller or other losses, which will not be included in
warranty! This chapter contains important safety and operating
instructions. Read and keep this operation guide for future
reference.
Warning!
Authorized service personnel must disconnect both DC and
battery bank power from the solar charge controller before
attempting any maintenance or cleaning or working on any
circuits connected to the solar charge controller.
Before using the solar charge controller, please read all instructions and
cautionary markings on the solar charge controller, and all
corresponding sections of this guide.
Please use components and parts recommended or sold by
EverExceed. Otherwise may result in a risk of fire, electric shock, or
injury to person.
To avoid a risk of fire and electric shock, make sure that existing wiring
is in good condition and that wire is not undersized. Do not operate the
solar charge controller with damaged or substandard wiring.
Do not disassemble the solar charge controller. It contains no user-
serviceable parts.
See Warranty for instructions on obtaining service. Attempting to
repair the solar charge controller by yourself may result in a risk of
electric shock or fire and will make your warranty invalid.
To reduce the risk of electric shock, authorized service personnel
must use insulating tool to operate the device.
Keep away from flammable, explosive materials to avoid fire disaster .
The installation place should be away from humid or corrosive
substance.
To reduce the chance of short-circuits, authorized service personnel
must use insulated tools when installing or working with this
equipment.
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3.Unpacking
3.1Devicepartschecking
CBA
E G
D
F
Object Quantity Description
A 1unit Chargecontroller
B 1pcs Rs232toRJ45commcable
C 1pcs Usermanual
D 1pcs Temperaturesensingwire
E 2pcs Screw
F 1pcs CD(Built-inuppersoftware)
G 2pcs Fuse
If there is any part missing, please contact your dealer.
Check for Transport Damage
Check the charge controller for visible external damage, such as cracks in
the enclosure. Contact yourdealer if you find any damage.
Identifying the Charge Controller
You can identify the charge controller by the type label. The type label is in
the enclosure.
4.Assembly
4.1Operator：
technicalpersonnel;
4.2SelectingtheMountingLocation
Danger:
Danger to life due to fire or explosion
The charge controller enclosure can become hot during operation.
Do not mount the charge controller on flammable construction
material.
Do not mount the charge controller near highly flammable
materials.
Do not mount the charge controller in potentially explosive areas.
Do not expose the charge controller to direct sunlight to avoid
power lossdue to overheating.
Caution:
Danger of burn injuries due to hot enclosure parts.
Mount the charge controller in such a way that it cannot be
touched inadvertently during operation.
4.2.1 Dimensions
L * W * H：373mm*193mm*72.5mm
4.2.2 Net Weight
Weight：3.58kg
4.2.3 Ambient Conditions
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3.2
3.3

 The mounting location and method must be suitable for the weight and
dimensions.
 Mount on a solid surface.
 The mounting location must be accessible at all times.
 The charge controller must be easy to remove from the mounting
location at anytime.
 The ambient temperature should be between -20°C and +40°C to
guarantee optimal operation.
 Do not expose the charge controller to direct sunlight to avoid power
losses due to overheating.
Safety Clearance
Observe the following safety clearance to wall, other devices or objects to
ensure sufficient heat dissipation.
Direction Safetyclearance
Sides 20cm
Top 20cm
Bottom 30cm
5.MPPT controller Connection
5.1Safety
Danger!
Danger to life due to high voltage in the solar charge
controller.
Disconnect the PV array using a disconnection unit and
secure it against accidental reactivation.
Disconnect the circuit breaker and ensure that it cannot be
reconnected.
Ensure that no voltage is present in the system.
Warning:
Risk of injury due to electric shock.
If all cables with different voltages are routed in parallel,
damaged cable insulations may lead to a short circuit.
Route all cables separately.
Warning:
Over voltage can destroy the system.
Use an external over voltage protector in areas with an
increased risk of thunderstorm and lightning.
5.2ConnectionsofthePVpowersystem
PV String
Solar charge controller device can be connected in series into 1-strings
PV modules. Please select PV modules with excellent function and
reliable quality. Open-circuit voltage of module arrays connected in
series should be less than Max. DC input Voltage (100V); operating
voltage should be conformed to MPPT voltage range.
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4.2.4
5.2.1

Please use PV cable to connect modules to device. From junction box to
device, voltage drop is about 1-2%. So we suggest the solar charge
controller install near PV module, in order to save wire and reduce DC
loss.
Note:
Pleasedon’tconnectthePVpanelpositiveornegativetoground.
Warning:
PV module voltage is very high which belongs to dangerous
voltage range, please comply with electric safety rules when
connecting.
The voltage of battery system and types
1) This controller could charge for DC 12 V/ 24 V/48V battery system. It
would automatic recognition the voltage system :
2) The controller had already been set to charge 4 types battery as
following form. If have other need, the charge parameter also could be
reset through machine and Monitoring software. The details please check
the illustrate.
Battery
Type
Vented
Sealed
Gel
NiCd
Other
Thechargingvoltageofbatterytype
Bulk Voltage Floating Voltage
48V 12V 24V 48V
57.2V 13.2V 26.4V 52.80V
12V 24V
14.2V 28.6V
14.2V 28.6V 57.2V 13.4V 26.8V 53.60V
14.2V 28.6V 57.2V 13.7V 27.40V 54.80V
14.2V 28.6V 57.2V 14.0V 28.0V 56.0V
user-defined(Setbythemicrocomputersoftware)
Inthecasebatterytypeisnotset,usethedefaultbatterytype
(Gel battery).
The voltage of DC load system and Max current :
This controller had added DC load output function, the output voltage
range based on the type of battery bank system. Like the battery bank
voltage is 48V, DC output voltage range will be the range of 48V battery
bank working voltage.
1) How to turn DC output turn on/off?
Please find the DC output control through MPPT or Monitoring software
have 6 way to control it: ON Mode / OFF Mode / Time Control Mode /PV
Volt Ctrl / PV&Time Ctrl: Details please check the Setting ;
2) How to set the low voltage protection of DC output ?
This controller have low voltage protection, the magnitude of low voltage
protection.
Could be set based on customer's need. Factory settings is 10.5 V for 1
battery .If the DC output is under the State of providing power for load
,then when the voltage under the magnitude of low voltage protection ,
the DC output will stop provide power for load . When the voltage of
battery is recovery to 0.5V bigger the magnitude of low voltage
protection, it will restart. For 48V system, if the DC output under on
mode, then when the battery bank will stop provide power under 42V, it
will restart when the voltage recover to 42.5V.
3) Max DC output current
Then Max DC output current is 50A, if the output current out the rated
current, the built-in fuse will be burn. We provide 2 fuse as back up ;
5.2.4Specificationforcableandmicro-breaker
Cable(Cu) 4mm
Micro-Breaker 63A
Micro-breaker should be installed between DC output and battery . Kindly
check the following picture (we do not provide built-out breaker):
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5.2.2
5.2.3

5.2.5MPPTcontrollerworkstep
Cation : Please follow the steps ,or the machine will be easy to
break .
Please make sure the MPPT had already been connected in right way .
Step1: Open the breaker that connect with battery, make sure the MPPT
controller had been connect with the battery (When all this done, the LED
and LCD will show some information)
Step2: Turn on the breaker that connect with PV module, if the PV module
voltage is in the charging range, then machine will start to work.
Step3: If need DC load control, please set the DC output control mode ,
then turn on the DC output breaker .
The step of turn off machine
Cation : Please follow the steps ,or the machine will be easy to
break .
Step1: Turn off the PV input breaker, make sure PV and controller
disconnect.
Warning：When the controller is charging for battery , please
do not turn off the breaker with battery before PV input have not
turn off . Or the machine will have unrecoverable fault and this
will not in the warranty .
6.Meaning of LED/LCD and function key
6.1PanelDescription
MeaningofLEDandfunctionkey
LEDs and buttons Instruction
CHARGE(Blue) Controllerischarging
LOAD(Green) DCloadturnon
ENTER1 Inquirybattery voltageandsetting
batterytypes
ENTER2 Inquirychargecurrentandsetting
output types
Smart Charge Modes
When you are pressing ENTER1 button, it shows two digital battery
voltage; for example: the battery voltage or charge voltage is 13.3V, it
shows 13V.
When you are pressing ENTER2 button, it shows two digital battery
charge current; for example: the charge current is 20.5A, it shows 20A.
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5.2.6
6.2

Remarks:BatteryType isdefaulted to Gel.settingsis01..
When controller is connected to the battery bank and it is in the on state,
the controller will show the Work Status information. You can set battery
types, DC output in on mode or off mode.
Setting commonly used battery types:
Press ENTER1 button for 3 seconds, the LED display is flashing, LCD
shows battery types(00,01,02,03,04),then you can chose the right one,
then press ENTER1 button for 3 seconds again, the battery type is setted
by you.
7.Parameter Setting
Setting DC output control mode:
Press ENTER2 button for 3 seconds, change on mode or of f mode the
LOAD indicator light changes at the same time.
The LOAD indicator light, DC output on. The LOAD indicator dark, DC
output off.
Number Types
00 Userdefined (by PC software)
01 Gel
02 NiCd
03 Sealed
04
Vented
8.MPPT and PC Connection
Overview: Get into main interfaceas following
ComSetting(Com)：Get into setthe connection ofSolar
Eagle and PC.
Monitoring software introduction
Our company had developed PC operational software, customer check
all information of solar system and change some parameters, if have our
company accredit, even could change some original parameters. The
Monitoring software are as following picture:
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7.1
7.2
8.1

Setting:Getintobatterytypesetandloadcontrolsetinterface
Login ：Some parameters set need administrator's password.
8.2 Then connection of MPPT and Monitoring software.
8.2.1 Connect through RS232 (COM)
1）Customer's PC have RS232 connector , check the following picture
RS232
Step 1: Please install software. For details please check install steps .
Step 2: Once software is installed and controller is connected properly ,
allow controller to turn to on state (connected controller to battery will
automatically start)
Step 3: Connected PC and controller with RS232 and PC will notice the
communication, at this time the PC will chose COM1
Step 4:Open the software as administrator (WIN 7 of 8), then press
to choose COM communication and enter. It will automatically connect.
Step 5 : A The software is now ready to be used.
2) Customer do not have PC connector.
If customer do not have RS232 connector, then customer need to
prepare a USB to RS232 connector like the following picture:
Step 1: Please install USB to RS232 driver software and make sure it
had been connect with RS232. The other step is same as above.
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9.Maintenance and Cleaning
Replacing the Thermal Fuses
Using incorrect thermal fuses may irreparably damage the solar charge
controller.
Only use the thermal fuses included in the scope of delivery
1. Open the solar charge controller as described in section "Opening the
solar charge controller"
2. Remove the broken thermal fuses from the sockets (A and B).
3. Insert new thermal fuses (included in the scope of delivery).
4. Close the solar charge controller as described in section "Closing the
solar charge controller"
5. Remember always connect the batteries before the solar panels or you
will permanently damage the controller.
Note: To clean simply wipe the outside with a lightly dampened cloth. If unit
has been opened use an air spray such as a keyboard cleaner to blow out
the internal dust that may accumulate inside the controller .
Cleaning the Cooling Fin
Clean the Fan air vents and internal cooling fan regularly by using a dry or
slightly damp cloth to wipe.
Attention:
Liquid detergent or corrosive solvent cleaning are forbidden.
Liquid is not allowed in the device.
Clear the air vent passage.
Carefully remove dirt with a suitable soft brush if deemed necessary .
10.Storage and waste disposal
Store the charge controller in a dry place with ambient temperatures
between -40 °C and +75 °C.
Disposal
Dispose of the solar charge controller at the end of its service life in
accordance with the disposal regulations for electronic waste which
apply at the installation site at that time.
11.Recovery Processing and Warranty
Recovery Processing
When the controller abnormal, please check the following question and
contact the customer service representative.
Controller failure mode：
Please check the fault tips in the failure mode, and then proceed to the
appropriate troubleshooting;
When the controller does not start properly:
1. Check the controller external solar panels with the correct polarity .
2. Check Battery Connection;
3. Check Battery;
4. Check circuit breaker;
5. Check internal fuse;
If the problem persists , please contact the customer service ；
Please offer the following information：Equipment information: Model,
Order No., serial-number(Stickers on the rear plate); Detailed description
of the problem
(Type of system, occasionally/frequent problems, indicator light, data
display, and so on ).
Warranty
Within the warranty period, it is free to repair for the non-human fault.
Otherwise, should charge the cost of repairs.
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9.1
9.2
10.1
10.2
11.1
11.1.1
11.1.2
11.2

12.Technical Parameters
MPPT solar controllermodes:
Titan series 15A 20A 25A 30A 40A
Charge Mode MPPT (maximum power pointtracking)
Method Three stages: constant current (MPPT), constant
voltage, floating charge.
48Vsystem DC36V~DC60V
System DC12V/24V/48V Automaticrecognition
System voltage 12Vsystem DC9V~DC15V
24Vsystem DC18V~DC30V
Soft StartTime 12V/24V/48Vsystem 3S
Dynamic Response
RecoveryTime 12V/24V/48Vsystem 500us
MPPT efficiency 12V/24V/48Vsystem ≥99%
INPUTCHARACTERISTICS
MPPT working
voltage range
12Vsystem DC14V~DC100V
24Vsystem DC30V~DC100V
48Vsystem DC60V~DC100V
Lowinputvoltage
protection point
12Vsystem DC14V
24Vsystem DC30V
48Vsystem DC60V
Lowinputvoltage
Recovery point
12Vsystem DC18V
24Vsystem DC34V
48Vsystem DC65V
High inputvoltage
protection point12V/24V/48Vsystem DC110V
High inputvoltage
recovery point12V/24V/48Vsystem DC100V
Maximum PV power
12Vsystem 213W284W 355W 426W 568W
24Vsystem 426W568W 710W 852W 1136W
48Vsystem 852W1136W 1420W 1704W 2272W
CHARGECHRECTRESTICS
Selectable Battery
Types
(DefaultGelbattery) 12V/24V/48Vsystem Sealed lead acid, vented, Gel, NiCd
battery( Othertypesofthe batteries
alsocan be defined)
ConstantVoltage 12V/24V/48Vsystem Pleasecheckthechargevoltage
accordingtothebatterytypeform.
12V/24V/48Vsystem
FloatingCharge
Voltage
Rated Output Current 12V/24V/48Vsystem 15A 20A 25A 30A 40A
12V/24V/48Vsystem 20A 25A 30A 35A 45A
Current-limiting
Protection
Temperature Factor 12V/24V/48Vsystem ±0.02%/℃
Temperature
Compensation 12V/24V/48Vsystem 14.2V-(The highest temperature
-25 ℃)*0 .3
OutputRipples(speak) 12V/24V/48Vsystem 200mV
OutputVoltage
Stability Precision 12V/24V/48Vsystem ≤±1.5%
OutputDischargeCharacteristics
OutputDischargeCharacteristics PC(communicationport)
LowvoltageoutputProtectionpoint Default10.5V;Recovery11V;
Itcanbeadjustable.
RatedoutputCurrent 30A
Theoutputcontrol Onmode,Offmode,PVvoltagecontrolmode
Outputcontrolsetmode ControllerbuttonorPCsoftware
Display
LEDdigitaltubedisplay Batteryvoltage, Chargecurrent
LEDlightdisplay Chargingindicatorlight, LOADindicatorlight
PC(communicationport) RS232
Protection
Lowinputvoltageprotection Checktheinputcharacteristics
Highinputvoltageprotection Checktheinputcharacteristics
Chargeoverpowerprotection yes
Dischargelowvoltageprotection yes
Dischargehighcurrentprotection yes
Temperature protection yes
OtherParameters
Noise
Thermalheat-dissipatingmethod
Components
Certification
40dB
Fancooling
ImportedmaterialWithEUstandards.
CE\FCC\RoHS
Physical
MeasurementD x W x H(mm) 373*193*72.5
N.G(kg) 3.6
MechanicalProtection IP21
Environment
Humidity 0~90%RH (nocondense)
Altitude 0~3000m
Operating temperature -20℃ ~+50℃
Storage temperature -40℃ ~+75℃
AtmosphericPressure 70~106kPa
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