Goldline Aqua trol User manual

Above-Ground Pool Automation

888-921-POOL

www.goldlinecontrols.com

Questions?

Refer to www.goldlinecontrols.com for latest manual

revisions, additional information and helpful service. Or, you

may visit your local Authorized Aqua Trol®Dealer or call 888-

921-POOL (7665) for assistance.

ELECTROLYTIC CHLORINE GENERATOR

BASIC POOL MAINTENANCE REQUIREMENTS

North Kingstown, RI 02852 USA 092016G

WEEKLY

MONTHLY

QUARTERLY

Free Chlorine 1.0 - 3.0 ppm Turn output dial up to increase,

pH 7.2 - 7.6

down to decrease -OR- increase

Too low - add soda ash.

or decrease pump filtration time.

Too high - add muriatic acid

Alkalinity 80 - 120 ppm

Salt 2700 - 3400 ppm Add salt as required to increase.

Add baking soda to increase.

Stabilizer 60 - 80 ppm Add cyanuric acid to increase.

Calcium 200 - 400 ppm Add calcium to increase.

Electrolytic Cell inspect & clean Refer to section in manual.

TEST IDEAL RANGE ADJUSTMENT REQUIRED

Drain and add water to decrease.

dd acid as required to decrease.

GLINE

ROLS

GLINE

ROLS

Aqua TrolAqua Trol

Aqua Trol®

IMPORTANT SAFETY INSTRUCTIONS

When using this electrical equipment, basic safety pre-

cautions should always be followed, including the follow-

ing:

•READ AND FOLLOW ALL

INSTRUCTIONS

•Disconnect all AC power during installation.

• Warning - To reduce the risk of injury, do not permit

children to use this product unless they are closely

supervised at all times.

• A green colored terminal marked "Earth Ground" is

located inside the wiring compartment. To reduce

the risk of electric shock, this terminal must be con-

nected to the grounding means provided in the elec-

tric supply service panel with a continuous copper

wire equivalent in size to the circuit conductors sup-

plying the equipment.

• One bonding lug for US models (two for Canadian

models) is provided on the external surface. To

reduce the risk of electric shock, connect the local

common bonding grid in the area of the swimming

pool, spa, or hot tub to these terminals with an in-

sulated or bare copper conductor not smaller than

8 AWG US / 6 AWG Canada.

• All field installed metal components such as rails,

ladders, drains, or other similar hardware within 3

meters of the pool, spa or hot tub shall be bonded

to the equipment grounding bus with copper con-

ductors not smaller than 8 AWG US / 6 AWG

Canada.

•SAVE THESE INSTRUCTIONS

Table of Contents

OPERATIONOPERATION

OPERATION

The Aqua TrolThe Aqua Trol

The Aqua Trol®®

®®

®..........

..........

.......................................................................1

Water Chemistry....Water Chemistry....

Water Chemistry.....................................................................1

Controls....................................................................Controls....................................................................

Controls....................................................................6

Maintenance........................................................Maintenance........................................................

Maintenance.................................................................8

INSTALLATIONINSTALLATION

INSTALLATION

Mounting....................................................................Mounting....................................................................

Mounting....................................................................9

Plumbing..............................................................Plumbing..............................................................

Plumbing.....................................................................10

Wiring..............................................................Wiring..............................................................

Wiring.........................................................................11

TROUBLESHOOTINGTROUBLESHOOTING

TROUBLESHOOTING

Troubleshooting....................................Troubleshooting....................................

Troubleshooting.............................................................13

WARRANTYWARRANTY

WARRANTY

Warranty...........................................Warranty...........................................

Warranty........................................................................15

LIMITED WARRANTY Goldline warrants its Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logic

and Pro Logic products (products with Goldline part numbers starting with AQ-RITE-, AQ-RT-

PRO, AQ-TROL-, AQ-LOGIC-, AQL-P-, AQL-PS-, AQL-CL-, PL-P-, PL-PS-, and HPC-2) to

be free from defects in material or workmanship, under normal use and service:

For three years from the date of the initial system installation on private, residential swim-

ming pools within the USA or Canada and one year from the date of initial system installation

on commercial installations, installations outside of the USA or Canada and for any replace-

ment parts or accessory products, provided they are installed in accordance with the Goldline

installation instructions and specifications provided with the product. If written proof of the

date of the initial system installation is not provided to Goldline, the manufacturing datecode

on the Aqua Rite, Aqua Rite Pro, Aqua Trol, Aqua Logic and Pro Logic electronics unit will be

the sole determinant of the date of the initial system installation.

For residential installations in USA or Canada: If a product is defective in workmanship or

materials and is removed and returned freight prepaid within three (3) years after the date of the

initial system installation, Goldline will, at its option, either repair or replace the defective

product and return it freight prepaid.

For commercial installations, installations outside the USA and Canada, and accessory products

and replacement parts: If a product is defective in workmanship or materials and is removed and

returned freight prepaid within one (1) year after the date of the initial system installation,

Goldline will, at its option, either repair or replace the defective product and return it freight

prepaid.

Contact any Goldline dealer or contact Goldline at 61 Whitecap Drive, North Kingstown, RI

02852 for warranty service. The costs incurred in removal and/or reinstallation of the product

are NOT covered under this warranty. Some states do not allow limitations on how long an

implied warranty lasts, so the above limitation may not apply to you.

WARRANTY EXCLUSIONS:

1. Material supplied or workmanship performed by others in process of installation.

2. Damage resulting from improper installation including installation on pools larger than

the product rating.

3. Problems resulting from failure to operate the product(s) in accordance with the recom-

mended instructions contained in product’s owners manual(s).

4. Problems resulting from failure to maintain pool water chemistry in accordance with the

recommendations in the owners manual(s).

5. Problems resulting from tampering, accident, abuse, negligence, unauthorized repairs or

alternations, fire, flood, lightning, freezing, external water, degradation of natural stone

used in or immediately adjacent to a pool or spa, war or acts of God.

DISCLAIMER. THE EXPRESS LIMITED WARRANTY ABOVE CONSTITUTES THE

ENTIRE WARRANTY OF GOLDLINE WITH RESPECT TO ITS POOL AUTOMATION

AND CHLORINATION PRODUCTS AND IS IN LIEU OF ALL OTHER WARRANTIES,

EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR

FITNESS FOR A PARTICULAR PURPOSE. THIS WARRANTY GIVES YOU SPECIFIC

LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM

STATE TO STATE. IN NO EVENT SHALL GOLDLINE BE RESPONSIBLE FOR ANY

CONSEQUENTIAL, SPECIAL OR INCIDENTAL DAMAGES OF ANY NATURE WHAT-

SOEVER, INCLUDING, BUT NOT LIMITED TO, PERSONAL INJURY, PROPERTY DAM-

AGE, DAMAGE TO OR LOSS OF EQUIPMENT, LOST PROFITS OR REVENUE, COSTS

OF RENTING REPLACEMENTS, AND OTHER ADDITIONAL EXPENSES, EVEN IF THE

SELLER HAD BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. SOME

STATES DO NOT ALLOW THE EXCLUSION OF LIMITATION OF INCIDENTAL OR

CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY

NOT APPLY TO YOU.

NO WHOLESALER, AGENT, DEALER, CONTRACTOR OR OTHER PERSON IS AU-

THORIZED TO GIVE ANY WARRANTY ON BEHALF OF GOLDLINE.

THIS WARRANTY IS VOID IF THE PRODUCT HAS BEEN ALTERED IN ANY WAY

AFTER LEAVING THE FACTORY.

OPERATION

The Aqua Trol®is an automatic chlorine generation system with a built-in filter

pump timer designed specifically for above ground pools. The operation re-

quires a low concentration of salt (sodium chloride) in the pool water at levels

low enough that it normally will not be tasted. The Aqua Trol automatically

sanitizes your pool by converting the salt into free chlorine which kills bacteria

and algae in the pool through a process called electrolysis. Because chlorine will

revert back to sodium chloride after killing the bacteria, these reactions will con-

tinuously recycle virtually eliminating the need to add sanitizing chemicals to

your pool. The only time you may need to add more salt to the pool is when

water is replenished due to backwashing, draining, or splashing (not evapora-

tion).

The Aqua Trol incorporates a built in timer to control the pool filter. This timer

insures that the proper daily filtration and sanitization occurs. The Aqua Trol is

designed to handle the purification needs of the average residential above ground

swimming pool of up to 18,000 gallons (67,500 liters). The actual amount of

chlorination required to properly sanitize a pool varies depending upon bather

load, rainfall, temperature, and the pool's cleanliness.

The Aqua Trol is available with several different options to allow for easy instal-

lation on a wide variety of above ground pools. The cell may be connected with

1½" - 1¼" flexible hose or to 2" rigid PVC pipe when the -HP option is ordered,

or the cell may be mounted directly to the pool return jet when the -RJ version is

ordered. Similarly, the electrical connections may be made via 120V/15A "straight

blade" linecord and receptacle (standard Aqua Trol version, no option designa-

tion) or may be made via a 120V/20A "twist lock" linecord and receptacle when

the -TL version is ordered.

AQ-Trol-HP "Straight blade" 120V/15A linecord/receptacle; 2" (51mm)

rigid PVC piping or 1½ - 1¼" (38-32mm) flexible hose

AQ-Trol-HP-TL "Twist lock" 120/20A linecord/receptacle; 2" (51mm) rigid

PVC piping or 1½ - 1¼" (38-32mm)flexible hose

AQ-Trol-RJ "Straight blade" 120V/15A linecord/receptacle; adapters for

return jet mounting

AQ-Trol-RJ-TL "Twist lock" 120V/20A linecord/receptacle; adapters for re-

turn jet mounting

Before installing this product as part of a saline water purification system in an

above-ground pool with an immediately adjacent natural stone patio/decking, a

qualified stone installation specialist should be consulted regarding the appropri-

ate type, installation, sealant (if any) and maintenance of stone used around a

saline pool with electronic chlorine generator in your particular location and cir-

cumstances.

Water Chemistry

As with any pool, it is important that you maintain chemical makeup of the pool

water. The table on page 2 summarizes the levels that are recommended by the

5. "No Flow" LED illuminated

The Aqua Trol®has sensed a no flow condition and has stopped generating

chlorine. Check that the flow switch is plugged into the connector on the bottom

of the control unit and that the wire is not cut or damaged. Make sure you have at

least 12" of straight pipe before the flow switch. If there is adequate flow and the

LED is still on, check that the arrows on the flow switch (on top of hex) are

pointing in the direction of flow.

6. "Test Salt Level" LED illuminated or flashing

Take a sample of your pool water to your local Authorized Aqua Rite Dealer and

have the salt level tested. No salt test is completely accurate and the test results

may vary from the salt level on the Aqua Trol display. If salt level is low, add salt

according to chart on page 4.

7. "High Salt" LED illuminated

Check salt level in pool/spa. If salt level is too high, lower salt level by draining

some of the pool water out of the pool and replace with fresh water. Continue

until the salt concentration is at recommended levels.

8. "Inspect Cell" LED flashing

Inspect and clean cell according to directions on page 8. When done, press the

"diagnostic" button for 3 seconds to stop the "Inspect Cell" LED flashing.

9. "Inspect Cell" LED illuminated

Remove and inspect the cell for scale. If the cell is scaled, follow the directions

on page 8 for cell cleaning. If the pool has the proper amount of salt and the

"Inspect Cell" LED is still illuminated, the cell may be worn and need replace-

ment.

10. Possible causes of little or no free chlorine residual

- Aqua Trol switch in OFF position.

- Desired Level % adjustment setting is too low.

- Low stabilizer (Cyanuric Acid).

- Filter pump switched off or filter pump time too short (8 hours for average size

pools, more for large pools)

- Salt level too low (below 2500 ppm, Low Salt LED on).

- Salt level too high (High Salt LED on).

- Very warm pools increase chlorine demand--increase Desired Level % or filter

run time.

- Cold water (below 50F) causes Aqua Trol to stop generating (Generating LED

flashing).

- Excessive scaling on cell.

- High level of Nitrogen in pool water.

- "Yellow Out" or similar treatment recently used. Some yellow algae treat-

ments will use chlorine at a very high rate and deplete the residual free chlorine.

Manually shock the pool if indicated in the directions on the algae treatment. It

still may be a matter of days before the pool returns to "normal" and chlorine

tests will show the desired 1-3ppm free chlorine reading.

11. "-Pcb-" displayed and all 4 red/yellow LEDs are illuminated.

A possible Printed Circuit Board fault has been detected. Call for service.

National Spa and Pool Institute (NSPI). The only special requirement for the Aqua

Trol is the salt level and stabilizer. It is important to maintain these levels in order

to prevent corrosion or scaling and to ensure maximum enjoyment of the pool.

Test your water periodically. Your local pool store can provide you with the

chemicals and procedures to adjust the water chemistry. Be sure to tell the pool

store that you are using an Aqua Trol chlorine generator.

Saturation index

The saturation index (Si) relates to the calcium and alkalinity in the water and is

an indicator of the pool water "balance". Your water is properly balanced if the

Si is 0 ±.2. If the Si is below -0.2, the water is corrosive and plaster pool walls

will be dissolved into the water. If the Si is above +0.2, scaling and staining will

occur. Use the equation and chart below to determine the saturation index.

ºC ºF

Calcuim

Hardness

To t al

Alkalinity

103

How to use: Measure pool pH, temperature, calcium hardness,

and total alkalinity. Use the chart above to determine Ti, Ci,and

Ai from your measurements. Insert values of pH, Ti, Ci and Ai

into the above equation. If Si equals .2 or more, scaling and

staining may occur. If Si equals -.2 or less corrosion or irritation

may occur.

Si = pH + Ti + Ci + Ai - 12.1

-.2 0.2

CORROSIVE SCALING

75 75

100 100

125 125

150 150

200 200

250 250

300 300

400 400

600 600

800 800

1.5 1.9

1.6 2.0

1.7 2.1

1.8 2.2

1.9 2.3

2.0 2.4

2.1 2.5

2.2 2.6

2.4 2.8

2.5 2.9

Troubleshooting

Visit www.goldlinecontrols.com for helpful information on operation, maintenance

and troubleshooting your Aqua Trol®Electronic Chlorine Generator. You may

also call for technical assistance at 888-921-POOL. Technicians at the factory are

available from 8:00 AM to 8:00 PM Eastern Standard Time, Monday through Fri-

day. Be sure to have the following information when you call:

1. Model and Serial # of control and cell

2. Date of installation

3. Installing Company or Dealer

4. Salt level

Diagnostic Displays

Sequential pushes of the small "diagnostic" button next to the LCD display will

cause the Aqua Trol to display the following information:

1. Pool temperature (xx degrees Fahrenheit or Celsius)

2. Cell voltage (typically 22.0 to 26.0 volts when chlorine is being generated,

otherwise 30-35V)

3. Cell current (typically 2.50 to 4.00 amps when chlorine is being generated,

otherwise 0 amps)

4. Desired Output % ("0P" -- "100P" depending on knob position )

5. Instant salinity ( -xxxx ppm or -x.xx grams/Liter)

6. Product name sent to the display ("AL-6" signifies "Aqua Trol" (STD), ("AL-

7" signifies "Aqua Trol Return-Jet")

7. Software revision level (r1.xx)

On the 8th push of the button the display will revert back to the default salt

display. Also, if the button is not pushed for 30 seconds, the display will revert

back to the standard salt display.

Common Problems and Solutions

1. "Power" LED not on

Check to make sure 120VAC input power is connected to the Aqua Trol control.

Verify input voltage with a voltmeter. If there is input power, the fuse may have

blown. The Aqua Trol is protected by a 20 amp mini ATO fuse located on the

circuit board above the cell connector.

2. Filter pump not running

Check that the time clock manual switch is in the "auto" (center) position or in

the "on" (top) position. If in "auto", then check that the time is correct (check am/

pm by using the 24 hour indicator located near the 2 o'clock position) and that the

trippers are in the "out" position.

3. "Generating" LED not on

The Aqua Trol only generates chlorine when the filter pump is running, the main

switch is in the "AUTO" or "SUPER CHLORINATE" position, and none of the

red fault LEDs are illuminated.

4. "Generating" LED flashing

The temperature of the pool water is too high or low to operate. You can override

this by switching the main switch to SUPER CHLORINATE. The Aqua Trol will

run at maximum output for the remainder of the current pump cycle or 24 hours,

whichever comes first.

Salt Level

Use the chart on page 4 to determine how much salt in pounds (or Kgs) needs to

be added to reach the recommended levels. Use the equations below (measure-

ments are in feet/gallons and meters/liters) if pool size is unknown.

The ideal salt level is between 2700-3400 ppm (parts per million) with 3200 ppm

being optimal. If the level is low, determine the number of gallons in the pool

and add salt according to the chart on page 4. A low salt level will reduce the

efficiency of the Aqua Trol®and result in low chlorine production. A high salt

level can cause the Aqua Trol to shutdown and may begin to give a salty taste to

your pool (generally, the salt will begin to be tasted at a level of about 3500-4000

ppm). The salt in your pool is constantly recycled and the loss of salt throughout

the swimming season should be small. This loss is due primarily to the addition

of water because of splashing, backwashing or draining (because of rain). Salt is

not lost due to evaporation.

Type of Salt to Use

It is important to use only sodium chloride (NaCl) that is 99% pure. This is

common food quality or water softener salt available in 40-80 lb. bags at your local

Goldline dealer. It is also acceptable to use water conditioning salt pellets, how-

ever, it will take longer for them to dissolve. Do not use rock salt, salt with more

than 1% yellow prussiate of soda, salt with more than 1% of anti-caking additives,

or iodized salt.

How to Add or Remove Salt

Turn the filter pump on and add the salt directly into the pool. Brush the salt to

speed up the dissolving process--to not allow the salt to sit in a pile on the bottom

of the pool. Run the filter pump for 24 hours with the suction coming from the

main drain (use the pool vacuum if there is not main drain) to allow the salt to

evenly disperse throughout the pool. The salt display may take 24 hours to re-

spond to the change in salt concentration.

The only way to lower the salt concentration is to partially drain the pool and refill

with fresh water.

Gallons Liters

(pool size in feet) (pool size in meters)

Rectangular

Round

Oval

Diameter x Diameter x

Average Depth x 5.9

Length x Width x

Average Depth x 6.7

Length x Width x

Average Depth x 7.5

Diameter x Diameter x

Average Depth x 785

Length x Width x

Average Depth x 893

Length x Width x

Average Depth x 1000

Bonding

A lug used for bonding is attached to the bottom of the Aqua Trol enclosure.

Connect to the pool bonding system using minimum 8AWG copper wire if re-

quired by code.

Pump Output

The Aqua Trol's filter pump output is rated at 120 VAC, 15 A max. Check the

electrical rating marked on the pump motor. Connecting a pump with a higher

amperage rating may result in permanent damage to the Aqua Trol. The 120

VAC standard or twist lock pump receptacle is located outside, on the bottom of

the enclosure.

Electrolytic Cell and Flow Switch

The cell and flow switch plug into connectors on the Aqua Trol electronics unit.

Note that return jet units (-RJ option) will NOT have a flow switch. See diagram

below.

Phone

ack

to flow switch

Bonding lug to

pool bondin

stem

OUTPUT POWER

120 VAC receptacle

to pool pump

INPUT POWER

120 VAC linecord

to GFCI receptacle/breaker

Cutout for

cell cable

Gallons and (Liters) of Pool/Spa water

12,000 14,000 16,000 18,000

Current salt

level

(45000) (52,500) (60,000) (67,500)ppm

320

(145)

373

(170)

427

(194)

480

(218)

200

300

(136)

350

(159)

400

(182)

450

(205)

400

280

(127)

327

(148)

373

(170)

420

(191)

600

260

(118)

303

(138)

347

(158)

390

(177)

800

240

(109)

280

(127)

320

(145)

360

(164)

1000

220

(100)

257

(117)

293

(133)

330

(150)

1200

200

(91)

233

(106)

267

(121)

300

(136)

1400

180

(82)

210

(95)

240

(109) (123)

1600

160

(73)

187

(85)

213

(97)

240

(109)

1800

140

(64)

163

(74)

187

(85)

210

(95)

2000

120

100

(55)

(45)

(36)

(27)

(9)

(18)

140

117

(64)

(53)

(11)

(21)

160

133

(73)

(61)

(12)

(24)

180

150

(82)

(68)

(14)

(27)

(32)

(36)

(41)

(42)

107

(48)

120

(55)

2200

3000

2800

2400

3200

Ideal Ideal Ideal Ideal

2600

3400

OK OK

OK OK OK

POUNDS and (Kg) OF SALT NEEDED FOR 3200 PPM

3600+

Dilute Dilute Dilute Dilute

10,000

8,0006,000

(37,500)

213

160

267

(97)

(73) (121)

200

150 250

(91)

(69) (114)

187

140 233

(85)

(64) (106)

173

130 217

(79)

(59) (98)

160

120 200

(73)

(55) (91)

147

110 183

(67)

(51) (83)

133

100 167

(61)

(46 (76)

120

90 150

(55)

(41) (68)

107

80 133

(48)

(36) (61)

70 117

(42)

(32) (53)

60 100

50 83

40 67

30 50

10 17

20 33

(36)

(27) (45)

(30)

(23) (38)

(24)

(18) (30)

(18)

(14) (23)

(6)(4) (8)

(12)

(9) (15)

Ideal

Ideal Ideal

Dilute

Dilute Dilute

(30,000)

(22,500)

Wiring

Power must be shut off at the circuit breaker before performing any wiring. Be

sure to follow Local and NEC/CEC electrical codes. The Aqua Trol has been

designed to easily wire into typical above ground pool systems. To provide safe

operation, the Aqua Trol must be properly grounded and bonded.

Input Power

Models with the standard 120 VAC line cord should be plugged into a GFCI

receptacle. Twist lock models should be plugged into a twist lock receptacle

wired to a GFCI circuit breaker. For Canadian installations: Connect to a cir-

cuit protected by a Class-A ground fault interruptor. See diagram below.

SUBPANEL

GROUND

NEUTRAL

GFCI

OUTLET

TWIST-LOCK

OUTLET (L520)

TWIST-LOCK

PLUGS (L520)

BONDING

LOOP

BONDING

LOOP

PUMP

AQUA TROL

(AQ-TROL-XX)

AQUA TROL

(AQ-TROL-XX-TL)

GFCI CIRCUIT

BREAKER

QUA rol

GLINE

ON TROLS INC.

QUA rol

GLINE

ON TROLS INC .

Stabilizer (Cyanuric Acid)

Always check stabilizer (cyanuric acid), when checking salt. These levels will

most likely decline together. Use the chart below to determine how much stabi-

lizer must be added to raise the level to 80 ppm.

Plumbing

The cell and flow switch (not used on -RJ systems) are plumbed in the return line

to the pool. Install after (downstream) all the pool equipment (filter, heater, so-

lar, etc.). The kit included in the Aqua Trol provides the necessary plumbing

components for either 2" (51mm) rigid PVC piping installation or 1½ - 1¼"

(38-32mm) flexible hose installation. An overview of the Aqua Trol system

with the hose/pipe installation (-HP) is shown on the previous page, see below

for detail on the return jet mounting.

Hose/Pipe installations (-HP option): Install the cell and flow switch as shown

in the diagrams below. Always make sure that the flow switch is downstream

from the cell. When using the hose adaptors, remove the o-ring from the pipe

union tailpiece and install them in the hose tailpieces. Tighten all union nuts BY

HAND for a watertight seal.

Return Jet installation (-RJ option): Unscrew the the hose adaptor from the

pool return jet fitting and, in its place, screw in the right-angle cell mounting

adaptor. Note that this installation does NOT require a flow switch--however it

is very important that the cell be mounted vertically directly below the return jet

in order to allow the gases produced in the cell to naturally dissipate in the pool.

Attach the cell to the union and then use the fittings supplied to attach the lower

end of the cell to either the hose or rigid PVC pipe coming from the pools filtra-

tion system. Tighten all union nuts BY HAND for a watertight seal.

FROM PUMP

TO POOL

Hose Assembly

Pipe Assembly

POUNDS and (Kg) OF STABILIZER (CYANURIC ACID)

NEEDED FOR 80 PPM

Gallons and (Liters) of Pool/Spa water

Current

Stabilizer

Level (ppm)

0 ppm

20 ppm

60 ppm

30 ppm

40 ppm

50 ppm

70 ppm

80 ppm

10 ppm

12,000

(45000)

8,000

(30000)

6,000

(22500)

14,000

(52500)

10,000

(37500)

16,000

(60000)

18,000

(67500)

8.0

(3.6)

5.3

(2.4)

4.0

(1.8)

8.0

(3.6)

9.4

(4.3)

6.7

(3.0)

9.4

(4.3)

10.7

(4.9)

12.0

(5.4)

7.0

)

(3.2

4.7

(2.1)

3.5

(1.6)

8.2

(3.7)

5.8

(2.6)

10.5

(4.8)

6.0

(2.7)

4.0

(1.8)

3.0

(1.4)

6.0

(2.7)

7.0

(3.2)

9.0

(2.2)

5.0

(2.3)

3.3

(1.5)

2.5

(1.1)

5.9

(2.7)

4.2

(1.9)

6.7

(3.0)

7.5

(3.4)

4.0

(1.8)

2.7

(1.2)

2.0

(.9)

4.0

(1.8)

4.7

(2.1)

3.3

(1.5)

5.4

(2.4)

3.0

(1.4)

2.0

(.9)

1.5

(.7)

3.0

(1.4)

3.5

(1.6)

2.5

(1.1)

4.5

(2.0)

2.0

(.91)

1.3

(.6)

1.0

(.5)

2.4

(1.1)

1.7

(.8)

2.7

(1.2)

1.0

(.45)

0.7

(.3)

0.5

(.2)

1.2

(.54)

0.8

(.4)

1.4

(.64)

1.5

(.68)

0.00.0

0.0 0.00.0 0.0 0.0

FROM

FILTER

RETURN

JET

Controls

Timer

The pool filter pump should run long enough to circulate the entire volume of

pool water each day. This will vary depending on pump size, pool plumbing and

pool size. Consult a local pool store to help determine the appropriate run time

for your pool.

Set the Aqua Trol's timer by rotating the clock hands in a clockwise direction.

The arrow (positioned approximately 2 o'clock on dial) points to the current time.

The internal "hands" show time at a glance. On the outside of the timer, there are

a series of small slide trippers. Each tripper controls a 15 minute interval. Set the

trippers for the desired run time.

OFF - Push trippers IN (toward center)

ON - Pull trippers OUT (away from center)

Manual Control

There is a switch on the timer (located at approximately the 4 o'clock position)

that allows the pump to be manually turned on or off.

"1" (up) - pump ON

" " (center) - timer controls pump

"0" (down) - pump OFF

Main Switch

AUTO: For normal operation, the Main Switch should be left in the AUTO

position. In this position the Aqua Trol®will produce chlorine according to

the "Desired Level %" adjustment setting for the entire filtering/pumping cycle.

SUPER CHLORINATE: When you have an abnormally high bather load, a

large amount of rain, a cloudy water condition, or any other condition which

needs a large amount of purification to be introduced, put the Main Switch in

the SUPER CHLORINATE position. This electronically “super chlorinates”

(shocks) the water for 24 hours (filter pump must be on during this time) or

until the power has been turned off, whichever comes first. At the end of the

super chlorinate time, be sure to put the switch back into the AUTO position.

OFF: The OFF position prevents the Aqua Trol from energizing the electro-

lytic cell. In this position there is no chlorine generation. NOTE: To service

any of the pool equipment or the Aqua Trol, turn the power off at the circuit

breaker.

"Desired Level %" adjustment knob

This setting is used to control the amount of chlorine the Aqua Trol generates.

Raise this setting to increase chlorine level and lower it to decrease chlorine level.

Indicator LED's

POWER When illuminated, the Aqua Trol has input power.

GENERATING This LED is on steady during normal operation. When

flashing, the pool water is too hot or cold to operate.

SUPER CHLORINATE Illuminates during Super Chlorination. See de-

scription above.

INSTALLATION

Installation must be performed in accordance with Local and NEC codes.

Preparing Pool Water

Refer to page 2 for recommended chemical levels. The pool's chemistry must be

balanced BEFORE activating the Aqua Trol. NOTE: If the pool does not have

new water, add 1 quart (1 liter) of metal remover and 1 quart (1 liter) of non-

copper based algaecide to the pool, per manufacturers instructions. This en-

sures a quick, troublefree transfer to the Aqua Trol system.

Mounting the Aqua Trol Control

The Aqua Trol is contained in a raintight enclosure that is suitable for outdoor

mounting. The control must be mounted a minimum of 5 ft. (2 meters) horizon-

tal distance (or more if local codes require) from the pool.

The control is designed to mount vertically on a flat surface. Because the enclo-

sure also acts as a heat sink (disperses heat from inside the box), it is important

not to block the four sides of the control. Do not mount the Aqua Trol in a panel

or tight enclosed area.

QUA ro l

GLINE

ON T RO L S I NC .

NO FLOW When illuminated, the flow switch has detected no flow and the

Aqua Trol®has stopped generating chlorine. A flashing LED indicates a 15/

60 second time delay period.

TEST SALT LEVEL When flashing, the salt level is low (below 2700ppm)

and Aqua Trol is generating at low efficiency. When illuminated steady, the

salt level is too low and Aqua Trol has shut down. Before adding large quan-

tities of salt, it is advisable to have your salt level professionally checked.

HIGH SALT When illuminated, the salt level is too high and Aqua Trol has

shut down.

INSPECT CELL A flashing indicator signifies that either the cell efficiency

is reduced or that it is time for regularly scheduled cell inspection. In either

case, inspect the cell and clean if necessary. Pressing the "diagnostic" button

next to the display for 3 seconds will stop the flashing LED. When illumi-

nated steady, cell efficiency is greatly reduced and the Aqua Trol has stopped

producing chlorine. Inspect, clean or replace if necessary.

Salt Display

The Salt Display shows the current salt concentration of the pool water. Read-

ings are in ppm (parts per million). Refer to the Water Chemistry section for

recommended salt levels as well as how to add/remove salt.

The factory default display is in English (ppm). If Metric units (grams per liter)

are preferred, push the "diagnostic" button next to the display once. The display

will now show the pool water temperature in degrees Fahrenheit. With the tem-

perature displayed, move the main switch from AUTO to SUPER CHLORINATE

to AUTO. The temperature display will instantly change to degrees Celsius and

the salt display will switch to grams/liter. Repeat this process to switch back to

English units (ppm and Fahrenheit).

Operation

By understanding how the Aqua Trol operates, you'll be sure to use it more effec-

tively for maximum convenience and performance. Assuming that the water

chemical levels are in the recommended range, there are three factors that you

can control which directly contribute to the amount of chlorine the Aqua Trol

will generate:

1. filter time each day (hours)

2. the amount of salt in the pool

3. the "Desired Level %" setting

To find the optimum "Desired Level %" setting, start at a fairly high setting and

work downward. It will take a few days of adjustments to find the ideal setting

for your pool/spa. Once determined, it should only take minor adjustments, if at

all, to compensate for differing salt levels due to splashing, backwashing, rain,

etc. Because the production of chlorine is affected by water temperature, it is

important to check chlorine levels during periods of unusually high or low pool

water temperatures. The Aqua Trol control will not produce chlorine at tempera-

tures below 50º F. If your pool will be below this temperature for any length of

time, you must chlorinate manually.

Maintaining the Aqua Trol®System

To maintain maximum performance, it is recommended that you open and visually

inspect the cell every 3 months or after cleaning your filter. The Aqua Trol will

remind you to do this by flashing the "Inspect Cell" LED after approximately 500

hours of operation. After you inspect the cell (and clean, if necessary) press the

small "diagnostic" button next to the display for 3 seconds to stop the flashing

"Inspect Cell" LED and start the timer for the next 500 hour inspection period.

The Aqua Trol electrolytic cell has a self cleaning feature incorporated into the

electronic control’s logic. In most cases this self cleaning action will keep the

cell working at optimum efficiency. In areas where water is hard (high mineral

content) and in pools where the water chemistry has been allowed to get "out of

balance", the cell may require periodic cleaning. The "Inspect Cell" LED will

indicate if cell efficiency is decreased and servicing is necessary. If the "Inspect

Cell" LED remains on after a thorough cleaning, the cell may be worn and re-

quire replacement.

Servicing and Cleaning the Aqua Trol cell

Turn off power to the Aqua Trol before removing the electrolytic cell. Once

removed, look inside the cell and inspect for scale formation (light colored crusty

or flaky deposits) on the plates and for any debris which has passed through the

filter and caught on the plates. If no deposits are visible, reinstall. If deposits are

seen, use a high pressure garden hose and try to flush the scale off. If this is not

successful, use a plastic or wood tool (do not use metal as this will scratch the

coating off the plates) and scrape deposits off of the plates. Note that a buildup

on the cell indicates that there is an unusually high calcium level in the pool (old

pool water is usually the cause). If this is not corrected, you can expect to have to

periodically clean the cell. The simplest way to avoid this is to bring the pool

chemistry to the recommended levels as specified.

Mild Acid Washing: Use only in severe cases where flushing and scraping will

not remove the majority of deposits. To acid wash, turn off power to Aqua Trol.

Remove cell from piping. In a clean plastic container, mix a 4:1 solution of water

to muriatic acid (one gallon of water to one quart of muriatic acid). ALWAYS

POUR ACID INTO WATER - NEVER POUR WATER INTO ACID. Be sure to

wear rubber gloves and appropriate eye protection. The level of the solution in

the container should just reach the top of the cell so that the wire harness com-

partment is NOT submerged. It may be helpful to coil the wiring before immers-

ing the cell. The cell should soak for a few minutes and then rinse with a high

pressure garden hose. If any deposits are still visible, repeat soaking and rinsing.

Replace cell and inspect again periodically.

Winterizing

The Aqua Trol electrolytic cell and flow detection switch will be damaged by

freezing water just as your pool plumbing would. In areas of the country which

experience severe or extended periods of freezing temperatures, be sure to drain

all water from the pump, filter, and supply and return lines before any freezing

conditions occur. The electronic control is capable of withstanding any winter

weather and should not be removed.

Spring Start-up

DO NOT turn the Aqua Trol on, until the pool water chemistry has been brought

to the proper levels. This information can be found on page 2.