Evolution DISCCUT1 User manual

Date Published: 01 / 09 / 2016Written in UK English
DISC CUTTER
Original Instructions
Instructions Originales
Instrucciones Originales
®

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TABLE OF CONTENTS
English Page 02
French Page 18
Español Página 34
INTRODUCTION Page 03
Guarantee Page 03
Machine Specification Page 04
Vibration Page 04
Labels and Symbols Page 05
Intended use of this Power Tool Page 06
Prohibited use of this Power Tool Page 06
SAFETY PRECAUTIONS Page 06
Electrical Safety Page 06
Outdoor Use Page 06
General Power Tool Safety Instructions Page 06
Additional Safety Instructions Page 09
GETTING STARTED Page 10
Unpacking Page 10
Machine Overview Page 11
Assembly and Preparation Page 12
Operating Instructions Page 12
MAINTENANCE Page 16
Environmental Protection Page 16
DECLARATION OF CONFORMITY
1.2
This Instruction Manual was originally written in English.
Page 17

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(1.3)
IMPORTANT
Please read these operating and safety
instructions carefully and completely.
For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant Technical Helpline,
the number of which can be found on the
Evolution Power Tools website. We operate
several Helplines throughout our worldwide
organization, but Technical help is also
available from your supplier.
WEB
www.evolutionpowertools.com
(1.4)
Congratulations on your purchase of an
Evolution Power Tools Machine. Please
complete your product registration ‘online’
as explained in the A4 online guarantee
registration leaflet included with this
machine. You can also scan the QR code
found on the A4 leaflet with a Smart Phone.
This will enable you to validate your
machine’s guarantee period via Evolutions
website by entering your details and thus
ensure prompt service if ever needed. We
sincerely thank you for selecting a product
from Evolution Power Tools.
EVOLUTION LIMITED GUARANTEE.
Evolution Power Tools reserves the right
to make improvements and modifications
to the product design without prior notice.
Please refer to the guarantee registration
leaflet and/or the packaging for details of
the terms and conditions of the guarantee.
(1.5)
Evolution Power Tools will, within the
guarantee period, and from the original date of
purchase, repair or replace any goods found to
be defective in materials or workmanship. This
guarantee is void if the tool being returned
has been used beyond the recommendations
in the Instruction Manual or if the machine
has been damaged by accident, neglect, or
improper service. This guarantee does not
apply to machines and / or components which
have been altered, changed, or modified
in any way, or subjected to use beyond
recommended capacities and specifications.
Electrical components are subject to respective
manufacturers’ warranties. All goods returned
defective shall be returned prepaid freight
to Evolution Power Tools. Evolution Power
Tools reserves the right to optionally repair or
replace it with the same or equivalent item.
There is no warranty – written or verbal – for
consumable accessories such as (following list
not exhaustive) blades, cutters, drills, chisels
or paddles etc. In no event shall Evolution
Power Tools be liable for loss or damage
resulting directly or indirectly from the use
of our merchandise or from any other cause.
Evolution Power Tools is not liable for any
costs incurred on such goods or consequential
damages. No officer, employee or agent of
Evolution Power Tools is authorized to make
oral representations of fitness or to waive any
of the foregoing terms of sale and none shall
be binding on Evolution Power Tools.
Questions relating to this limited
guarantee should be directed to the
company’s head office, or call the
appropriate Helpline number.

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(1.6)
Note: The vibration measurement was made
under standard conditions in accordance with:
BS EN 61029-1:2009
The declared vibration total value has been
measured in accordance with a standard test
method and may be used for comparing one
tool with another.
The declared vibration total value may also be
used in a preliminary assessment of exposure.
(1.7)
VIBRATION
WARNING: When using this machine the
operator can be exposed to high levels of
vibration transmitted to the hand and arm.
It is possible that the operator could develop
“Vibration white finger disease” (Raynaud
syndrome). This condition can reduce the
sensitivity of the hand to temperature as well
as producing general numbness. Prolonged or
regular users of this machine should monitor
the condition of their hands and fingers closely.
POWER METRIC IMPERIAL
UK/EU Motor (230-240V ~ 50Hz) 2400W 10A
UK Motor (110V ~ 50Hz) 2000W 18A
USA Motor (120V ~ 60Hz) 1800W 15A
MACHINE METRIC IMPERIAL
Maximum Depth of Cut
*
*Progressive/incremental cutting required to obtain maximum cutting depth. 100mm 4”
UK/EU Speed (No Load) 4500min
-1
4500rpm
USA Speed (No Load) 5000min
-1
5000rpm
Protection Class Class II (UK & EU) / Class I (US)
Degree of Protection IP20
Gross Weight 9.5kg 21lbs
BLADE METRIC IMPERIAL
Diameter 305mm 12”
UK & EU Bore 22.2mm 7/8”
USA Bore 25.4mm 1”
Thickness 3mm 1/8”
Maximum Speed 5500min
-1
5500rpm
NOISE & VIBRATION DATA 110V  120V MODELS 230V  240V MODELS
Sound Pressure L
P
A96.0dB(A) K=3dB(A) 98.3dB(A) K=3dB(A)
Sound Power Level L
W
A110.0dB(A) K=3dB(A) 112.0dB(A) K=3dB(A)
Front Handle Vibration Level 3.294m/s
2
K=1.5m/s
2
2,273m/s
2
K=1.5m/s
2
Rear Handle Vibration Level 3.611m/s
2
K=1.5m/s
2
3.788m/s
2
K=1.5m/s
2
SPECIFICATIONS

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If any of the symptoms become evident, seek
immediate medical advice.
• The measurement and assessment of
human exposure to hand-transmitted
vibration in the workplace is given in:
BS EN ISO 5349-1:2001 and
BS EN ISO 5349-2:2002
• Many factors can influence the actual
vibration level during operation e.g. the
work surfaces condition and orientation
and the type and condition of the machine
being used. Before each use, such factors
should be assessed, and where possible
appropriate working practices adopted.
Managing these factors can help reduce
the effects of vibration:
Handling
• Handle the machine with care, allowing
the machine to do the work.
• Avoid using excessive physical effort on
any of the machines controls.
• Consider your security and stability,
and the orientation of the machine
during use.
Work Surface
• Consider the work surface material; its
condition, density, strength, rigidity and
orientation.
WARNING: The vibration emission during
actual use of the power tool can differ from
the declared total value depending on the
ways in which the tool is used. The need
to identify safety measures and to protect
the operator are based on an estimation
of exposure in the actual conditions of use
(taking account of all parts of the operating
cycle, such as the times the tool is switched
off, when it is running idle, in addition to
trigger time).
(1.8)
LABELS & SYMBOLS
WARNING: Do not operate this machine if
warning and/or instruction labels are missing
or damaged. Contact Evolution Power Tools
for replacement labels.
Note: All or some of the following symbols
may appear in the manual or on the product.
SYMBOL DESCRIPTION
V Volts
A Amperes
Hz Hertz
Min-1 Speed
~ Alternating Current
noNo Load Speed
Warning!
Read Instructions
Drt Cutting Only
Wear Safety Goggles
Wear Ear Protection
Wear Dust Protection
Wear Safety Gloves
Wear Safety Boots
US Certification
CE Certification
Waste Electrical &
Electronic Equipment

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(1.10)
INTENDED USE OF
THIS POWER TOOL
WARNING: This product is a Hand Operated
Disc Cutter and has been designed to be
used with special Evolution blades. Only use
accessories designed for use in this machine
and/or those recommended specifically by
Evolution Power Tools Ltd.
When fitted with an appropriate blade
this machine can be used to cut:
Brick
Paving
Kerb Stones
Concrete
1.11
PROHIBITED USE OF
THIS POWER TOOL
WARNING: This product is a Hand Operated
Disc Cutter and must only be used as such. It
must not be modified in any way, or used to
power any other equipment or drive any other
accessories other than those mentioned in
this Instruction Manual. (1.11)
WARNING: This machine must not be used to
cut any material that may contain asbestos. If
the presence of asbestos is suspected, consult
the relevant authorities for advice.
(1.13)
WARNING: This machine is not intended
for use by persons (including children)
with reduced physical, sensory or mental
capabilities, or lack of experience and
knowledge, unless they have been given
supervision or instruction concerning the safe
use of the machine by a person responsible
for their safety and who is competent in its
safe use.
Children should be supervised to ensure
that they do not have access to, and are not
allowed to play with, this machine.
(1.14)
ELECTRICAL SAFETY
This machine is fitted with the correct
moulded plug and mains lead for the
designated market. If the supply cord is
damaged, it must be replaced by a special
cord or assembly available from the
manufacturer or its service agent.
(1.15)
OUTDOOR USE
WARNING: For your protection if this tool
is to be used outdoors it should not be
exposed to rain, or used in damp locations.
Do not place the tool on damp surfaces.
Use a clean, dry workbench if available. For
added protection use a residual current
device (R.C.D.) that will interrupt the supply
if the leakage current to earth exceeds 30mA
for 30ms. Always check the operation of the
residual current device (R.C.D.) before using
the machine.
If an extension cable is required it must be a
suitable type for use outdoors and so labelled.
The manufacturers instructions should be
followed when using an extension cable.
(2.1)
GENERAL POWER TOOL
SAFETY INSTRUCTIONS
(These General Power Tool Safety Instructions
are as specified in BS EN 60745-1:2009 &
EN 61029-1:2009)
WARNING: Read all safety warnings and
instructions. Failure to follow the warnings
and instructions may result in electric shock,
fire and/ or serious injury.
Save all warnings and instructions for
future reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.

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(2.2)
1) General Power Tool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in
explosive atmospheres, such as in the
presence of flammable liquids, gasses or
dust. Power tools create sparks which may
ignite the dust or fumes.
c) Keep children and bystanders away
while operating power tool. Distractions
can cause you to lose control.
(2.3)
2) General Power Tool Safety Warnings
[Electrical Safety]
a) Power tool plugs must match the
outlet. Never modify the plug in any way
Do not use any adapter plugs with
earthed (grounded) power tools.
Unmodified plugs and matching outlets will
reduce the risk of electric shock.
b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply. Use
of an RCD reduces the risk of electric shock.
(2.4)
3) General Power Tool Safety Warnings
[Personal Safety].
a) Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power tool
while you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust masks, non-skid
safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and or battery
pack, picking up or carrying the tool. Carrying
power tools with your finger on the switch
or energising the power tools that have the
switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A
wrench or key left attached to a rotating part
of a power tool may result in personal injury .
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts. Loose
clothes, jewellery or long hair can be caught
in moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure that these are
connected and properly used. Use of dust
collection can reduce dust-related hazards.

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(2.5)
4) General Power Tool Safety Warnings
[Power tool use and care].
a) Do not force the power tool. Use the
correct power tool for your application. The
correct power tool will do the job better and
safer at a rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on or off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the power tool from the
power source and/or battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventative
safety measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
Instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may affect the power tools
operation. If damaged, have the power tool
repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
(2.6)
5) General Power Tool Safety Warnings
[Service]
a) Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
(2.7)
HEALTH ADVICE
WARNING: When using this machine, dust
particles may be produced. In some instances,
depending on the materials you are working
with, this dust can be particularly harmful.
If you suspect that paint on the surface
of material you wish to cut contains lead,
seek professional advice. Lead based paints
should only be removed by a professional
and you should not attempt to remove it
yourself. Once the dust has been deposited
on surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.
You are advised to consider the risks
associated with the materials you are working
with and to reduce the risk of exposure. As
some materials can produce dust that may
be hazardous to your health, we recommend
the use of an approved face mask with
replaceable filters when using this machine.
You should always:
• Work in a well-ventilated area.
• Work with approved safety equipment,
such as dust masks that are specially
designed to filter microscopic particles.
(<2.8)
WARNING: the operation of any power tool
can result in foreign objects being thrown
towards your eyes, which could result in severe
eye damage. Before beginning power tool
operation, always wear safety goggles or safety
glasses with side shield or a full face shield
where necessary. (2.8>)

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ADDITIONAL SAFETY INSTRUCTIONS
WARNING: Always disconnect the Disc Cutter
from the mains supply before changing discs,
servicing, cleaning or adjusting the Disc Cutter.
• Keep your hands away from cutting area and
the cutting disc. Keep your second hand on
the auxiliary handle or motor housing. If both
hands are holding the machine, they cannot
come into contact with the diamond disc.
• Never engage the spindle lock button while
the machine is running. Serious damage could
occur to the machine and potentially a very
hazardous situation arise for the operator.
• Only use diamond discs or other approved
cutting discs as specified by the manufacturer.
Do not operate the cutter while applying
water. The cutting discs are ‘dry cut’ discs.
• Always check the diamond disc before
starting the machine. If it is cracked, broken
or bent, do not use it. Carefully start the
machine and check for any unusual noises,
vibration or other abnormalities.
• Be careful when cutting metal. Using the
diamond disc to cut metal (reinforcing rods
embedded in concrete) will shorten its
service life and could lead to disc damage.
• Allow the Cutting Disc to reach full speed
before beginning a cut. Start working only
when maximum speed is reached.
• Do not use excessive force. Excessive force
overloads the motor and reduces working
efficiency and service life. Always cut concrete,
tile or stone to a maximum cutting depth of
50mm or less. If the cutting depth is more than
50mm, cut the workpiece 2 or 3 times. If the
workpiece is cut with a cutting depth of more
than 50mm, the service life of the diamond
disc will be re¬duced and the motor may seize.
• Install the dust extraction port cover when
a dust collection hose is not in use. During
cutting operations if sparks could be
generated, cover the dust extraction port
with its rubber cap and be sure to wear
protective glasses.
• Never use a damaged or incorrect arbor
bolt or disc flanges. The disc flanges and
arbor bolt were specially designed for your
machine to provide optimum performance
and safety of operation.
• This saw is equipped with an approved cord
and plug for its intended Country of use. Do
not alter or modify the power cord. If the
moulded plug or the power cord is damaged
in any way it must be replaced with an
identical type by a competent technician.
• WARNING: This machine must not be used to
cut any material that may contain asbestos. If
the presence of asbestos is suspected, consult
the relevant authorities for advice.
PPE (Personal Protective Equipment)
Note: If using this equipment on a
construction site it is important that the
operator conforms to any site rules/regulations
that may apply. Consult the site foreman or
other responsible person for details.
a. Wear suitable clothing. This could
include a Boiler Suit or Padded Coverall and
Hi Vis jacket etc.
b. Wear suitable footwear.
Safety shoes with steel toecaps and
anti-slip soles are recommended.
c. Wear suitable Safety Glasses.
A Full Face Safety Shield or Safety Goggles
with side shields which provide protection
from thrown debris is recommended.
d. Protect you hearing. Wear suitable
ear protectors.
e. Wear suitable gloves. High grip gloves
are recommended.
f. Wear respiratory protection. A dust
mask with replaceable filters which provide
protection against fine toxic dust, fibres and
vapours is recommended.
g. Wear a Safety Helmet. The use of a Safety
Hat may be compulsory on construction
sites to protect the operator from potential
overhead dangers.

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(4.1) GETTING STARTED - UNPACKING
Caution: This packaging contains sharp
objects. Take care when unpacking. Remove
the machine, together with the accessories
supplied from the packaging. Check carefully
to ensure that the machine is in good
condition and account for all the accessories
listed in this manual. Also make sure that all
the accessories are complete. If any parts
are found to be missing, the machine and its
accessories should be returned together in
their original packaging to the retailer. Do
not throw the packaging away; keep it safe
throughout the guarantee period. Dispose
of the packaging in an environmentally
responsible manner. Recycle if possible. Do
not let children play with empty plastic bags
due to the risk of suffocation.
(4.2)
ITEMS SUPPLIED
DESCRIPTION QUANTITY
Instruction Manual 1
Blade (Fitted) 1
Spanner
(blade change)
1
Rubber Cap
(extraction port)
1
4.3
ADDITIONAL ACCESSORIES
In addition to the standard items supplied
with this machine the following accessories
are also available from the Evolution online
shop at www.evolutionpowertools.com or
from your local retailer.
(4.4)
DESCRIPTION PART NO
Specialist cutting
blades (use only
Evolution Blades or
Evolution approved
blades with this
machine) Not suitable
for resharpening.
Specific to blade type