Evolution R255SMS User manual

Originally written in UK English Date Published: 26/04/2019
GB2438285
SMS
R255
R255
Original Instructions
Originalbetriebsanleitung
Instructions Originales
Instrucciones Originales
Notice Originale
Oryginalna Instrukcja

1.3 IMPORTANT
Please read these operating and safety
instructions carefully and completely.
For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant technical helpline,
the number of which can be found on the
Evolution Power Tools website.
We operate several helplines throughout our
worldwide organization, but technical help is
also available from your supplier.
WEB: www.evolutionpowertools.com
EMAIL: [e-mail]
WARRANTY
(1.4) Congratulations on your purchase
of an Evolution Power Tools Machine.
Please complete your product registration
‘online’as explained on the leaflet included with
this machine.
This will enable you to validate your machine’s
warranty period via Evolution’s website by
entering your details and thus ensure prompt
service if ever needed.
We sincerely thank you for selecting a product
from Evolution Power Tools.
2
www.evolutionpowertools.com

MACHINE SPECIFICATIONS
MACHINE METRIC IMPERIAL
Motor (220-240V ~ 50 Hz) 2000W 9A
Motor (110V ~ 50 Hz) 1600W 14.5A
Motor (120V ~ 60 Hz) 1800 W 15A
Speed No Load 2500 min-1 2500 rpm
Weight (Net) 15.3kg 33.7lb
Dust Port Diameter 35mm 1 -3/8 In.
Tool Dimensions (H x W x L) (0° / 0°)
(Note: Dimensions taken with saw head down.) 360 x 705 x 730mm 14- 3/16 x 27-3/4 x 28-47/64 In.
Cable Length R255SMS - 2m
R255SMS+ - 3m
R255SMS - 6ft.
R255SMS+ - 10ft
CUTTING CAPACITIES METRIC IMPERIAL
Mild Steel Plate - Max Thickness 6mm 1/4 In.
Mild Steel Box Section - Max Wall Thickness
(50mm mild steel box section.) 3mm 1/8 In.
Wood – Max section 300 x 80 mm 11-3/4 x 3-1/8 In.
Minimum size work-piece
(Note: Any work-piece smaller than the recommended minimum
work-piece requires additional support before cutting.)
L:140 x W:20 x D:3mm L:5-1/2 x
W:7/8 x D:1/4 In.
MAXIMUM CUTTING ANGLES LEFT RIGHT
Mitre 50˚ 50˚
Bevel 0˚ - 45˚ N/A
R255SMS EU & NA, R255SMS+ EU R255SMS+ NA
MITRE BEVEL MAX WIDTH MAX DEPTH MAX WIDTH MAX DEPTH
0° 0°
300mm (11-3/4 In.) 80mm (3-1/8 In.) 300mm (11-3/4 In.) 90mm (3-9/16 In.)
0° 45°
300mm (11-3/4 In.) 45mm (1-3/4 In.) 300mm (11-3/4 In.) 51mm (2 In.)
45° 0°
210mm (8-1/4 In.) 80mm (3-1/8 In.) 210mm (8-1/4 In.) 90mm (3-9/16 In.)
45° 45°
210mm (8-1/4 In.) 45mm (1-3/4 In.) 210mm (8-1/4 In.) 51mm (2 In.)
50˚ 0˚
192mm (7-9/16 In.) 80mm (3-1/8 In.) 192mm (7-9/16 In.) 90mm (3-9/16 In.)
50˚ 45˚
192mm (7-9/16 In.) 45mm (1-3/4 In.) 192mm (7-9/16 In.) 51mm (2 In.)
BLADE DIMENSIONS METRIC IMPERIAL
Diameter 255mm 10 In.
Bore 25.4mm 1 In.
Thickness 2mm 0-5/64 In.
LASER
Laser Class Class 2
Laser Source Laser Diode
Laser Output Power (Max) ≤1mW
Wave Length (Nm) 650
NOISE EMISSION DATA*
Sound Pressure LPA (No-Load) 110V: 95,8 dB(A) / 220-240V: 95,8 dB(A)
Sound Power Level LWA (No-Load) 110V: 108,8 dB(A) / 220-240V: 108,8 dB(A)
Uncertainty, KpA & KWA K=3dB(A)
*Noise emission test according to EN 62841-1 & EN 62841-3-9.
3
www.evolutionpowertools.com
EN

(1.8) SAFETY LABELS & SYMBOLS
WARNING: Do not operate this machine
if warning and/or instruction labels are
missing or damaged. Contact Evolution
Power Tools for replacement labels.
Note: All or some of the following symbols
may appear in the manual or on the product.
Symbol Description
VVolts
AAmperes
Hz Hertz
min-1 (RPM) Speed
~Alternating Current
noNo Load Speed
Wear Safety Goggles
Wear Ear Protection
Do Not Touch,
Keep hands away
Wear Dust Protection
Wear Hand Protection
CE certication
ETL certication
Waste Electrical and
Electronic Equipment
Read Manual
WARNING
Laser Warning
Double Insulation Protection
Fuse
Triman - Waste Collection
& Recycling
INTENDED USE OF
THIS POWER TOOL
WARNING: This product is a Multi-material
sliding mitre saw and has been designed
to be used with genuine Evolution blades
rated for this machine. Only use blades
designed for use in this machine and/
or those recommended specifically by
Evolution Power Tools Ltd.
WHEN FITTED WITH A CORRECT BLADE
THIS MACHINE CAN BE USED TO CUT:
• Wood, Wood derived products
(MDF, Chipboard, Plywood, Blockboard,
Hardboard etc),
• Wood with nails,
• 50mm mild steel box section with 3mm wall
at HB 200-220,
• 6mm mild steel plate at HB 200-220.
Note: Wood containing non galvanised nails or
screws, with care, can be safely cut.
Note: Not recommended for cutting
galvanised materials or wood with embedded
galvanised nails. Cutting galvanised steel may
reduce blade life.
PROHIBITED USE
OF THIS POWER TOOL
WARNING: This product is a Multi-material
sliding mitre saw and must only be used as
such. It must not be modified in any way,
or used to power any other equipment or
drive any other accessories other than those
mentioned in this Instruction Manual.
(1.13) WARNING: This product is not
intended for use by persons (including
children) with reduced physical, sensory or
mental capabilities, or lack of experience
and knowledge, unless they have been
given supervision or instruction concerning
the safe use of the product by a person
responsible for their safety and who is
competent in its safe use.
4
www.evolutionpowertools.com

S AFETY PRECAUTIONS
1.14 ELECTRICAL SAFETY
This machine is fitted with the correct moulded
plug and mains lead for the designated market.
If the supply cord is damaged, it must be
replaced by a special cord or assembly available
from the manufacturers or its service agent.
For added protection use a residual current
device (R.C.D.) that will interrupt the supply if
the leakage current to earth exceeds 30mA for
30ms. Always check the operation of the residual
current device (R.C.D.) before using the machine.
1.15 OUTDOOR USE
WARNING: For your protection if this tool
is to be used outdoors it should not be
exposed to rain, or used in damp locations.
Do not place the tool on damp surfaces.
Use a clean, dry workbench if available. For
added protection use a residual current
device (R.C.D.) that will interrupt the supply
if the leakage current to earth exceeds 30mA
for 30ms. Always check the operation of
the residual current device (R.C.D.) before
using the machine. If an extension cable is
required it must be a suitable type for use
outdoors and so labelled. The manufacturers
instructions should be followed when using
an extension cable.
2.1 POWER TOOL GENERAL
SAFETY INSTRUCTIONS
WARNING: When using electric tools
basic safety precautions should always
be followed to reduce the risk of fire,
electric shock and personal injury including
the following.
Note: This power tool should not be powered on
continuously for a long time.
WARNING: Read all safety warnings and
instructions before attempting to operate
this product and save these instructions.
Failure to follow the warnings and instructions
may result in electric shock, fire and/or
serious injury.
SAVE ALL WARNINGS &
INSTRUCTIONS FOR FUTURE
REFERENCE
The term“power tool”in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
(2.2) 1. General Power Tool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gasses or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while
operating power tool. Distractions can cause
you to lose control.
d) Do not use this machine in an
enclosed room.
(2.3) 2. General Power Tool Safety Warnings
[Electrical Safety]
a) Power tool plugs must match the outlet.
Never modify the plug in any way.
Do not use any adapter plugs with
earthed (grounded) power tools.
Unmodified plugs and matching outlets will
reduce the risk of electric shock.
b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There is
an increased risk of electric shock if your body
is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts.
Damaged or entangled cords increase the risk of
electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply.
Use of an RCD reduces the risk of electric shock.
5
www.evolutionpowertools.com
EN

(2.4) 3) General Power Tool Safety Warnings
[Personal Safety].
a) Stay alert, watch what you are doing and use
common sense when operating a power tool. Do
not use a power tool while you are tired or under
the influence of drugs, alcohol or medication. A
moment of inattention while operating power tools
may result in serious personal injury.
b) Use personal protective equipment. Always
wear eye protection to prevent injury from
sparks and chippings. Protective equipment such
as dust masks, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
will reduce personal injuries.
c) Prevent unintentional starting. Ensure the
switch is in the off-position before connecting to
power source and or battery pack, picking up or
carrying the tool.
Carrying power tools with your finger on the switch
or energising the power tools that have the switch on
invites accidents.
d) Remove any adjusting key or wrench before
turning the power tool on.
A wrench or key left attached to a rotating part of a
power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times.This enables better control of
the power tool in unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair, clothing
and gloves away from moving parts. Loose
clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the connection of
dust extraction and collection facilities, ensure
that these are connected and properly used.
Use of dust collection can reduce
dust-related hazards.
h)When cutting metal, gloves should be worn
before handling to prevent from getting burnt
from hot metal.
i) Keep handles and grasping surfaces dry,
clean and free from oil and grease. Slippery
handles and grasping surfaces do not allow for safe
handling and control of the tool in unexpected
situations.
(2.5) 4) General Power Tool Safety Warnings
[Power tool use and care].
a) Do not force the power tool. Use the correct
power tool for your application.
The correct power tool will do the job better
and safer at a rate for which it was designed.
b) Do not use the power tool if the switch does
not turn it on or off. Any power tool that cannot
be controlled with the switch is dangerous and must
be repaired.
c) Disconnect the power tool from the power
source and/or battery pack from the power
tool before making any adjustments, changing
accessories, or storing power tools.
Such preventative safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these Instructions to
operate the power tool. Power tools are dangerous
in the hands of untrained users.
e) Maintain power tools. Check for misalignment
or binding of moving parts, breakage of moving
parts and any other condition that may affect
the power tools operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions, taking
into account the working conditions and the
work to be performed. Use of the power tool for
operations different from those intended could result
in a hazardous situation.
h) Keep handles and grasping surfaces dry,
clean and free from oil and grease.
Slippery handles and grasping surfaces do not
allow for safe handling and control of the tool in
unexpected situations.
(2.6) 5) General Power Tool Safety Warnings
[Service] a) Have your power tool serviced by
a qualified repair person using only identical
replacement parts. This will ensure that the safety of
the power tool is maintained.
If the supply cord of this power tool is damaged,
it must be replaced by a specially prepared supply
cord available through the service organization.
(3.5) MITRE SAW SPECIFIC SAFETY
• Not to use saw blades manufactured from
high speed steel.
• Use only the saw with guards in good
working order and properly maintained, and
in position.
• Always to clamp work-pieces to
the saw table.
6
www.evolutionpowertools.com

a) Mitre saws are intended to cut wood or
wood-like products, they cannot be used
with abrasive cut-o wheels for cutting
ferrous material such as bars, rods, studs,
etc. Abrasive dust causes moving parts such as
the lower guard to jam. Sparks from abrasive
cutting will burn the lower guard, the kerf
insert and other plastic parts.
b) Use clamps to support the workpiece
whenever possible. If supporting the
workpiece by hand, you must always keep
your hand at least 150mm from either side
of the saw blade. Do not use this saw to
cut pieces that are too small to be securely
clamped or held by hand. If your hand is
placed too close to the saw blade, there is an
increased risk of injury from blade contact.
c) The workpiece must be stationary and
clamped or held against both the fence
and the table. Do not feed the workpiece
into the blade or cut“freehand”in any way.
Unrestrained or moving workpieces could be
thrown at high speeds, causing injury.
d) Push the saw through the workpiece.
Do not pull the saw through the workpiece.
To make a cut, raise the saw head and pull
it out over the workpiece without cutting,
start the motor, press the saw head down and
push the saw through the workpiece. Cutting
on the pull stroke is likely to cause the saw
blade to climb on top of the workpiece and
violently throw the blade assembly towards
the operator.
NOTE: The above warning is omitted for a
simple pivoting arm mitre saw.
e) Never cross your hand over the intended
line of cutting either in front or behind the
saw blade. Supporting the workpiece“cross
handed”i.e. holding the workpiece to the right of
the saw blade with your left hand or vice versa is
very dangerous.
f) Do not reach behind the fence with either
hand closer than 150mm from either side of
the saw blade, to remove wood scraps, or for
any other reason while the blade is spinning.
The proximity of the spinning saw blade to
your hand may not be obvious and you may be
seriously injured.
g) Inspect your workpiece before cutting. If
the workpiece is bowed or warped, clamp it
with the outside bowed face toward the fence.
Always make certain that there is no gap
between the workpiece, fence and table along
the line of the cut. Bent or warped workpieces
can twist or shift and may cause binding on the
spinning saw blade while cutting.There should
be no nails or foreign objects in the workpiece.
h) Do not use the saw until the table is clear
of all tools, wood scraps, etc., except for
the workpiece. Small debris or loose pieces
of wood or other objects that contact the
revolving blade can be thrown with
high speed.
i) Cut only one workpiece at a time. Stacked
multiple workpieces cannot be adequately
clamped or braced and may bind on the blade
or shift during cutting.
j) Ensure the mitre saw is mounted or placed
on a level, rm work surface before use. A
level and rm work surface reduces the risk of
the mitre saw becoming unstable.
k) Plan your work. Every time you change
the bevel or mitre angle setting, make
sure the adjustable fence is set correctly to
support the workpiece and will not interfere
with the blade or the guarding system.
Without turning the tool“ON”and with no
workpiece on the table, move the saw blade
through a complete simulated cut to assure
there will be no interference or danger of
cutting the fence.
NOTE: The phrase“bevel or” does not apply for
saws without bevel adjustment.
l) Provide adequate support such as table
extensions, saw horses, etc. for a workpiece that
is wider or longer than the table top. Workpieces
longer or wider than the mitre saw table can tip
if not securely supported. If the cut-o piece or
workpiece tips, it can lift the lower guard or be
thrown by the spinning blade.
m) Do not use another person as a
substitute for a table extension or as
additional support. Unstable support for
the workpiece can cause the blade to bind
or the workpiece to shift during the cutting
operation pulling you and the helper into the
spinning blade.
n) The cut-o piece must not be jammed or
pressed by any means against the spinning
saw blade. If conned, i.e. using length stops, the
7
www.evolutionpowertools.com
EN

cut-o piece could get wedged against the blade
and thrown violently.
o) Always use a clamp or a xture designed
to properly support round material such as
rods or tubing. Rods have a tendency to roll
while being cut, causing the blade to“bite”and
pull the work with your hand into the blade.
p) Let the blade reach full speed before
contacting the workpiece. This will reduce
the risk of the workpiece being thrown.
q) If the workpiece or blade becomes jammed,
turn the mitre saw o. Wait for all moving
parts to stop and disconnect the plug from
the power source and/or remove the battery
pack. Then work to free the jammed material.
Continued sawing with a jammed workpiece
could cause loss of control or damage to the
mitre saw.
r) After nishing the cut, release the switch,
hold the saw head down and wait for the
blade to stop before removing the cut-o
piece. Reaching with your hand near the
coasting blade is dangerous.
s) Hold the handle rmly when making an
incomplete cut or when releasing the switch
before the saw head is completely in the
down position. The braking action of the saw
may cause the saw head to be suddenly pulled
downward, causing a risk of injury.
NOTE: The above warning applies only for
mitre saws with a brake system.
BLADE SAFETY
WARNING: Rotating saw blades are
extremely dangerous and can cause serious
injury and amputation. Always keep fingers
and hands at least 150mm (6”) away from
the blade at all times. Never attempt to
retrieve sawn material until the cutting
head is in the raised position, the guard is
fully closed and the saw blade has stopped
rotating. Only use saw blades that are
recommended by the manufacturer and
as detailed in this manual and that comply
with the requirements of EN 847-1.
• Only use genuine Evolution blades rated for
this machine.
• Do not use saw blades that are damaged or
deformed as they could shatter and cause
serious injury to the operator
or bystanders.
• If the table insert becomes damaged or worn
it must be replaced with an identical one
available from the manufacturer.
2.7 HEALTH ADVICE
WARNING: If you suspect that paint on
surfaces in your home contains lead seek
professional advice. Lead based paints should
only be removed by a professional and you
should not attempt to remove it yourself.
Once the dust has been deposited on
surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.
(2.8) WARNING: Some wood and wood type
products, especially MDF (Medium Density
Fibreboard), can produce dust that may be
hazardous to your health.We recommend
the use of an approved face mask with
replaceable filters when using this machine, in
addition to using the dust extraction facility.
3.6 PERSONAL PROTECTIVE
EQUIPMENT PPE
Hearing protection should be worn in order
to reduce the risk of induced hearing loss.
Eye protection should be worn in order to
prevent the possibility of the loss of sight
from ejected chippings.
Respiratory protection is also advised as some
wood and wood type products especially MDF
(Medium Density Fibreboard) can produce
dust that can be hazardous to your health. We
recommend the use of an approved face mask
with replaceable filters when using this machine
in addition to using the dust extraction facility.
Gloves should be worn when handling blades
or rough material. Heat resistant gloves should
be worn when handling metallic materials
which may be hot. It is recommended that saw
blades should be carried in a holder wherever
practicable. It is not advisable to wear gloves
when operating the mitre saw.
8
www.evolutionpowertools.com

3.7 SAFE OPERATION
Always ensure that you have selected the correct
saw blade for the material being cut. Do not use
this mitre saw to cut materials other than those
specified in this Instruction Manual.
When transporting a mitre saw ensure that the
cutting head is locked in the 90°down position
(if a sliding mitre saw ensure that the slide bars are
locked). Lift the machine by gripping the outer
edges of the base with both hands (if a sliding
mitre saw, transport using the handles provided).
Under no circumstances shall the machine be
lifted or transported using the retractable guard
or any part of its operating mechanism.
Bystanders and other colleagues must be kept
at a safe distance from this saw. Cut debris can,
in some circumstances, be ejected forcibly
from the machine, posing a safety hazard to
people standing nearby.
Before each use check the operation of the
retractable guard and its operating mechanism
ensuring that there is no damage, and that all
moving parts operate smoothly and correctly.
Keep the work bench and floor area clear of all
debris including sawdust, chips and off-cuts.
Always check and ensure that the speed
marked on the saw blade is at least equal to
the no load speed marked on the mitre saw.
Under no circumstances shall a saw blade be
used that is marked with a speed that is less than
the no-load speed marked on the mitre saw.
Where it is necessary to use spacer or
reducing rings these must be suitable for the
intended purpose and only as recommended
by the manufacturer.
If the mitre saw is fitted with a laser it shall not
be replaced with a different type. If the laser
fails to operate it shall be repaired or replaced
by the manufacturer or authorised agent.
The saw blade shall only be replaced as
detailed in this instruction manual.
Never attempt to retrieve off-cuts or any other
part of the work-piece until the cutting head is
in the raised position, the guard is fully closed
and the saw blade has stopped rotating.
3.8 PERFORM CUTS
CORRECTLY & SAFELY
Wherever practicable always secure the
work-piece to the saw table using the work
clamp where provided.
Always ensure that before each cut the mitre
saw is mounted in a stable position.
If needed the mitre saw can be mounted on
a wooden base or work bench or attached to
a mitre saw stand as detailed in this instruction
manual. Long work-pieces should be
supported on the work supports provided or
on appropriate additional work supports.
(2.8) WARNING: The operation of any mitre
saw can result in foreign objects being
thrown towards your eyes, which could result
in severe eye damage. Before beginning
power tool operation, always wear safety
goggles or safety glasses with side shield or a
full face shield when needed.
WARNING: If any parts are missing, do not
operate your mitre saw until the missing
parts are replaced. Failure to follow this rule
could result in serious personal injury.
3.9ADDITIONAL SAFETY ADVICE
CARRYING YOUR MITRE SAW
WARNING: When using electric tools basic
safety precautions should always be followed
to reduce the risk of fire, electric shock and
personal injury including the following.
READ all these instructions before attempting to
operate this product and save these instructions.
Safety Advice:
• Although compact, this mitre saw is heavy.
To reduce the risk of back injury, get
competent help whenever you have to lift
the saw.
• Hold the tool close to your body when lifting.
Bending your knees so you can lift with your
legs, not your back. Lift by using the cutting
handle on the head of the mitre saw and
the large, orange handle on the rear of the
carriage slide.
9
www.evolutionpowertools.com
EN

• Never carry the mitre saw by the power cord.
Carrying the mitre saw by the power cord could
cause damage to the insulation or the wire
connections resulting in electric shock or fire.
• Before moving the mitre saw tighten the
mitre and bevel locking screws and the
sliding carriage locking screw to guard
against sudden unexpected movement.
• Lock the cutting head in its lowest position.
Ensure that the cutting head locking pin is
completely engaged in its socket.
WARNING: Do not use the blade guard as
a‘lifting point’. The power cord must be
removed from the power supply before
attempting to move the machine.
• Lock the cutting head in the down position
using the cutting head locking pin.
• Loosen the Mitre Angle locking screw. Turn
the table to either of its maximum settings.
• Lock the table in position using the
locking screw.
• Wrap the cable around the cable guide.
4.1 GETTING STARTED 
UNPACKING
WARNING: Due to the power input of this
product on start up, voltage drops may occur
and this can influence other equipment (e.g.
dimming lights). So for technical reasons we
advise, if the mains-impedance is Zmax<0.318
Ohm, these disturbances are not expected.
If you require further clarification, you may
contact your local power supply authority.
Caution: This packaging contains sharp
objects. Take care when unpacking. This
machine could require two persons to lift,
assemble and move this machine. Remove
the machine, together with the accessories
supplied from the packaging.
Check carefully to ensure that the machine
is in good condition and account for all the
accessories listed in this manual. Also make
sure that all the accessories are complete.
If any parts are found to be missing, the machine
and its accessories should be returned together
in their original packaging to the retailer.
Do not throw the packaging away; keep it safe
throughout the warranty period. Dispose of
the packaging in an environmentally
responsible manner. Recycle if possible. Do not
let children play with empty plastic bags due to
the risk of suffocation.
SERIAL NO. / BATCH CODE
The serial number can be found on the motor
housing of the machine.
For instructions on how to identify the batch
code, please contact the Evolution Power
Tools helpline or go to:
www.evolutionpowertools.com
(4.3) ADDITIONAL ACCESSORIES
In addition to the standard items supplied
with this machine the following accessories
are also available from the Evolution online
shop at www.evolutionpowertools.com or
from your local retailer.
(4.4)
Description Part No
RAGE Multi-Materal
TCT Blade RAGEBLADE255MULTI
Dust Bag 030-0309
Front Clamp 040-0038R
10
www.evolutionpowertools.com

(4.2) ITEMS SUPPLIED
UK/EU NORTH AMERICA
R255SMS R255SMS+ R255SMS R255SMS+
Product Code
052-0001
052-0002
052-0003
052-0001A
052-0002A
052-0003A
052-0011
052-0004B 052-0004A
Machine Table Extensions
Double Ended Hex Key (M6 & M5)
Rotary Table And Neck
Cutting Head
Carriage Slides
Mitre Locking Knob
Mains Cable Guide/Clamp
Self Tapping Cap Screw
Socket Headed Screws
Cable Clamp Component
Laser Lens Cap
Double Ended Cable Clip
Carry Handle
Tall Fence
Dust Port Adaptor
Dust Collection Bag
Slide Rail Protector
2pc Hold Down Clamp
3pc Hold Down Clamp
Front Clamp
255mm 24 Tooth Blade
255mm 28 Tooth Blade
11
www.evolutionpowertools.com
EN

1. CUTTING HANDLE
2. BLADE GUARD LOCKING TRIGGER
3. DUST BAG*
4. SLIDE LOCKING SCREW
5. DEPTH GAUGE
6. 2 PC HOLD DOWN CLAMP
7. SLIDING FENCE
8. MACHINE TABLE EXTENSIONS
9. MOUNTING HOLE (X4)
10. FRONT CLAMP HOLES
11. BLADE ROTATION INDICATION ARROW
12. UPPER BLADE GUARD
13. CUTTING HEAD
14. BLADE
15. LOWER BLADE GUARD
16. TABLE TOP
17. ROTARY TABLE
18. TABLE INSERT
19. MITRE HANDLE LOCKING KNOB
20. POSITIVE STOP LOCKING LEVER
21. MITRE ANGLE SCALE
22. SLIDE RAIL PROTECTOR†
23. DUSTPORT ADAPTER*
24. 3 PC HOLD DOWN CLAMP*
25. FRONT CLAMP†
* Supplied as original equipment on the EU & NA R255SMS+.
† Supplied as original equipment on the EU R255SMS+ ONLY.
1
2
3
4
5
6
7
8
910
11
12
13
14
15
16
17
18
19
20
21
MACHINE OVERVIEW
22 25
2423
Pictured: R255SMS (See *for R255SMS+ Parts)
EU NA
12
www.evolutionpowertools.com

26. ON / OFF TRIGGER SWITCH
27. LASER GUIDE ON / OFF SWITCH
28. DUST EXTRACTION PORT
29. CABLE
30. CUTTING HEAD LOCKING PIN
31. REAR SLIDING CARRIAGE
32. CABLE GUIDE CLAMP
33. 33.9˚ BEVEL PIN
34. BEVEL LOCK HANDLE
35. M4 SELF TAPPING CAP SCREW x1
36. M4 SOCKET HEAD SCREW x4
37. CABLE GRIP COMPONENT
(FITTED TO THE CABLE GUIDE CLAMP)
38. ANTI-VIBRATION SPRING
(FITTED TO ITEM‘4’ - THE SLIDE LOCKING
SCREW)
38
373635
Pictured: R255SMS
26
27
28
29
30
31
32
34
33
32
13
www.evolutionpowertools.com
EN

14
www.evolutionpowertools.com
Fig. 1
Fig. 4 Fig. 5 Fig. 6
Fig. 12
Fig. 7 Fig. 8 Fig. 9
Fig. 10
Fig. 2 Fig. 3
R255SMS
Handle
R255SMS+
Handle
Fig. 11

Fig. 13a Fig. 13b
Fig. 15
Fig. 16 Fig. 17
Fig. 18 Fig. 19
CLICK
Fig. 14c
Fig. 14a
Fig. 14b
Fig. 20
15
www.evolutionpowertools.com
EN

Fig. 23
Fig. 28a Fig. 28b
Fig. 28c Fig. 29 Fig. 30
Fig. 24
Fig. 27
Fig. 25 Fig. 26
Fig. 22Fig. 21
16
www.evolutionpowertools.com

Fig. 38
Fig. 41bFig. 41a
Fig. 35Fig. 34
1.
2.
Fig. 36
1.
2.
Fig. 37
Fig. 33
Fig. 40
Fig. 31 Fig. 32
Fig. 39
FIT LONG
CLAMP
FIT LONG
CLAMP
(R255SMS+) (R255SMS+)
17
www.evolutionpowertools.com
EN

Fig. 49Fig. 48
Fig. 44
Fig. 51Fig. 50
Fig. 43
Fig. 52
Fig.47
No-Hands Zone
Danger
Zone
Fig. 45
R255SMS
2pc Clamp
R255SMS+
3pc Clamp
Fig. 42
1
2
3
4
5
6
7
8
9
1) Hex headed bolt
2) Spring washer
3) Flat washer
4) Mitre saw base
5) Workbench
6) Flat washer
7) Spring washer
8) Hex nut
9) Lock nut
Fig. 46
18
www.evolutionpowertools.com

Fig. 61
Fig. 59 Fig. 60
Fig. 64
Fig. 58
Fig. 62
Fig. 56 Fig. 57
Fig. 63
Fig. 54Fig. 53 Fig. 55
19
www.evolutionpowertools.com
EN

7.1 ASSEMBLY AND PREPARATION
WARNING: Always disconnect the saw
from the power source before making any
adjustments.
Some minor assembly is required to
commission this machine.
By assembling this machine the owner/
operator will gain valuable insight into its
many advanced features. This should enable
the operator to exploit the machines full
potential once it is commissioned.
Note: Study the diagrams showing the
assembled machine. You will gain valuable
insight which will help you with the
assembly process.
TOOLS NEEDED
FOR ASSEMBLY & ADJUSTMENTS
Hex Key – Supplied and located in a dedicated
storage position on the machine. (Fig. 1)
Flat Bladed Screwdriver – Not supplied.
10mm Spanner – Not supplied.
5mm Allen Key – Not supplied.
Note: The assembly process is a‘one
time assembly’.
Once assembly is successfully completed no
attempt to disassemble the machine should
be made.
The blade and some other smaller parts also
need to be fitted by the owner/operator.
Note: A safety check must be carried out
once assembly is completed and before the
machine is used - see page 30.
WARNING: Do not under any circumstances
plug the cutting head into the power supply
and try to use it as a hand held circular saw.
KNOW THE PARTS
There are four (4) main parts to be assembled
(including the blade), and two (2) other smaller
parts to be connected. Additionally the blade
(supplied) will need to be fitted.
• The rotary base and bevel neck (Fig. 2)
• The carriage slides (Fig. 3)
• The cutting head (In The‘locked down Position
as Removed from the Packaging) (Fig. 4)
• The Blade (Fig. 5)
Note: The Blade should be the last part to be fitted.
It must only be fitted after the assemble process is
completed and the machine has been subjected to
the Assembly Safety Checks - see page 30.
THE MITRE LOCKING KNOB (Fig. 6)
The threaded spigot of the Mitre Locking Knob
slides through a hole in the front of the Mitre
Locking Handle (Fig. 7) and then screws into an
internally threaded boss located in the base of
the machine.
THE BEVEL NECK
Note: The bevel neck is supplied fitted to the
Rotary table. The bevel neck should be adjusted to
the 0˚ position.
• Slacken the Bevel Locking screw using the Bevel
Locking Handle. (Fig. 8)
• Rotate the bevel neck to the vertical position so
that it rests against the 0 degree stop.
• Tighten the Bevel Locking Handle.
INSERTING THE CARRIAGE SLIDE
IMPORTANT: If for any reason (transit damage,
unpacking error, operator mistake, etc.) the
locating lugs at the tip of the carriage slide
20
www.evolutionpowertools.com