Evolution Precision File Sander User manual

Date Published: 01/03/2016Written in UK English
EN
FR
Original Instructions

TABLE OF CONTENTS*
English Page 02
Français Page 16
IMPORTANT INFORMATION 03
12 Month Limited Warranty 03
Specification 04
GENERAL SAFETY RULES 05
Safety Rules for Belt Sanders 06
Machine Overview 08
Labels & Symbols 09
OPERATION 10
MAINTENANCE 14
Environmental Protection 14
EC Declaration of Conformities 15
*This manual is originally written in UK English.
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IMPORTANT
Please read these operating and safety
instructions carefully and completely. For
your own safety, if you are uncertain about
any aspect of using this equipment please
access the relevant Technical Helpline,
the number of which can be found on
the Evolution Power Tools website. We
operate several Helplines throughout our
worldwide organization, but Technical
help is also available from your supplier.
WEB
www.evolutionpowertools.com/register
EMAIL
[e-mail]
Congratulations on your purchase
of an Evolution Power Tools Machine.
Please complete your product registration
‘online’ as explained in the A4 online
guarantee registration leaflet included
with this machine. You can also scan the
QR code found on the A4 leaflet with
a Smart Phone. This will enable you to
validate your machine’s guarantee period
via Evolutions website by entering your
details and thus ensure prompt service
if ever needed. We sincerely thank you
for selecting a product from Evolution
Power Tools.
EVOLUTION LIMITED GUARANTEE
Evolution Power Tools reserves the right
to make improvements and modifications
to the product design without prior notice.
Please refer to the guarantee registration
leaflet and/or the packaging for details of
the terms and conditions of the guarantee.
Evolution Power Tools will, within the
guarantee period, and from the original date of
purchase, repair or replace any goods found to
be defective in materials or workmanship. This
guarantee is void if the tool being returned
has been used beyond the recommendations
in the Instruction Manual or if the machine
has been damaged by accident, neglect, or
improper service.
This guarantee does not apply to machines
and / or components which have been altered,
changed, or modified in any way, or subjected
to use beyond recommended capacities
and specifications. Electrical components
are subject to respective manufacturers’
warranties. All goods returned defective shall
be returned prepaid freight to Evolution Power
Tools. Evolution Power Tools reserves the right
to optionally repair or replace it with the same
or equivalent item.
There is no warranty – written or verbal – for
consumable accessories such as (following list
not exhaustive) blades, cutters, drills, chisels
or paddles etc. In no event shall Evolution
Power Tools be liable for loss or damage
resulting directly or indirectly from the use
of our merchandise or from any other cause.
Evolution Power Tools is not liable for any
costs incurred on such goods or consequential
damages. No officer, employee or agent of
Evolution Power Tools is authorized to make
oral representations of fitness or to waive any
of the foregoing terms of sale and none shall
be binding on Evolution Power Tools.
Questions relating to this limited guarantee
should be directed to the company’s head
oce, or call the appropriate Helpline number.
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SPECIFICATIONS
MACHINE SPECIFICATIONS METRIC IMPERIAL
Motor EU (230-240V ~ 50/60 Hz) 400W 2A
No Load Speed 300-1700min-1 300-1700rpm
Weight 1.75kg 4lbs
BELT SIZES METRIC IMPERIAL
Width 13mm 1/2”
Length 457mm 18”
NOISE & VIBRATION DATA
Sound Pressure LPA (Under Load) 80.2dB(A) K=3dB(A)
Sound Power Level LWA (Under Load) 91.2dB(A) K=3dB(A)
Vibration Level (Under Load) 1.215m/s2K=1.5m/s2
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GENERAL SAFETY RULES
Read and understand all instructions before
operating this product. Failure to follow all
instructions listed below may result in electric
shock, re and / or serious personal injury.
SAVE THESE INSTRUCTIONS FOR
FUTURE REFERENCE.
WARNING: When using electric tools basic
safety precautions should always be followed
to reduce the risk of re, electric shock and
personal injury including the following:
Read all these instructions before
attempting to operate this product and
save these instructions.
1) Work Area Safety
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in
explosive atmospheres, such as in the
presence of ammable liquids, gases or
dust. Power tools create sparks which may
ignite the dust or fumes.
c) Keep children and bystanders away
while operating a power tool. Distractions
can cause you to lose control.
d) Keep the oor area around the
machine level, well maintained and free
of loose materials e.g. chips and cut-os.
2) Electrical Safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded)
power tools. Unmodied plugs and matching
outlets will reduce risk of electric shock.
b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power tool
will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging the
power tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for
outdoor use. Use of a cord suitable for
outdoor use reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply. Use
of an RCD reduces the risk of electric shock.
3) Personal Safety
a) Stay alert, watch what you are doing
and use common sense when operating
a power tool. Do not use a power tool
while you are tired or under the inuence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust mask, non-skid safety
shoes, hard hat, or hearing protection used
for appropriate conditions will reduce the risk
of personal injuries.
c) Prevent unintentional starting. Ensure
the machine switch is in the o-position
before connecting to power source and/or
battery pack, picking up or carrying the tool.
Carrying power tools with your nger on the
switch or energising power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A wrench
or a key left attached to a rotating part of the
power tool may result in personal injury.
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing
or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery
or long hair can be caught in moving parts.
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g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure these are
connected and properly used. Use of dust
collection can reduce dust-related hazards.
4) Power Tool Use & Care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer if used
at the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and o. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power
source and/or the battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventive safety
measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may aect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the working
conditions and the work to be performed.
Use of the power tool for operations dierent
from those intended could result in a
hazardous situation.
5) Service
a) Have your power tool serviced by
a qualied repair person using only
identical replacement parts. This electric
tool complies with the relevant safety rules.
Repairs should only be carried out by qualied
persons using original spare parts, otherwise
considerable danger to the user may result.
b) When servicing a tool, use only genuine
Evolution replacement parts. Follow
instructions in the Maintenance section of this
manual. Use of unauthorized parts or failure to
follow Maintenance Instructions may create a
risk of electric shock or injury.
HEALTH ADVICE
WARNING: When drilling, sanding, sawing or
grinding, dust particles will be produced. In
some instances, depending on the materials
you are working with, this dust can be
prejudicial to your health. Some examples
could be:
• Leadfromleadbasedpaint.
• ArsenicandChromiumfromchemically
treated timber.
• Crystallinesilicafromcertainmasonry
products (plaster, cement etc).
To reduce your exposure to such
chemicals you should:
a) Work in a well-ventilated area.
b) Work with approved safety equipment,
such as dust masks that are specially
designed to lter microscopic particles.
SAFETY RULES FOR BELT SANDERS
a) Always remove the plug from the
outlet socket before carrying out any
adjustments, maintenance or servicing.
b) A damaged supply cord must be
replaced by a qualied technician.
c) Do not use this sander for ‘wet
sanding’. There is a signicant risk of electric
shock if this sander is used for ‘wet sanding’.
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d) Wear appropriate PPE (Personal
Protection Equipment). A dust mask and
safety glasses should always be worn when
using this tool. Additional safety equipment
such as ear defenders, gloves, safety shoes
and overalls should employed as necessary.
e) Inspect the workpiece for screws and
nails etc. Remove these before operations
are attempted.
f) Only use sanding belts that are in good
condition. Do not use worn out, ripped or
damaged sanding belts.
g) Wherever possible the workpiece should
be securely clamped to prevent movement.
h) The Precision Belt Sander is designed
to be held with both hands so that it can
be run over the workpiece. Do not attempt
to clamp the Precision Belt Sander to a work
bench or similar in an attempt mimic a xed
sanding machine.
i) Do not apply excessive force to the
machine in an attempt to slow it down
quickly after ‘switch o’. Allow the belt to
slow down and stop naturally.
j) Do not eat or drink in the work area.
The sanding process can create dust that may
remain within the work area for quite long
periods. Eating and drinking in such areas can
be harmful to health.
k) If possible seal o the work area so that
dust is contained within the area. Dust will
settle and can be removed at a later date.
l) People entering the work area should
wear the appropriate PPE. Do not allow
casual visitors to enter the work area.
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MACHINE OVERVIEW
7
5
8
6
2
1
3
4
1. SANDING BELT RELEASE LEVER
2. BELT CENTRING CONTROL SCREW
3. DUST OUTLET PORT
4. SANDING ARM LOCKING LEVER
5. SPEED CONTROL
6. ON/OFF TRIGGER SWITCH
7. SOFT GRIP AREA
8. TRIGGER LOCK BUTTON
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LABELS & SYMBOLS
WARNING: Do not operate machine if
warning and/or instruction labels are missing
or damaged. Contact Evolution Power Tools
for replacement labels.
Symbol Description
VVolts
AAmperes
Hz Hertz
Min-1 (RPM) Speed
~Alternating Current
noNo Load Speed
Wear Safety Goggles
Wear Ear Protection
Do Not Touch,
Keep hands away
Wear Dust Protection
CE certication
Waste electrical and
electronic equipment
Read Manual
WARNING
Laser Warning
Double Insulation Protection
The declared vibration total value has been
measured in accordance with a standard test
method and may be used for comparing one
tool with another.
The declared vibration total value may also be
used in a preliminary assessment of exposure.
WARNING: The vibration emission during
actual use of the power tool can dier from the
declared total value depending on the ways
in which the tool is used. The need to identify
safety measures and to protect the operator
are based on an estimation of exposure in the
actual conditions of use (taking account of all
parts of the operating cycle, such as the times
the tool is switched o, when it is running idle,
in addition to trigger time)
ITEMS SUPPLIED
Description Qty
Instruction Manual
(Operations) 1
Sanding Belts 3
Single Wheel Head 1
Twin Wheel Head 1
Dust Bag
(for use with wood, paint
removal and plastics only)
1
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OPERATION
Note: This machine is supplied with two (2) Sanding Heads –
a single wheeled head and a twin wheeled head. (Fig. 1)
This gives the operator the opportunity to select the head
best suited to the task in hand. Either head accepts the
standard sanding belts supplied.
1. Changing the Sanding Head
WARNING: The machine must be disconnected from its power
source before changing the Sanding Head is attempted.
• Removethesandingbeltasdetailedin2below.
• SlowlyandcarefullyunscrewtheBeltCentringControl
Screw with one hand, whilst holding the sanding head
with the other hand. (Fig. 2)
Note: The Sanding Head is sprung loaded, and the operator
should carefully observe the position and deployment of the
spring as the Sanding Head is released from the Sanding Arm.
Allow the compression in the spring to gradually ease and
carefully remove the spring from its locating socket in the
Sanding Arm and store safely for future use.
• TheSandingHeadscanonlybesuccessfullyttedoneway
round, and we recommend that the operator has a ‘dry run’
without the spring being tted to familiarise themselves
with procedure.
• Fitthespringintoitslocatingsockettowardsthefrontof
the Sanding Arm. (Fig. 3)
• AligntheSandingHeadwiththeSandingArm,ensuringthat
the free end of the spring is located on the ‘lug’ cast into the
‘inner’ face of the Sanding Head.
• ReplacetheBeltCentringScrewandslowlyturnthescrew
clockwise so that it draws the Sanding Head into the
Sanding Arm.
• Centrethesandingbeltasdetailedin3below.
Fig. 1
Fig. 2
Fig. 2
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2. Replacing/changing a Sanding Belt
WARNING: Always ensure that the machine is disconnected
from its power source before attempting to change or replace
the sanding belt.
• Pullthebeltreleaselever(locatedjustabovethebelt
tracking control knob) upwards to release the tension on
the belt. (Fig. 4)
• Slideoutthebelttobereplaced.
• Rettherequiredbeltovertherearandfrontrollers.(Fig. 5)
Note: Always ensure that the direction of rotation arrows
found on the inside of the belt match the direction of rotation
arrow found on the body of the machine. (Fig. 6)
• Returnthebeltreleaselevertoitsoriginalposition.
3. Centring the Sanding Belt
WARNING: Wear eye protection when attempting to centre
the sanding belt.
• Holdthemachinesothatyouhaveaclearviewofthebelt.
• Startthemotorandobservethepositionthebeltadopts
after a few seconds of running at operational speed.
If the sanding belt is not running centrally along the length of
the sanding arm, turn the belt tracking control knob a little in
either direction until correct tracking is achieved. (Fig. 7)
Only turn the tracking control knob by a few degrees at a time
before observing the position of the belt along the sanding arm.
Fig. 4
Fig. 5
Fig. 6
Fig. 7
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4. Positioning the Sanding Arm
For operator convenience and operational eciency the
position of the sanding arm relative to the machines handle
can be adjusted through approximately 120˚. (Fig.8)
WARNING: Always ensure that the machine is disconnected
from its power source before repositioning the sanding arm.
To reposition the Sanding Arm:
• Releasethearmbypushingthesandingarmlockinglever
forwards (towards the sanding arm).
• Positionthesandingarmattherequiredangle.
• Pullbackthelockinglevertolockthearminthe
required position.
5. ON/OFF Trigger switch (Fig. 9)
The ‘ON/OFF’ trigger switch is located in the machines handle.
• Depressthetriggertostart.
• Releasethetriggertostop.
Note: For operator convenience the ON/OFF trigger switch
can be locked in the ‘ON’ position by depressing the trigger
locking button. (Fig. 10) To switch o from the ‘locked’
position, gently press the trigger switch and then release.
WARNING: Always ensure that the machine is switched ‘o’
and the belt is stationary before putting the machine down
onto a workbench or similar.
6. Speed Control
The rotary speed control selector is located on the top of the
machines handle. (Fig. 11) Turn the selector to set the speed
required (innitely variable between 300 – 1600 m/min)
7. Hand Grip Area
The top surface of the machines handle is coated with a soft
grip area for enhanced operator control and comfort.
8. Grit selection
Sanding belts are available in a variety of grades depending upon
the coarseness (particle size) of the grit embedded in the cloth.
Fig. 8
Fig. 9
Fig. 10
Fig. 11
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As an approximate guide:
Material Belt Grit
Solid Wood 80
Chipboard 60/80
Veneered Wood 150
Plastics 100
Steel 80
Paint Removal 40/60
Acrylics 100
9. Using the machine
This is a compact but powerful machine and should only be
used by competent operators who have read and understood
the Instruction Manual.
This Precision File Sander can be regarded as a powered le. It
should be held with both hands, one hand holding the handle,
the other hand holding the motor casing. (Fig. 12)
Caution: A severe abrasion hazard exists when using this machine.
We recommend that the operator considers wearing suitable
protective gloves especially when sanding metallic substances.
Note: A Dust Bag (supplied) can be connected to the machines
outlet port when sanding wood, plastics or paint removal. It
should not be used when sanding metallic materials.
Some general guidance:
• Alwayswearadustmaskandsafetyglasses,andanyother
safety equipment as necessary.
• Selectthesandingbeltcarefullyforthejobinhand.
• Beawarethatthesandingbeltmay‘travel’alongtheworkpiece.
Hold the machine rmly and guide it along the workpiece.
• Lightdownwardspressureisallthatisnecessarytoachieve
best results. There is no need to press the machine into the
workpiece with any great force.
• Two,threeormorepassesoverthesametrackwillachieve
better results than trying to remove all of the waste material
in one pass.
Fig. 12
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MAINTENANCE
Note: Any maintenance must be carried out with the machine
switched o and disconnected from the power supply.
Check that all safety features and guards are operating
correctly on a regular basis. Only use this machine if all
guards/safety features are fully operational.
All motor bearings in this machine are lubricated for life.
No further lubrication is required.
Use a clean, slightly damp cloth to clean the plastic parts of
the machine. Do not use solvents or similar products which
could damage the plastic parts.
WARNING: Do not attempt to clean by inserting pointed
objects through openings in the machines casings etc.
The machines air vents should be cleaned using
compressed dry air.
Excessive sparking may indicate the presence of dirt in the
motor or worn out carbon brushes. If this is suspected have the
machine serviced and the brushes replaced at an authorised
service centre.
ENVIRONMENTAL PROTECTION
Waste electrical products should not be disposed
of with household waste. Please recycle where
facilities exist. Check with your Local Authority
or retailer for recycling advice.
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The manufacturer of the product covered by this Declaration is:
Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR.
The manufacturer hereby declares that the machine as detailed in this declaration fulfils all
the relevant provisions of the Machinery Directive and other appropriate directives as detailed
below. The manufacture further declares that the machine as detailed in this declaration, where
applicable, fulfils the relevant provisions of the Essential Health and Safety requirements.
The Directives covered by this Declaration are as detailed below:
2006/42/EC Machinery Directive.
2004/108/EC. (valid until Apr 19th 2016) Electromagnetic Compatibility Directive.
2014/30/EU. (effective from Apr 20th 2016) Electromagnetic Compatibility Directive.
93/68/EC. The CE Marking Directive.
2011/65/EU. The Restriction of the Use of certain
Hazardous Substances in Electrical Equipment (RoHS) Directive
2012/19/EU. The Waste Electrical and Electronic Equipment (WEEE) Directive.
And is in conformity with the applicable requirements of the following documents
EN 61000-3-3:2008 • EN 61000-3-2/A2:2009 • EN 60745-1/A11:2010
EN 55014-2/A2:2008 • EN 60745-2-4/A11:2011 • EN 55014-1/A1:2009
Product Details
Description: 400W Build Precision File Sander
Evolution Model No: EBPFS4002 / EBPFS4001 / EBPFS400EU
Brand Name: EVOLUTION
Voltage: 110V / 230V ~ 50Hz / 60Hz
Input: 400W
The technical documentation required to demonstrate that the product meets the requirements of
directive has been compiled and is available for inspection by the relevant enforcement authorities,
and verifies that our technical file contains the documents listed above and that they are the correct
standards for the product as detailed above.
Name and address of technical documentation holder.
Signed: Print: Matthew Gavins - Group Chief Executive
Date: 01/03/16
EC DECLARATION OF CONFORMITY
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EN
FR
EN
FR
FRANÇAIS
Traduction D’original

TABLE DES MATIÈRES*
English Page 02
Français Page 16
INFORMATIONS IMPORTANTES 19
12 mois de garantie limitée 19
Spécifications 20
RÈGLES GÉNÉRALES DE SÉCURITÉ 21
Règles de sécurité pour ponceuses à bande 23
Présentation de la machine 24
Étiquettes et symboles 25
OPÉRATION 26
ENTRETIEN 30
Protection de l’environnement 30
Déclaration CE de conformités 31
* Ce manuel est rédigé en anglais britannique.
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IMPORTANT
S’il vous plaît lire les instructions de
fonctionnement et de sécurité attentivement
et complètement. Pour votre propre
sécurité, si vous êtes incertain à propos de
n’importe quel aspect de l’utilisation de cet
équipement s’il vous plaît accéder à la ligne
d’assistance technique concerné, dont le
nombre peut être trouvé sur le site Evolution
PowerTools. Nous exploitons plusieurs
lignes d’assistance téléphonique au long
de notre organisation mondiale, mais l’aide
technique est également disponible auprès
de votre fournisseur.
WEB
www.evolutionpowertools.com/register
EMAIL
[e-mail]
Félicitations pour votre achat d’une machine
PowerTools Evolution. S’il vous plaît remplir
«en ligne» enregistrement de votre produit
comme expliqué dans la brochure A4
garantie d’inscription en ligne fournis avec
l’appareil.Vous pouvez également scanner
le code QR trouvé sur le dépliant A4 avec un
téléphone intelligent. Cela vous permettra
de valider la période de garantie de votre
machine via le site Evolutions en entrant
vos coordonnées et ainsi assurer un service
rapide si jamais nécessaire. Nous vous
remercions sincèrement de choisir un produit
Evolution PowerTools.
GARANTIE LIMITÉE EVOLUTION
Evolution Power Tools se réserve le droit
d’apporter des améliorations et des
modifications à la conception du produit sans
préavis. S’il vous plaît se référer à la notice
d’enregistrement de la garantie et / ou
l’emballage pour plus de détails sur les termes
et conditions de la garantie.
Evolution Power Tools sera, dans la période de
garantie, et à partir de la date d’achat originale,
réparer ou remplacer tout produit reconnu
défectueux dans les matériaux ou de fabrication.
Cette garantie est nulle si l’outil retournées
a été utilisé au-delà des recommandations
contenues dans le manuel d’instructions ou
si l’appareil a été endommagé par accident,
négligence ou une mauvaise utilisation. Cette
garantie ne s’applique pas aux machines et / ou
des composants qui ont été altérés, modifiés ou
modifié de quelque manière, ou soumis à une
utilisation au-delà des capacités et spécifications
recommandées. Les composants électriques
sont soumis aux garanties fabricants respectifs.
Tous les produits défectueux retournés doivent
être retournés franco de port pour Evolution
Power Tools. Evolution Power Tools se réserve
le droit de réparer ou de le remplacer par
un élément identique ou équivalent. Il n’y
a pas de garantie - écrite ou verbale - pour
les accessoires consommables tels que (liste
non exhaustive ci-dessous) lames, fraises,
forets, ciseaux ou des palettes etc En aucun
cas, Evolution Power Tools peut être tenu
responsable des pertes ou dommages résultant
directement ou indirectement de l’l’utilisation
de nos marchandises ou de toute autre cause.
Evolution Power Tools n’est pas responsable des
frais engagés sur ces biens ou les dommages
indirects. Aucun agent, employé ou agent de
Evolution Power Tools est autorisé à présenter
des observations orales de remise en forme ou
de renoncer à l’une des conditions précédentes
de la vente et n’est nullement lié par Evolution
Power Tools.
Les questions relatives à cette garantie limitée
doivent être envoyées au siège social de
l’entreprise, ou composez le numéro assistance
approprié.
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CARACTÉRISTIQUES
SPÉCIFICATIONS DE LA MACHINE METRIC IMPERIAL
Moteur EU (230-240V ~ 50/60 Hz) 400 W 2 A
Vitesse À Vide 300-1700 min-1 300-1700 rpm
Poids 1.75 kg 4 lbs
TAILLES CEINTURE METRIC IMPERIAL
Largeur 13 mm 1/2”
Longueur 457 mm 18”
NOISE & VIBRATION DONNÉES
LPA De Pression Acoustique (En Charge) 80.2 dB(A) K= 3 dB(A)
Niveau De Puissance Acoustique LWA (Sous Charge) 91.2 dB(A) K= 3dB(A)
Niveau De Vibration (Sous Charge) 1.215 m/s2K= 1.5 m/s2
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