Evolution R225DWS User manual

R225DWS
Original Instructions
EN
FR
Original written in UK English Date Published: 01 / 04 / 2016

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TABLE OF CONTENTS
Introduction Page 3
Guarantee Page 3
Machine Specification Page 4
Vibration Page 5
Labels and Symbols Page 5
Intended use of this Power Tool Page 6
Prohibited use of this Power Tool Page 6
Safety Precautions Page 7
Electrical Safety Page 7
Outdoor Use Page 7
Power Tool
General Safety Instructions
Page 7
Health Advice Page 9
Additional Safety Instructions Page 9
Getting Started Page 10
Unpacking Page 10
Items Supplied Page 10
Additional Accessories Page 10
Machine Overview Page 11
Assembly and Preparation Page 12
Short Reach Mode Page 12
Long Reach Mode Page 12
Attaching an Abrasive Disc
to the Sanding Pad
Page 13
The Machines Controls Page 14
Operational Guidance
and Advice
Page 14
Operator Stance Page 15
The Articulated Sanding Head Page 15
Sanding Page 15
Maintenance Page 16
Environmental Protection Page 17
Declaration of Conformity Page 18
English Page 2
Français Page 20

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EN
FR
INTRODUCTION
(1.2)This Instruction Manual was originally
written in English.
(1.3) IMPORTANT
Please read these operating and safety
instructions carefully and completely.
For your own safety, if you are uncertain
about any aspect of using this equipment
please access the relevant Technical Helpline,
the number of which can be found on the
Evolution Power Tools website. We operate
several Helplines throughout our worldwide
organization, but Technical help is also
available from your supplier.
WEB www.evolutionpowertools.com
(1.4) Congratulations on your purchase
of an Evolution Power Tools Machine.
Please complete your product registration
‘online’as explained in the A5 online
guarantee registration leaet included
with this machine.You can also scan the QR
code found on the A5 leaet with a Smart
Phone.This will enable you to validate your
machine’s guarantee period via Evolutions
website by entering your details and thus
ensure prompt service if ever needed. We
sincerely thank you for selecting a product
from Evolution Power Tools.
EVOLUTION LIMITED GUARANTEE.
Evolution Power Tools reserves the right to
make improvements and modications to
the product design without prior notice.
Please refer to the guarantee registration
leaet and/or the packaging for details
of the terms and conditions of the
guarantee. The guarantee below is
applicable to machines destined for
the UK mainland market only. Other
markets may have specic requirements,
additions or exclusions applied. Consult
your dealer for details of the guarantee
applied in your area/country. All
Evolution guarantees are in addition to
your statutory rights.
(1.5) Evolution Power Tools will, within the
guarantee period, and from the original date of
purchase, repair or replace any goods found to
be defective in materials or workmanship. This
guarantee is void if the tool being returned
has been used beyond the recommendations
in the Instruction Manual or if the machine
has been damaged by accident, neglect, or
improper service. This guarantee does not
apply to machines and / or components which
have been altered, changed, or modied
in any way, or subjected to use beyond
recommended capacities and specications.
Electrical components are subject to respective
manufacturers’warranties. All goods returned
defective shall be returned prepaid freight
to Evolution Power Tools. Evolution Power
Tools reserves the right to optionally repair or
replace it with the same or equivalent item.
There is no warranty – written or verbal – for
consumable accessories such as (following list
not exhaustive) blades, cutters, drills, chisels
or paddles etc. In no event shall Evolution
Power Tools be liable for loss or damage
resulting directly or indirectly from the use
of our merchandise or from any other cause.
Evolution Power Tools is not liable for any
costs incurred on such goods or consequential
damages. No ocer, employee or agent of
Evolution Power Tools is authorized to make
oral representations of tness or to waive any
of the foregoing terms of sale and none shall
be binding on Evolution Power Tools.
Questions relating to this limited
guarantee should be directed to the
company’s head oce, or call the
appropriate Helpline number.

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MACHINE SPECIFICATIONS
MACHINE METRIC IMPERIAL
Motor (230-240V ~ 50Hz) 710W 3A
Speed No Load 600-1500min-1 600-1500rpm
Weight 5.8kg 12.8lb
Dust Port Diameter 35mm 1-5/16 In.
Tool Dimensions - Contracted (H x W x L) 230 x 250 x 1450mm 9 x 13-13⁄16 x
57-1/16 In.
Tool Dimensions - Extended (H x W x L) 230 x 250 x 1970mm 9 x 13-13⁄16 x
77-9/16 In.
Cable Length 4m 13ft 1-7⁄16 In.
SANDING AREA CAPACITIES METRIC IMPERIAL
Sanding Pad Diameter 215mm 8-7/16 In.
Sanding Disc Diameter 225mm 8-7/8 In.

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Handling
• Handlethemachinewithcare,allowing
the machine to do the work.
• Avoidusingexcessivephysicaleorton
any of the machines controls.
• Consideryoursecurityandstability,and
the orientation of the machine during use.
Work Surface
• Considertheworksurfacematerial;
its condition, density, strength,
rigidity and orientation.
WARNING: The vibration emission during
actualuseofthepowertoolcandierfromthe
declared total value depending on the ways
in which the tool is used. The need to identify
safety measures and to protect the operator
are based on an estimation of exposure in the
actual conditions of use (taking account of all
parts of the operating cycle, such as the times
thetoolisswitchedo,whenitisrunningidle,
in addition to trigger time).
(1.8)
LABELS & SYMBOLS
WARNING: Do not operate this machine if
warning and/or instruction labels are missing
or damaged. Contact Evolution Power Tools
for replacement labels.
Note: All or some of the following symbols
may appear in the manual or on the product.
Please see next page.

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(1.9)
Symbol Description
VVolts
AAmperes
Hz Hertz
min-1 Speed
~Alternating Current
noNo Load Speed
Wear Safety Goggles
Wear Ear Protection
Wear Dust Protection
Read Instructions
CE Certification
Double Insulated
Triman - Waste Collection
& Recycling
Waste Electrical &
Electronic Equipment
Warning
(1.10) INTENDED USE OF
THIS POWER TOOL
WARNING: This product is a Hand Held Dry
Wall Sander and has been designed to be
used in conjunction with a dust extraction
and collection system. Only use accessories
designed for use in this machine and/or those
recommended specically by Evolution
Power Tools Ltd.
When tted with appropriate abrasive paper
this machine can be used for sanding:
Dry Walls.
Dry Ceilings.
Dry Floors.
It can also be used to remove paint coatings,
adhesive and loose plaster etc.
PROHIBITED USE OF
THIS POWER TOOL
WARNING: This product is a Hand Held Dry
Wall Sander and must only be used as such. It
must not be modied in any way, or used to
power any other equipment or drive any other
accessories other than those mentioned in this
Instruction Manual.
WARNING: This machine must NOT be
used on any surface which is suspected to
contain lead or asbestos.
If the presence of either of these
substances is even suspected, have the
work-place inspected by the appropriate
local authority department.
Lead can be found in some old painted
surfaces, and is highly toxic when disturbed.
Asbestos is highly dangerous and has
to be dealt with by highly trained and
specially equipped removal teams.
Consult your local authority for further
advice and guidance.

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SAFETY PRECAUTIONS
(1.13) WARNING: This machine is not intended
for use by persons (including children) with
reduced physical, sensory or mental capabilities,
or lack of experience and knowledge, unless
they have been given supervision or instruction
concerning the safe use of the machine by a
person responsible for their safety and who is
competent in its safe use.
Children should be supervised to ensure
that they do not have access to, and are not
allowed to play with, this machine.
(1.14) ELECTRICAL SAFETY
This machine is tted with the correct
moulded plug and mains lead for the
designated market. If the mains lead or the
plug are damaged in any way, they must be
replaced with original replacement parts by a
competent technician.
(1.15) OUTDOOR USE
WARNING: For your protection if this tool is to
be used outdoors it should not be exposed to
rain, or used in damp locations. Do not place
the tool on damp surfaces. Use a clean, dry
workbench if available. For added protection
use a residual current device (R.C.D.) that will
interrupt the supply if the leakage current to
earth exceeds 30mA for 30ms. Always check
the operation of the residual current device
(R.C.D.) before using the machine.
If an extension cable is required it must be a
suitable type for use outdoors and so labelled.
The manufacturers instructions should be
followed when using an extension cable.
(2.1) POWER TOOL GENERAL
SAFETY INSTRUCTIONS
(These General Power Tool Safety Instructions
are as specied in BS EN 60745-1:2009 &
EN 61029-1:2009)
WARNING: Read all safety warnings and
instructions. Failure to follow the warnings
and instructions may result in electric shock,
re and/ or serious injury.
Save all warnings and instructions for
future reference.
The term“power tool”in the warnings refers to
your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
(2.2) 1) General PowerTool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
ammable liquids, gasses or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away
while operating power tool. Distractions
can cause you to lose control.
(2.3) 2) General PowerTool Safety Warnings
[Electrical Safety]
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded)
power tools. Unmodied plugs and matching
outlets will reduce the risk of electric shock.
b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators. There
is an increased risk of electric shock if your
body is earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.

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f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply. Use
of an RCD reduces the risk of electric shock.
(2.4) 3) General PowerTool Safety Warnings
[Personal Safety].
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the inuence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust masks, non-skid
safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the o-position before
connecting to power source and or battery
pack, picking up or carrying the tool.
Carrying power tools with your nger on the
switch or energising the power tools that have
the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A
wrench or key left attached to a rotating part
of a power tool may result in personal injury .
e) Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing
or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewellery or long hair can be caught
in moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure that these are
connected and properly used. Use of dust
collection can reduce dust-related hazards.
(2.5) 4) General PowerTool Safety Warnings
[Power tool use and care].
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at a rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on or o. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the power tool from the
power source and/or battery pack from
the power tool before making any
adjustments, changing accessories, or
storing power tools. Such preventative
safety measures reduce the risk of starting the
power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these Instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may aect the power tools
operation. If damaged, have the power
tool repaired before use. Many accidents are
caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operationsdierentfromthoseintended
could result in a hazardous situation.
(2.6) 5) General PowerTool Safety Warnings
[Service]
a) Have your power tool serviced by
a qualied repair person using only
identical replacement parts. This will ensure
that the safety of the power tool is maintained.

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(2.7) HEALTH ADVICE
WARNING: When using this machine, dust
particles may be produced. In some instances,
depending on the materials you are working
with, this dust can be particularly harmful.
If you suspect that paint on the surface
of material you wish to cut contains lead,
seek professional advice. Lead based paints
should only be removed by a professional
and you should not attempt to remove it
yourself. Once the dust has been deposited
on surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.
You are advised to consider the risks
associated with the materials you are working
with and to reduce the risk of exposure. As
some materials can produce dust that may be
hazardous to your health, we recommend the
use of an approved face mask with replaceable
lters when using this machine.
You should always:
• Workinawell-ventilatedarea.
• Workwithapprovedsafetyequipment,
such as dust masks that are specially
designed to lter microscopic particles.
(2.8) WARNING: the operation of any power
tool can result in foreign objects being thrown
towards your eyes, which could result in
severe eye damage. Before beginning power
tool operation, always wear safety goggles or
safety glasses with side shields or a full face
shield where necessary.
ADDITIONAL SAFETY INSTRUCTIONS
WARNING: Read completely all safety
instructions. Failure to follow these instructions
could result in serious personal injury. Pass
these instructions on to any other operators
and ensure that they are adequately trained in
the use and adjustment of this machine.
• ReadtheInstructionManualcompletely
and carefully. Learn the applications and
limitations, as well as the specic potential
hazards relating to the use of this machine.
Pass this manual on to any other operator(s)
who may use this machine.
• Wearsafetyglassesorafaceshieldwhen
operating this machine. Everyday spectacles do
not have impact resistant lenses and therefore
cannot be regarded as safety glasses.
• Protectyourlungs.Wearadustmaskthatis
capable of ltering microscopic dust particles.
• Wearclosettingworkclothing,and
remove any dangling jewellery, chains or
belts etc that could become entangled in
rotating machinery.
• Protectyourhearing.Wearsuitableear
defenders.
• Inspectthemachinespowercordregularly,
and if it is damaged in any way have the
cord replaced with a genuine replacement
part tted by a qualied technician.
• Checkforanyotherdamage.Anydamage
found must be repaired before the machine
is used again. Check for misalignment or
binding of moving parts, and any condition
thatmayaectthemachinesoperation.
Any replacement parts should be Evolution
Power Tool approved, and tted by a
qualied and competent technician.
• Checkforanymissingparts.Anymissingparts
must be replaced with genuine replacement
parts and tted by a qualied technician.
• Donotabusethepowercord.Donotuse
the power cord to carry the machine or to
pull the plug from the power outlet.
• Keepthepowercordawayfromheatsources,
oil, sharp edges, and always be aware of the
power cords routing within the workplace.
• Donotusethismachinewhiletiredor
under the inuence of drugs, alcohol or
medication (consult your Doctor).
• Anyextensioncordusedwiththismachine
must be in good condition and capable of
carrying the current required to operate this
machine safely and eciently.

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• Ensurethattheworkplaceisadequately
illuminated.
• Donotallowfamiliaritywiththismachineto
make you careless or to ignore basic workshop
safety protocols. A careless fraction of a second
could be sucient to cause severe injury.
• Keeptheworkareawellventilated.If
possible open some windows and put an
exhaust fan in one of them to move air from
the inside to the outside.
• Useadustextractionandcollectionmachine
that is compatible with this machine. Follow
the instructions provided by the manufacturer
of the dust extraction machine.
• Checktoensurethatthemainssupplyisthe
same as the voltage given on the machines
rating plate.
• Removethepowercordplugfromthe
mains supply outlet when changing
an abrasive disc or carrying out any
other maintenance procedures and/or
adjustments.
(4.1) GETTING STARTED
UNPACKING
Caution: This packaging contains sharp objects.
Take care when unpacking. Remove the machine,
together with the accessories supplied from the
packaging. Check carefully to ensure that the
machine is in good condition and account for all
the accessories listed in this manual. Also make
sure that all the accessories are complete. If any
parts are found to be missing, the machine and its
accessories should be returned together in their
original packaging to the retailer. Do not throw
thepackagingaway;keepitsafethroughoutthe
guarantee period. Dispose of the packaging in
an environmentally responsible manner. Recycle
if possible. Do not let children play with empty
plasticbagsduetotheriskofsuocation.
(4.2) ITEMS SUPPLIED
Description Quantity
Instruction Manual 1
Drywall Sander 1
Oval Extension Tube 1
Flexible Dust Extraction Hose
with integral protection stand 1
Hose End Connectors
(1 x Fitted, 2 x Supplied) 3
Auxiliary ‘D’ Handle 1
Circular Abrasive Sanding
Discs (Assorted Grits) 6
Allen Keys (S5 & S6) 1
Carbon Brushes 1 pair

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MACHINE OVERVIEW
1. SWIVELLING SANDING HEAD
2. EXTENSION TUBE
3. HAND GRIP AREAS
4. LED RING LIGHT
5. MOTOR
6. LED PROJECTOR LIGHT
7. AUXILIARY D HANDLE
8. MOTOR ‘ON/OFF’ SWITCH
9. MOTOR SPEED CONTROL
10. HOSE END CONNECTORS X3
11. DUST EXTRACTION HOSE
4
3
5
29
10
76
78
911
1
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ASSEMBLY AND PREPARATION
SHORT REACH MODE
WARNING: Only conduct the following procedures with the
machine disconnected from the main power supply.
Fitting the Flexible Dust Extraction Hose.
• Loosenthesleevenut.(Fig. 1)
• InserttheFlexibleDustExtractionHoseintothemachinesmain
dust extraction tube/handle, and push it fully‘home’. (Fig. 2)
• TightenthesleevenuttofastentheFlexibleExtractionHose
into the machine.
Note: The integral protection stand allows the machine
(when not in use) to be stood upright against a wall or similar.
The Flexible Hose is protected from being crushed or kinked by
the stand. (Fig. 3)
LONG REACH MODE
• Loosenthesleevenut. (Fig. 1)
• RemovetheFlexibleDustExtractionHoseiftted.
• SlidetheExtensionTubeintothemachinesmaindust
extraction tube/handle.
Note: The Extension Tube which slides into the main dust
extraction/handle of the machine has a slightly oval cross-
section. To help insertion and correct location of the Extension
Tube, gently rotate it as you push it into place.
• SlidetheExtensionTubeintothemaindustextraction/
handle until the 1.9m pictogram just disappears from view.
• SlidetheExtensionTubeFerruleupandintothemain
extraction tube/handle. (Fig. 4)
• TightenthesleevenuttosecuretheExtensionTubeand
ferrule into their service positions. (Fig. 5)
• Fitthe‘D’handleclamparoundtheExtensionTube.
Note: This clamp is hinged. By removing the pinch bolt (Fig. 6)
the clamp can be‘opened’ and placed around the Extension Tube.
The clamp can then be‘closed’around the Extension Tube, the
pinch bolt replaced and tightened to secure the clamp in place.
• Fitthe‘D’handletotheclampusingthetwo(2)socket
headed hex screws.
Note: We recommend that the‘D’Handle clamp is positioned
directly behind and is touching the Extension Tube ferrule. This
locates the‘D’handle in the most convenient position for the
majority of operators.
Fig. 2
Fig. 3
Fig. 4
Fig. 1

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Note: The design of the‘D’ handle is such that ergonomic
positioning of the handle on the clamp is possible. This
ensures comfortable operation for both right-handed and
left-handed users.
• InserttheFlexibleExtractionHosefullyintotheendofthe
Extension Tube and tighten the sleeve nut to secure it in
place. (Fig. 7)
• The‘free’endoftheDustextractionHosecannowbeconnected
to a suitable dust extraction and collection machine.
Note: Follow the instructions provided by the manufacturer of
the dust extraction machine being used.
Note: A selection of Hose End Connectors is provided. These
should ensure that this machine can be connected to most
commercially available dust extraction machines.
To Change a Hose End Connector
• Locatethetwo(2)‘lugs’whichtintothetwo(2)‘notches’in
the Hose End Mounting Ring.
• Usingaatbladedscrewdriver,gentlyandcarefullypress
the‘lugs inwards, and at the same time ease the Mounting
Ring away from the Hose End Connector. The Hose End
Connector will release from the Mounting Ring.
• SnapanewHoseEndConnectorontotheMountingRing.
• Checkthatthe‘lugs’havedeployedintothe‘notches’.
ATTACHING AN ABRASIVE DISC TO THE SANDING PAD
Note: The Motor Driven Sanding Pad located in the swivelling
Sanding Head of the machine, is tted with a‘hook and loop’
attachment system.
The‘loops’on the back of the abrasive discs engage with the
‘hooks’on the surface of the Sanding Pad.
To attach an abrasive disc:
• EnsurethattheSandingPadiscleanandfreefromanydirt
or debris.
• PressthenewabrasivediscontotheSandingPadwiththe
palm of a hand.
• Ensurethattheholesinthenewabrasivediscalignwiththe
dust extraction ports in the Sanding Pad. (Fig. 8)
To remove an abrasive disc:
• Simplygriptheedgeoftheabrasivediscandgentlypeelit
from the Sanding Pad.
Fig. 6
Fig. 7
Fig. 8
Fig. 5

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THE MACHINES CONTROLS
• The‘ON/OFF’slideswitch(Fig. 9) is a latching type. Slide it
forward to start the motor. Push forward and down on the
central section of the switch to latch it in the‘ON’position
• Pushdownontherearcentralsectionoftheslideswitchto
release the switch and turn the motor‘OFF’. The switch will
automatically return to the‘OFF’position
• Thespeedcontroldial(Fig. 10) is located forward of the‘ON/OFF’
switch. Rotate this control dial to alter the speed of the motor.
• TheSandingHeadLEDLightswitchispositionedontopofa
housing located to the RH (Right Hand) side of the Sanding
Head casing. (Fig. 11a) This light will provide illumination to
the immediate area being worked upon.
• TheLEDProjectorLight(Fig. 11b). The‘ON/OFF’Rocker
switch is located on the body of the light, underneath and to
the rear. This Light will provide extra illumination to the area
about to be worked upon.
• Aringlocatedjusttothefrontedgeoftheintegralprotection
stand can be rotated slightly.
• Rotatingthisringwillrevealanairbleedport.(Fig. 12)
• Revealingthisairbleedportinpartorinfull,allowsthe
operator to adjust the airow from the Sanding Head to a
connected dust extraction machine.
• Theoperatorshouldadjustthiscontroltogivethemost
eectivedustextractionfromtheSandingHead.
WARNING: Evenwithaneectivedustextraction/collecting
machine attached to this machine the operator should still
employ all relevant PPE procedures and processes. If working
‘on site’consult the person responsible for Health & Safety on
the site for extra guidance.
OPERATIONAL GUIDANCE AND ADVICE
Body and Hand Positioning
• Thismachineisatwo(2)handedmachine.Softgriphand
hold areas are provided along the machine.
• Anauxiliary‘D’handleisprovidedandisparticularlyuseful
when the machine is congured in Long Reach Mode.
• Positionyourhandsalongthemachinetoprovidethebest
and most comfortable combination of‘reach’ and ‘leverage’
for the particular operation being undertaken.
• KeepyourhandsawayfromtheswivellingSandingHead.
• Donotstretchoroverbalance.Repositionyourselfsothat
you do not have to stretch.
Fig. 11 a
Fig. 11 b
Fig. 9
Fig. 10

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OPERATOR STANCE
• Theoperatorshouldadoptacomfortablestancewiththeir
feet apart and rmly balanced.
• Bothfeetshouldbeonthegroundoroor.Itisnot
acceptable to have one foot on the oor and the other on a
stand or ladder rung etc, as this precludes the operator from
achieving a proper balanced stance.
Caution: If‘reach’or access considerations necessitate the use by the
operator of a stand-on platform, such a platform must be suitable,
in good condition with all the safety features serviceable and stable
inusee.g.afoldinginsidescaoldor‘hop-on’workplatform.
WARNING: The operator must NEVER overstretch.
THE ARTICULATED SANDING HEAD
The Sanding Head is attached to the main body of the machine
by a type of Universal Joint. This allows the Sanding Head to
swivel in multiple directions.
Wheninusetheabrasivedisccaneectively‘oat’overthe
work surface. This action enables the operator to sweep the
work surface from top to bottom or from side to side with
minimalchangestotheirstanceandfootposition.Thisaords
greater security and better balance for the operator.
SANDING
Operational Advice
• Congurethemachinetothe‘ReachMode’required.
• ConnecttherequiredSandingHeadtothemachine.
• Connectasuitabledustextractionandcollectionmachineto
the Drywall Sander.
• Turnontheextractionunit.
• AdoptacomfortablestanceholdingtheSanderbythetwo
most convenient and comfortable hand grips.
• TurnontheSandingHeadLEDLight.
• TurnontheSander,andifrequiredtheprojectorLEDLight.
• PositiontheSandingHeadlightlyagainsttheworksurface,
and apply just enough pressure to align the Sanding Head
with the work surface.
• Gentlyapplymorepressuretoengagetheabrasivedisconto
the work surface.
• MovetheSanderacrosstheworksurfaceinlongoverlapping
sweeps. Apply only enough pressure to keep the abrasive disc at
against the work surface. Excessive pressure should be avoided as
it can cause swirl marks and unevenness in the work surface.
Fig. 12

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• KeeptheSanderinconstantmotionwhilsttheabrasivedisc
is in contact with the work surface. Use a steady, sweeping
motion, allowing the rotating abrasive disc to‘oat’ over the
work surface. Moving the Sander erratically or concentrating
for too long on one area can also cause swirl marks or
unevenness in the work surface.
WARNING: Do not allow the rotating abrasive disc to contact
sharp objects such as protruding nails, screws etc or architectural
wall ttings such as electrical boxes or switch plates etc. Damage
to the Sander or the wall ttings could result.
MAINTENANCE
The Sanding Head Brush Skirt (Fig. 13)
The Brush Skirt surrounds the Sanding Pad to which the abrasive
discs are applied. The Brush Skirt serves two (2) main purposes:
• Itextendsbelowthesurfaceoftheabrasivediscssothatit
contacts the work surface rst, orientating the Sanding Head.
This helps prevent the rotating abrasive disc from ‘gouging’
the work surface on rst contact.
• Ithelpscontainthedustparticleswithintheswivelling
Sanding Head until the airow from an attached extraction
machines sucks the dust away.
Over time, depending upon the frequency of use and the type
of material sanded, the bristles on the Brush Skirt will become
degraded and worn. The bristles on the Brush Skirt must be
complete with no gaps or portions missing.
A new Brush Skirt has a bristle length of approximately 15mm.
Replace the Brush Skirt when the length of the bristles is
approximately 8mm, or when the bristles no longer extend
below the surface of an installed sanding disc.
To replace the Brush Skirt
WARNING: Only attempt this procedure with the machine
disconnected from the mains power supply.
• RemoveanyattachedabrasivedisctorevealtheSanding
Pad and the centrally located Hex Headed Socket Screw that
attaches the Pad to the motors drive spindle.
• HoldingtheSandingPadwiththepalmofonehand(Fig. 14),
insert the supplied 5mm Hex Key into the head of the central
screw. Loosen and remove the screw. Remove the Sanding Pad
from the motors drive spindle.
• Useacross-headscrewdriverandremovethesix(6)self
tapping screws and the special xing clips. (Fig. 15) that
Fig. 14
Fig. 13
Fig. 15

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secure the Brush Skirt and lens into the Sanding Head.
• CarefullypullandeasetheBrushSkirtandlensfromthe
Sanding Head.
• InstallationofanewBrushSkirtisbasicallythereversalofthe
removal process.
• DuringinstallationofanewBrushSkirttakecaretonotover
tighten the six (6) self tapping screws. These should be rmly
tightened but be careful not to strip the threads within the
tapped holes.
• Ensurethatthespecialxingclipsarecorrectlypositioned.
• ReinstalltheSandingPadonthemotorsdrivespindleand
secure in place with the Hex Headed Socket Screw.
Note: Changing the Brush Skirt will expose the interior of the
Sanding Head. The operator should take the opportunity to
examine, clean and remove any debris from within the Sanding
Head, or from the exhaust ports and exhaust tubes fastened or
contained within it.
(6.1) WARNING: Any maintenance must be carried out with
themachineswitchedoanddisconnectedfromthemains/
battery power supply.
Check that all safety features and guards are operating correctly
on a regular basis. Only use this machine if all guards/safety
features are fully operational.
All motor bearings in this machine are lubricated for life.
No further lubrication is required.
Use a clean, slightly damp cloth to clean the plastic parts of the
machine. Do not use solvents or similar products which could
damage the plastic parts.
WARNING: Do not attempt to clean by inserting pointed
objects through openings in the machines casings etc. The
machines air vents should be cleaned using compressed dry air.
Excessive sparking may indicate the presence of dirt in the
motor or worn out carbon brushes.
(6.2) If this is suspected have the machine serviced and the
brushes replaced by a qualied technician.
(6.4) ENVIRONMENTAL PROTECTION
Waste electrical products should not be disposed of with
household waste. Please recycle where facilities exist. Check
with your Local Authority or retailer for recycling advice.

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EC DECLARATION OF CONFORMITY
In accordance with EN ISO 17050-1:2004
The manufacturer of the product covered by this Declaration is:
Evolution Power Tools, Venture One, Longacre Close, Holbrook Industrial Estate, Sheffield, S20 3FR.
The manufacturer hereby declares that the machine as detailed in this declaration fulfils all the
relevant provisions of the Machinery Directive and other appropriate directives as detailed below.
The manufacture further declares that the machine as detailed in this declaration, where applicable,
fulfils the relevant provisions of the Essential Health and Safety requirements.
The Directives covered by this Declaration are as detailed below:
2006/42/EC. Machinery Directive.
2014/30/EU. Electromagnetic Compatibility Directive.
2011/65/EU. The Restriction of the Use of certain Hazardous
Substances in Electrical Equipment (RoHS) Directive.
2012/19/EU. The Waste Electrical and Electronic Equipment (WEEE) Directive.
And is in conformity with the applicable requirements of the following documents:
EN 60745-1:2009+A11:2010, EN 60745-2-3:2011+A2:2013+A11:2014+A12:2014,
EN 60745-2-4:2009+A11:11, EN ISO 12100:2010 EK9-BE-88:2014,
EN55014-1:2006/+A1:2009/+A2:2011, EN55014-2:1997/+A1:2001/+A2:2008,
EN61000-3-2:2014, EN61000-3-3:2013, PAH Requirement AfPS GS 2014:01 PAK,
EK9-BE-88:2014, EN ISO 12100: 2010, EN 55014-2: 1997/+A1: 2001/+A2: 2008
Product Details
Description: R225DWS 225mm Dry Wall Sander
Evolution Model No: 0780001 / 0780002 / 0780003 / 0780004
Brand Name: EVOLUTION
Voltage: 230V ~ 50/60 Hz
Input: 710W
The technical documentation required to demonstrate that the product meets the requirements
of directive has been compiled and is available for inspection by the relevant enforcement
authorities, and verifies that our technical file contains the documents listed above
and that they are the correct standards for the product as detailed above.
Name and address of technical documentation holder.
Signed: Print: Matthew Gavins: Group Chief Executive.
Date: 01/04/2016

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NOTES