Evoqua V10K User manual

V10K V-NOTCH CHLORINATOR
BOOK NO. WT.025.100.001.UA.IM.0614

V10K
V-NOTCH
CHLORINATOR
BOOK NO. WT.025.100.001.UA.IM.0614
W3T109612

WT.025.100.001.UA.IM.0614
V10K V-NOTCH CHLORINATOR
EQUIPMENT SERIAL NO. _____________________________
DATE OF START-UP ________________________________
START-UP BY ____________________________________
Prompt service available from nationwide authorized service contractors.
ORDERING INFORMATION
In order for us to ll your order immediately and correctly, please order material by description and part number, as shown
in this book. Also, please specify the serial number of the equipment on which the parts will be installed.
WARRANTY
Seller warrants for a period of one year after shipment that the equipment or material of its manufacture is free from defects
in workmanship and materials. Corrosion or other decomposition by chemical action is specically excluded as a defect
covered hereunder, except this exclusion shall not apply to chlorination equipment. Seller does not warrant (a) damage
caused by use of the items for purposes other than those for which they were designed, (b) damage caused by unauthorized
attachments or modications, (c) products subject to any abuse, misuse, negligence or accident, (d) products where parts
not made, supplied, or approved by Seller are used and in the sole judgment of the Seller such use affects the products’
performance, stability or reliability, and (e) products that have been altered or repaired in a manner in which, in the sole
judgment of Seller, affects the products’ performance, stability or reliability. SELLER MAKES NO OTHER WARRANTY OF
ANY KIND, AND THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS OF THE MATERIAL OR EQUIPMENT FOR
ANY PARTICULAR PURPOSE EVEN IF THAT PURPOSE IS KNOWN TO SELLER. If Buyer discovers a defect in mate-
rial or workmanship, it must promptly notify Seller in writing; Seller reserves the right to require the return of such defective
parts to Seller, transportation charges prepaid, to verify such defect before this warranty is applicable. In no event shall
such notication be received by Seller later than 13 months after the date of shipment. No action for breach of warranty
shall be brought more than 15 months after the date of shipment of the equipment or material.
LIMITATION OF BUYER’S REMEDIES. The EXCLUSIVE REMEDY for any breach of warranty is the replacement f.o.b.
shipping point of the defective part or parts of the material or equipment. Any equipment or material repaired or replaced
under warranty shall carry the balance of the original warranty period, or a minimum of three months. Seller shall not be
liable for any liquidated, special, incidental or consequential damages, including without limitation, loss of prots, loss of
savings or revenue, loss of use of the material or equipment or any associated material or equipment, the cost of substitute
material or equipment, claims of third parties, damage to property, or goodwill, whether based upon breach of warranty,
breach of contract, negligence, strict tort, or any other legal theory; provided, however, that such limitation shall not apply
to claims for personal injury.
Statements and instructions set forth herein are based upon the best information and practices known to Evoqua Water
Technologies, but it should not be assumed that every acceptable safety procedure is contained herein. Of necessity this
company cannot guarantee that actions in accordance with such statements and instructions will result in the complete
elimination of hazards and it assumes no liability for accidents that may occur.

725 Wooten Road
Colorado Springs, Co 80915
EVOQUA W3T109612

V10K V-NOTCH CHLORINATOR
WT.025.100.001.UA.IM.0614 

This manual includes a descripon of the Evoqua Water Technologies V10K Type
V-Notch Gas Feeder (Chlorine) with installaon, operang, and maintenance
procedures. This equipment is designed to control and meter the ow of gas
under vacuum and to mix the gas with water.
The complete gas feeder system consists of the control unit, an injector, and
a vacuum regulator. Instrucons for the vacuum regulator, oponal vacuum
switch, and oponal automac control (posioner and controller) are provided
in separate instrucon books supplied with those units.
For swimming pool, water park, or similar non-residenal recreaonal applica-
ons, contact your Evoqua Water Technologies representave for informaon
concerning specic systems designed for such use.






      



More informaon may be given in this book than applies to a parcular installa-
on and the reader should determine and disregard that which does not apply.

Very Important Safety Precauons ..............................SP-1,-2
Very Important Safety Precauons ..............................1.010-40,-41
Prevenve Maintenance General Informaon ............1.010-5
Maintenance Record ...................................................1.010-13
Regional Oces ...........................................................1.010-1
Technical Data ..............................................................Secon 1
Installaon ...................................................................Secon 2
Operaon ....................................................................Secon 3
Service .........................................................................Secon 4
Illustraons ..................................................................Secon 5
Prevenve Maintenance Kits and Spare Parts .............Secon 6
Literature/Manuals ......................................................Secon 7
Chlorine Handling Manual ........................................WT.025.000.001.UA.IM
!
EVOQUA W3T109612


WT.025.100.001.UA.IM.0614
V10K V-NOTCH CHLORINATOR

This and the following page entled “Very Important Safety Precauons” provide, in brief, informaon of urgent
importance relave to safety, installaon, operaon, and maintenance of this equipment.

TO AVOID POSSIBLE SEVERE PERSONAL INJURY OR EQUIPMENT DAMAGE, OBSERVE THE FOLLOWING:
THIS EQUIPMENT SHOULD BE INSTALLED, OPERATED AND SERVICED ONLY BY TRAINED, QUALIFIED PERSONNEL
WHO ARE THOROUGHLY FAMILIAR WITH THE ENTIRE CONTENTS OF THIS INSTRUCTION BOOK.
HAZARDOUS GAS IS PRESENT IN THIS EQUIPMENT DURING NORMAL OPERATION. TO AVOID POSSIBLE SEVERE
PERSONAL INJURY OR DAMAGE TO THE EQUIPMENT, READ THIS INSTRUCTION BOOK AND THE APPROPRI-
ATE GAS MANUAL BEFORE CONNECTING THIS EQUIPMENT TO VACUUM A SUPPLY OF GAS. OPERATION AND
MAINTENANCE OF THIS EQUIPMENT MUST BE RESTRICTED TO TRAINED, QUALIFIED PERSONNEL WHO ARE
COMPLETELY FAMILIAR WITH THESE INSTRUCTIONS.
TURN OFF THE GAS SUPPLY AT THE CONTAINER VALVE, WAIT UNTIL THE SUPPLY VACUUM GAUGE READS FULL
SCALE AND THE ROTAMETER FLOAT RESTS ON THE BOTTOM STOP, AND THEN TURN OFF THE INJECTOR WATER
SUPPLY BEFORE PERFORMING ANY DISASSEMBLY OPERATIONS FOR TROUBLESHOOTING PURPOSES.
DO NOT OPEN THE GAS SUPPLY CONTAINER VALVE MORE THAN ONE COMPLETE TURN. THIS WILL PERMIT
MAXIMUM DISCHARGE AND CAN ALSO BE TURNED OFF QUICKLY IN CASE OF A GAS LEAK.
THE GAS CONTROL UNIT MUST BE CONNECTED TO A VACUUM GAS SUPPLY ONLY. DO NOT OPEN THE CYLIN-
DER OR DRUM VALVE UNTIL THE SYSTEM HAS BEEN FULLY INSTALLED AND THE PRE-START CHECKS HAVE BEEN
CARRIED OUT.
ESCAPED GAS MUST BE EXHAUSTED TO OUTSIDE ATMOSPHERE. THE EXHAUST SYSTEM MUST TERMINATE IN AN
AREA WHERE GAS FUMES CANNOT CAUSE INJURY TO PERSONNEL OR PROPERTY DAMAGE. DO NOT TERMINATE
THE EXHAUST SYSTEM AT A LOCATION ROUTINELY USED BY PERSONNEL, SUCH AS WORK AREAS OR PATHWAYS
NOR NEAR WINDOWS OR VENTILATION SYSTEM INTAKES.
ALL CLEANING SHOULD BE CARRIED OUT IN AN OPEN AREA OR IN A WELL VENTILATED ROOM.
DO NOT USE WOOD ALCOHOL, ETHER, PETROL OR PETROLEUM DISTILLATES.
DO NOT USE HYDROCARBONS OR ALCOHOLS BECAUSE RESIDUAL SOLVENT MAY REACT WITH THE GAS. SOL-
VENTS CAN PRODUCE SERIOUS PHYSIOLOGICAL EFFECTS UNLESS USED IN STRICTEST COMPLIANCE WITH THE
SOLVENT MANUFACTURER’S SAFETY RECOMMENDATIONS.
WHEN USING HYDROCHLORIC ACID, OBSERVE ALL SAFETY PRECAUTIONS RECOMMENDED BY THE ACID MANU-
FACTURER/SUPPLIER.
EVOQUA W3T109612


V10K V-NOTCH CHLORINATOR
WT.025.100.001.UA.IM.0614

SPRING IS IN A COMPRESSED CONDITION. DISASSEMBLE CAREFULLY TO PREVENT FORCEFUL EJECTION OF PARTS
AND POSSIBLE SEVERE PERSONAL INJURY.
USE ONLY EVOQUA WATER TECHNOLOGIES LISTED PARTS EXCEPT FOR COMMERCIALLY AVAILABLE PARTS
WHICH ARE IDENTIFIED BY COMPLETE DESCRIPTION ON PARTS LIST. THE USE OF UNLISTED PARTS CAN RESULT
IN EQUIPMENT MALFUNCTIONS HAVING HAZARDOUS CONSEQUENCES.
DO NOT DISCARD THIS INSTRUCTION BOOK UPON COMPLETION OF INSTALLATION. INFORMATION PROVIDED
IS ESSENTIAL TO PROPER AND SAFE OPERATION AND MAINTENANCE.
ADDITIONAL OR REPLACEMENT COPIES OF THIS INSTRUCTION BOOK ARE AVAILABLE FROM:
Evoqua Water Technologies
725 Wooten Road
Colorado Springs, CO 80915
Phone: [phone]

Minor part number changes may be incorporated into Evoqua Water Technologies products from me to me
that are not immediately reected in the instrucon book. If such a change apparently has been made in your
equipment and does not appear to be reected in your instrucon book, contact your local Evoqua Water
Technologies sales oce for informaon.
Please include the equipment serial number in all correspondence. It is essenal for eecve communicaon
and proper equipment idencaon.
EVOQUA W3T109612

WT.025.100.001.UA.IM.0614
V10K V-NOTCH CHLORINATOR


This and the following pages tled “Very Important Safety Precauons” provide, in brief, informaon of urgent
importance relave to safety in the installaon, operaon, and maintenance of this equipment.

TO AVOID POSSIBLE SEVERE PERSONAL INJURY OR EQUIPMENT DAMAGE, OBSERVE THE FOLLOWING:
THIS EQUIPMENT SHOULD BE INSTALLED, OPERATED, AND SERVICE ONLY BY TRAINED, QUALIFIED PERSON-
NEL WHO ARE THOROUGHLY FAMILIAR WITH THE ENTIRE CONTENTS OF THIS INSTRUCTION BOOK AND THE
CHLORINE GAS HANDLING MANUAL.
CHLORINE GAS IS A RESPIRATORY IRRITANT. EXPOSURE TO CHLORINE GAS IN SUFFICIENT CONCENTRATION
PRODUCES IRRITATION OF THE MUCOUS MEMBRANES, THE RESPIRATORY SYSTEM, AND THE SKIN. IN EXTREME
CASES, SUFFOCATION AND DEATH CAN OCCUR.
WHEN CHANGING CHLORINE CYLINDERS, IT IS RECOMMENDED PRACTICE TO HAVE AN APPROVED GAS MASK
AVAILABLE THAT YOU HAVE BEEN TRAINED TO USE AND YOU MUCH BE COMPLETELY FAMILIAR WITH YOUR
LOCAL PLANT OPERATING AND EMERGENCY PROCEDURES AND CHLORINE INSTITUTE RECOMMENDED EMER-
GENCY PROCEDURES.
DO NOT TOLERATE ANY CHLORINE LEAKS. CHLORINE LEAKS NEVER GET BETTER. CHLORINE LEAKS ALWAYS GET
PROGRESSIVELY WORSE IF THEY ARE NOT PROMPTLY CORRECTED. IT IS RECOMMENDED PRACTICE TO HAVE
AN APPROVED GAS MASK AVAILABLE WHEN MAKING LEAK CHECKS.
AS SOON AS THERE IS ANY INDICATION OF CHLORINE IN THE AIR, TAKE IMMEDIATE STEPS TO CORRECT THE
CONDITION.
IMPORTANT INFORMATION RELATED TO SAFETY OF CHLORINATION EQUIPMENT INSTALLATION IS PROVIDED
IN THE CHLORINE GAS HANDLING MANUAL. IN THE INTEREST OF SAFE OPERATION, THIS INFORMATION MUST
BE READ, UNDERSTOOD, AND PRACTICED BY EQUIPMENT OPERATORS AND THEIR SUPERVISORS.
AT TIME OF INITIAL INSTALLATION, WHEN CHLORINE SUPPLY LINES HAVE BEEN DISCONNECTED FOR ANY REA-
SON AND ON A ROUTINE DAILY BASIS, THOROUGHLY CHECK ALL JOINTS, CONNECTIONS, AND EQUIPMENT FOR
POSSIBLE CHLORINE LEAKS AND IMMEDIATELY CORRECT ANY THAT MAY BE FOUND.
WHEN ANY CONNECTION IS BROKEN EVEN FOR A SHORT TIME, IMMEDIATELY PLUG THE RESULTANT OPENINGS
WITH A RUBBER STOPPER OR EQUIVALENT TO PREVENT THE ENTRANCE OF MOISTURE. MOISTURE MUST BE
EXCLUDED FROM ANY PART OF THE EQUIPMENT THAT IS NORMALLY EXPOSED TO DRY CHLORINE ONLY. WHILE
DRY CHLORINE IS NON-CORROSIVE, MOIST CHLORINE IS EXTREMELY CORROSIVE TO COMMON METALS, SUCH
AS BRASS OR STEEL.
EVOQUA W3T109612

V10K V-NOTCH CHLORINATOR
WT.025.100.001.UA.IM.0614 

THE TWO MOST COMMON CAUSES OF CHLORINE PIPING LEAKS ARE:
1. RE-USE OF GASKETS. THIS SHOULD NEVER BE DONE. ALWAYS HAVE AN ADEQUATE SUPPLY ON
HAND AND ALWAYS USE NEW GASKETS OF THE CORRECT MATERIAL AND SIZE AS IDENTIFIED ON
THE EQUIPMENT PARTS DRAWING.
2. IMPROPERLY MADE-UP THREADED PIPE JOINTS. SEE CHLORINE GAS HANDLING MANUAL FOR
RECOMMENDED PROCEDURE.
EXCEPT IN CASES OF LEAK DETECTION OR CALIBRATION ADJUSTMENTS, THE CHLORINE GAS SUPPLY MUST
BE SHUT OFF AT THE GAS SUPPLY CONTAINERS AND THE CHLORINE GAS IN THE SYSTEM EXHAUSTED BEFORE
SERVICING THE EQUIPMENT.
USE ONLY EVOQUA WATER TECHNOLOGIES LISTED PARTS, EXCEPT FOR COMMERCIALLY AVAILABLE PARTS AS
IDENTIFIED ON THE PARTS LIST. THE USE OF UNLISTED PARTS CAN RESULT IN EQUIPMENT MALFUNCTIONS
HAVE HAZARDOUS CONSEQUENCES.
DO NOT DISCARD THIS INSTRUCTION BOOK UPON COMPLETION OF INSTALLATION. INFORMATION PROVIDED
IS ESSENTIAL TO PROPER AND SAFE OPERATION AND MAINTENANCE.
ADDITIONAL OR REPLACEMENT COPIES OF THIS INSTRUCTION BOOK ARE AVAILABLE FROM:
Evoqua Water Technologies
725 Wooten Road
Colorado Springs, CO 80915
Phone: [phone]
NOTE
Minor part number changes may be incorporated into Evoqua Water Technologies products from time
to time that are not immediately reflected in the instruction book. If such a change apparently has been
made in your equipment and does not appear to be reflected in your instruction book, contact your
local Evoqua Water Technologies sales office for information.
Please include the equipment serial number in all correspondence. It is essential for effective commu-
nication and proper equipment identification.
EVOQUA W3T109612

WT.025.100.001.UA.IM.0614
V10K V-NOTCH CHLORINATOR





    
  
There’s no queson about it.
Equipment that is properly maintained is dependable equipment.
It will give opmum performance with minimum unscheduled downme.
 
 Each product is carefully tested and inspected before shipment to ensure that it meets
our high standards.
 To ensure maximum service life and minimize
unscheduled repairs, we recommend a program of regular prevenve maintenance, as described in
the Service secon of this book. To support this program, we developed. standard parts kits. These
kits can also be used for minor emergency repairs to minimize downme.
 When the complete kit or any
of its parts are used, the kit should be replaced immediately.

 For ordering numbers, refer
to the parts list at the rear of this book.
EVOQUA W3T109612

V10K V-NOTCH CHLORINATOR
WT.025.100.001.UA.IM.0614 


This equipment should receive prevenve maintenance on a one (1) year cycle.* It is recommended that the
following table be used to plan, schedule, and record this important work.
 

Date of Installation
Preventive Maintenance Log
Schedule Date Date Performed




EVOQUA W3T109612

WT.025.100.001.UA.IM.0614
V10K V-NOTCH CHLORINATOR


Direct any quesons concerning this equipment that are not answered in the instrucon book to the Reseller
from whom the equipment was purchased. If the equipment was purchased directly from Evoqua Water Tech-
nologies, Colorado Springs, CO contact the oce indicated below.

725 Wooten Road
Colorado Springs, CO 80915
TEL: [phone]

If the equipment was purchased directly from Evoqua Water Technologies, Canada, contact the nearest oce
indicated below.
 
Evoqua Water Technologies Ltd. Evoqua Technologies des Eaux Itee
2045 Drew Road 505 Levy Street
Mississauga, Ontario St. Laurent, Quebec
L5S 1S4 H4R 2N9
[phone] [phone]
 EVOQUA W3T109612

V10K V-NOTCH CHLORINATOR
WT.025.100.001.UA.IM.0614 EVOQUA W3T109612


PARA./DWG. NO.
Technical Data ................................................................... 1.1
General Data ..................................................................... 1.2
Dosage Range ................................................................... 1.3
Illustraons
Performance - Vacuum Line Length Limits .................... 25.052.190.030
Injector Hydraulic Operang Requirements .................. 25.100.190.010
Injector Hydraulic Operang Requirements .................. 25.100.190.020
Performance - Injector Operang Water ....................... 910.200.196.020
Performance - Injector Inlet Pressure Limits ................. 25.055.190.010
Injector Hydraulic Operang Requirements .................. 25.100.190.030
Injector Hydraulic Operang Requirements .................. 25.100.190.040

WT.025.100.001.UA.IM.0614
V10K V-NOTCH CHLORINATOR
EVOQUA W3T109612
 
Versions:
200 or 750 PPD (3/4”, 1” or 2” injector, respecvely)
manual or automac
wall or panel mounted
5” or 10” owmeter
 
 ±4% of indicated ow
 10 - 131°F (-12 - 55°C)


1” injector: 300 psi (21 bar) maximum at
35 - 100°F (2 - 38°C)
150 psi (10 bar) maximum at 130°F (55°C)
maximum (linearly derated from 100°F)
2” injector: See dwg. 25.055.190.010


75 psi maximum with exible polyethylene
pipe for the soluon line.
160 psi maximum with high pressure hose
or rigid pipe.


20 psi is required by the 2” pressure-
operated plug shut-o injector, as well as
the 3/4” and 1” xed throat an-syphon
injector
 10-15” Water (H2O), supply vacuum
Minimum 6” mercury injector vacuum
 Manual: 20 to 1 for any one rotameter
Automac: 10 to 1 for any one V-notch plug
 Does not exceed 70dB (A)
 See mounng drawing
 Manual wall mount: 5.5 lb. (2.5 kg.)
Automac panel mount: 20 lb. (9 kg.)

V10K V-NOTCH CHLORINATOR
WT.025.100.001.UA.IM.0614 EVOQUA W3T109612
 
The V-notch plug unit for manual operaon covers the dosage range of 0-200ppd
or 0-750ppd.
The automac V-notch plug covers the ranges of each rotameter.
The owmeter is selected according to the desired dosage range of 3 to
750lb/24hr:
3 ppd 150 ppd
10 ppd 200 ppd
20 ppd 250 ppd
30 ppd 300 ppd
50 ppd 400 ppd
75 ppd 500 ppd
100 ppd 750 ppd

WT.025.100.001.UA.IM.0614
V10K V-NOTCH CHLORINATOR
EVOQUA W3T109612
VACUUM LINE LENGTH LIMITS - PERFORMANCE
Used In Remote Vacuum Gas Feeders
25.052.190.030
ISSUE 3 5-97

V10K V-NOTCH CHLORINATOR
WT.025.100.001.UA.IM.0614 EVOQUA W3T109612
INJECTOR HYDRAULIC OPERATING REQUIREMENTS - INSTALLATION DATA
1” Fixed Throat Injector
25.100.190.010
ISSUE 0 10-08
Injector Hydraulic Operating Requirements
1” Fixed Throat Injector
Germany: United Kingdom: USA:
[phone] [phone] [phone]
wtger.wat[email protected] wtuk.wat[email protected] wtus.wat[email protected]
Application
WT.005.000.434.IE.CN.0208
s

WT.025.100.001.UA.IM.0614
V10K V-NOTCH CHLORINATOR
EVOQUA W3T109612
INJECTOR HYDRAULIC OPERATING REQUIREMENTS - INSTALLATION DATA
3/4” Fixed Throat Injector
25.100.190.020
ISSUE 0 10-08
Injector Hydraulic Operating Requirements
3/4” Fixed Throat Injector
Germany: United Kingdom: USA:
[phone] [phone] [phone]
wtger.wat[email protected] wtuk.wat[email protected] wtus.wat[email protected]
Application
WT.005.000.432.IE.CN.0208
s

V10K V-NOTCH CHLORINATOR
WT.025.100.001.UA.IM.0614 EVOQUA W3T109612
INJECTOR OPERATING WATER - PERFORMANCE
Fixed Throat Injectors
910.200.196.020
ISSUE 4 11-84


WT.025.100.001.UA.IM.0614
V10K V-NOTCH CHLORINATOR
EVOQUA W3T109612
V-2000 INJECTOR INLET PRESSURE LIMITS
- PERFORMANCE
25.055.190.010
ISSUE 2 7-05