evplug BCP Series User manual

BCP Series
AC EV Charger
Use and lnstallation Manual
WWW.EVPLUGCHARGERS.COM
VERSION : 20211128
Address : EVPLUG CHARGERS, S.L.
28805 (Madrid)
Phone : [phone]
Email : [e-mail]
Street Calle Punto Net 4, 2º Centro Tecnológico Alcalá
EVPLUG CHARGERS, S.L.
For the latest version of this manual, please refer to www.evplugchargers.com or contact to
[e-mail]. We reserve the right to update the terms of specification.

G R E E N S M A R T
CONTENTS
Prepare for installation
Minimum installation requirements
Position
Height
Maximize wifi signal reception(for models with wifi function)
Power supply
Installation considerations
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P-05
P-06
P-06
P-06
P-07
P-08
Operating status
Power on checking
LED lights instructions
Buzzer prompt description
Start to use? Download the APP here
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P-17
P-17
P-19
P-19
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Safety information
Important safety instructions
Cautions
Notes
Specification
Features
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P-01
P-02
P-02
P-03
P-03
Maintenance instructions
Product overhaul
Warranty description
Safety notice
Operation and maintenance risk notification
Use risk notification
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P-20
P-20
P-21
P-21
In the box
In the box
●P-09
Installation instructions
Step-by-step installation instructions (bottom entry wiring)
Step-by-step installation instructions (top entry wiring)
Step-by-step installation instructions (rear entry wiring)
Set the operating current
Reinstall the sealing cover and turn on power
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P-10
P-12
P-14
P-16
P-16
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Pen fault protect function
Pen fault protect function
●P-22

P-01 P-02
Safety information
Important safety instructions
This document contains important instructions and warnings that must be followed
when installing and maintaining the EV Charger.
Use the EV Charger only within the specified operating parameters.
Read this entire mandatory document before installing or using the EV charger.
Do not install or use the EV Charger near flammable, explosive, harsh, or combustible
materials, chemicals, or vapors.
Never spray water or any other liquid directly at the wall mounted EV Charger. Never
spray any liquid onto the charger handle or submerge the charger handle in liquid.
Store the charger handle above the ground to prevent unnecessary exposure to
contamination or moisture.
This device should be supervised when used around children.
The BCP series EV Charger must be grounded through a permanent wiring system or
an equipment grounding conductor.
Do not use the charger if the cable is damaged or lacks insulation
Stop using and do not use the EV Charger if it is defective, appears cracked, frayed,
broken, or otherwise damaged, or fails to operate, or continue operation.
Do not forcefully fold or apply pressure to any part of the EV Charger or damage it
with sharp objects.
Do not attempt to disassemble, repair, tamper with, or modify the EV Charger. The EV
Charger is not user serviceable. Contact us for any repairs or modification.
Transporting the EV Charger, handle with care. Do not subject it to strong force or
impact or pull, twist, tangle, drag, or step on the EV Charger, to prevent damage to it
or any components.
Do not touch the EV Charger’s end terminals with sharp metallic objects, such as wire,
tools, or needles.
Warning
Safety information
Do not insert foreign objects into any part of the EV Charger.
Use of the EV Charger may affect or impair the operation of any medical or implantable
electronic devices, such as an implantable cardiac pacemaker or an implantable
cardioverter defibrillator. Check with your electronic device manufacturer concerning
the effects that charging may have on such electronic devices before using the EV
Charger.
Cautions
Do not use private power generators as a power source for charging.
Incorrect installation and testing of the EV Charger could potentially damage either
the vehicle's Battery and/or the EV Charger itself. Any resulting damage is excluded
from New Vehicle Limited Warranty and the EV Charger Limited Warranty.
Do not operate the EV Charger in temperatures outside its operating range of -25℃
to +55℃.
Poor grounding connection can block the loading process
That cord extension sets are not allowed to be used.
That adaptors or conversion adapters are not addowed to be used.
Notes
Be careful not to damage the circuit board when removing the power entry knock-
out.
Do not use cleaning solvents to clean any of the EV Charger's components.The outside
of the EV Charger, the charging cable, and the connector end of the charging cable
should be periodically wiped with a clean dry cloth to remove accumulation of dirt and
dust.
Ensure that the EV Charger's charging cable is positioned so it will not bestepped on,
driven over, tripped on, or subjected to damage or stress.
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Safety information Safety information
Specification
Operating Temperature
Description
Frequency
Enclosure Rating
Current
Cable Length
Voltage and Wiring
Standby Power
EV Charger Dimensions
Leakage detection
Max. Power
Weight
Altitude
Humidity
Specification
Single-phase EV Charger: AC230V±10%; L1, N, PE
Three-phases EV Charger: AC400V±10%; L1, L2, L3, N,PE
6A/8A/10A/12A/16A/20A/25A/32A
Single-phase 7.4kW Three-phases 22kW
50HZ
6M
Height:380mm Width:169mm Depth:151/201mm
6.2KG
Ip65 (Socket Ip55)
2W
<90%No condensation
≤2000M
TYPE A + DC6mA leakage sensor built-in
Features
With temperature sensor build-in important areas for fire protection.
With leakage test function, ensure the normal operation of leakage protection.
The charger has a function of automatic reset after troubleshooting. That means when a
IP65 (Socket IP55) IP rated as "dust tight" and protected against water projected from a
nozzle, operating humidity range 0-95% for indoor and outdoor.
EN 62196-1: 2014, IEC 62196-1: 2014, EN 61851-1: 2016, IEC61851-1: 2016
EN 61000-3-3: 2013; EN 55014-2: 2015.
Operating temperature range: -25 ℃ ~ +55 ℃
EN 62196-2: 2017, IEC 62196-2: 2017, EN 55014-1: 2017; EN 61000-3-2: 2014;
Build-in with overvoltage and under-voltage protection, over-current protection, over
temperature protection, imperfect earth detection, CP abnormal signal protection
and type A + DC 6mA
Meets the following standards:
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charger stop working when an anomaly is detected, the charger will periodically self-
check whether the anomaly is eliminated. The charger will start to work automatically
after ensure the anomaly has been eliminated.
Rated charging current can be set according to different home load conditions.
RFID card or auto-start charging for option.
The EV charger can be wall-mounted or pile mounted. There are three wiring ways for
the EV charger, bottom entry wiring, Top entry wiring and rear entry wiring. You will need
to install the wiring box to make top entry wiring.
The ramp-down stop current charging mode protects the EV batteries.
With lightning protection ensure personal safety
Standard: IEC 62196-2
Easy for cable storage.
Certificate: CE/CB/UKCA/SAA
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P-03 P-04
-25℃~55℃

Prepare for installation
Minimum installation requirements
Calculate the existing electrical load to determine the maximum operating current.
Use only copper conductors.
Use copper wire that meets the specifications of local wiring regulations. The selected
cable must be capable of withstanding continuous oads of up to 40A at all times. The
selected circuit protection device must incorporate an appropriate wall-mounted
residual current device (RCD) and corresponding electrical load over current
protection.
Calculate the distance to ensure minimal voltage drop.
Obtain any necessary permits from the local authority that has jurisdiction and
confirm that the follow-up inspection has been scheduled by an electrician after the
installation is complete.
lnstallation of the Wall Charger requires that you:
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P-05 P-06
Prepare for installation
Position
Ensure that the parking position is within range of the charging cable.
There is enough clearance for the charging cable to wrap around and the charging
handle can be comfortably positioned on the side of base.
If installed in an enclosed garage, choose to install on the side of the EV charger slot.
For outdoor installations, waterproof protection is recommended but not mandatory.
Install in a well-ventilated space. Avoid installation in enclosed boxes or close to high
power appliances.
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Height
Minimum interior height: 18 inches (0.45 m)
Maximum height (indoor and outdoor): 60 inches (1.5 m)
Recommended height: 47 in (~1.2 m)
Minimum outdoor height: 24 in (0.6 m)
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Maximize wifi signal reception
(for models with wifi function)
For achieving optimal functionality, the Wall Mounted Connector should be connected
to the local Wi-Fi network. To maximize signal reception, avoid installing wall-mounted
connectors against physical obstacles such asconcrete, masonry, metal poles, etc. that
may prevent Wi-Fi signal reception.
Note: If the mobile device can connect to local Wi-Fi in a specific location, the wall-
mounted connector can also be connected.
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Prepare for installation
Power supply
Warning
L
N
PE
230V
L1
L2
L3
230V
N
PE
230V
L1
L2
L3
230V
N
PE
400V
230V
230V
●230V single-phase power supply
For 3-phase EV charger, connect the single phase wire (L1), the
neutral wire and the earth wire do not connect the other phase
wires (L2 or L3). The phase voltage between the line and neutral
wires should be 230V.
400V three-phase power supply with neutral line
If three phases are applied, all three phases (L1, L2 and L3) and the
neutral line should be connected to each other and the voltage of
each phase to the neutral line should be 230V.
For single-phase EV charger, a single-phase wire (L), Neutral and
earth wire must be connected. The phase voltage between the Line
and Neutral wires should be 230V.
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P-08P-07
Prepare for installation
Installation considerations
Three methods are available to install the EV charger.The location of the conduit
determines which installation method to follow. If the conduit runs along the floor or
low on the wall, use the bottom entry configuration. lf the conduit comes from inside
the wall, use the rear entry configuration. lf the available conduit comes from the
ceiling, use the top entry installation.
Note: Throughout the manual, "conduit" is used as the standard term for the protective
tubing that houses the service wiring. In regions where conduit is not used (Europe for
example), a cable comprised of service wiring enclosed in a protective jacket may be
substituted for conduit if allowed by local regulations.
Here are some additional guidelines
Conduit openings are sized for (32 mm) conduit.
To keep the housing weatherproof,use cable glands.
Conduit needs to be metal and flame retardant.
Use an appropriate circuit breaker.
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Before installing an AC EV charger, please confirm the type of grid connection available.
If you are unsure of the type of connection available on the service panel, please consult
an electrician for assistance.
Normally, the earth wire should be properly connected, otherwise the EV charger will
not work.
This BCP series AC EV charger must be grounded via a permanent electrical system or
equipment grounding Conductor.
Note: Please consult your local electrician or refer to your local code in order to choose
the proper wire for the AC EV charger current.
For situations where there is no earth connection, in order to enable the EV Charger
to operate, it can be set via APP to turn off the earth detection and it will work, but it
will reduce to the leakage protection safety level.

P-09 P-10
In the box
① ② ③ ④ ⑤
⑥ ⑦ ⑧ ⑨ ⑩
NO.
1
2
3
4
5
6
7
8
9
10
11
12
Item
EV charger
Wire Box
Mounting braket
RFID Card (optional)
M32*1.5 cable gland
M6*8 Screws
8*40 Socket head screws and anchorings
8*40 Flat head screws and anchorings
Position Template
DLB box (optional)
Plastic lifter
Water-proof cover
Quantity
1
1
1
2
1
4
6
2
1
1
1
2
⑪ ⑫
Installation instructions
Step-by-step installation instructions
(bottom entry wiring)
wall
≥0.5M
~1.2M
Floor Level
Drill
Side of wall
The 6 pionts
on the position
plate
wall
screwdriver
Mounting
braket
8*40
Expansion bolts
Step 1
Drilling pilot holes
Drilling the holes according to the
instruction on the Position template
for different installation and wiring
ways.
The bottom of the ⑨positioning plate
is 1.2 m away (recommended), if the EV
charger is installed close to the edge of
the wall, the positioning plate should
be more than 0.5 m away from the edge
of the wall.
Position
Step 2
Put the 8*40 Socket head screws' anchoring
into the holes, and use the screw driver
make the 6pcs 8*40 Socket head screws to
fix the Mounting braket on the wall .
lnstall the Mounting braket

P-12P-11
Installation instructions
Step-by-step installation instructions
(bottom entry wiring)
Step 3
lnstallation
Use the 4pcs M6*8 screws to fix the
EV charger to the mounting plate as
picture shows (Screws torque 1.5NM-
2.0NM).
lnstall the EV Charger to the mounting
plate
Align the side hole of EV charger to
the panel's side holes.
Step 4
Note: lt is the installer's responsibility
to identify whether additional grounding
is required to ensure that local regulations
are met.Grounding must be installed at
the power source and not at the cable
entry to the EV Charger.
Tighten the screws and check that the
cable does not come loose.
Note: Consult with your local electrician
or refer to your local code for proper
wire sizing appropriate for the currents
in your EV Charger.
As the picture at left shows, use the
screwdriver loosing the screws on the
EV charger cover. Wire the cable to the
according terminal.
Wiring
Left hole position Right hole
position
M6*8 bolts
Single-phase
wiring diagram
Three-phase
wiring diagram
Wiring diagram
Installation instructions
Step-by-step installation instructions
(top entry wiring)
Step 1
The bottom of the ⑨positioning
plate is 1.2 m away (recommended), if
the EV charger is installed close to
the edge of the wall, the positioning
plate should be more than 0.5 m
away from the edge of the wall.
Drilling pilot holes
Drilling the holes according to the
instruction on the Position template
for different installation and wiring
ways.
Position
Step 2
Fix the wire box
Put the 8*40 flat head screws'anchoring
into the holes and use the screw driver
make the 2pcs 8*40 flat head screws to
fix the Wire box Mounting Template on
the wall.
wall
≥0.5M
~1.2M
Floor Level
Drill
Side of wall
Two points on
the top and
bottom of
position plate
screwdriver
PS:Hooks and
socketexcluded only for reference
Wire box
8*40
Expansion bolts

P-13 P-14
Installation instructions
Step-by-step installation instructions
(top entry wiring)
Step 3
Use the 4pcs M6*8 screws to fix the
EV charger to the mounting plate as
picture shows (Screws torque 1.5NM-
2.0NM).
Find the hole for cut out on the back
of EV charger.
Cut out on the back of the EV charger.
Step 4
Wiring
Note: Consult with your local electrician
or refer to your local code forproper
wire sizing appropriate for the currents
in your EV Charger.
Note: lt is the installer's responsibility to
identify whether additional grounding is
required to ensure that local regulations
are met.Grounding must be installed at
the power source and not at the cable
entry to the EV Charger.
As the picture at left shows, use the
screwdriver loosing the screws on the
EV charger cover. Wire the cable to the
according terminal.
Tighten the screws and check that the
cable does not come loose.
Left hole position Right hole
position
Back of EV charger
perforating
as image
M6*8 bolts
Power cable
wiring diagram
Cable box with built
-in cable through EV
charger wiring position
lnsert power cord
into the top of
connection box
Three-phase
wiring diagram
Single-phase
wiring diagram
Installation instructions
Step-by-step installation instructions
(rear entry wiring)
Step 1
Drilling pilot holes
Drilling the holes according to the
instruction on the Position template
for different installation and wiring
ways.
Position
The bottom of the ⑨positioning plate
is 1.2 m away (recommended), if the
EV charger is installed close to the
edge of the wall, the positioning plate
should be more than 0.5 m away from
the edge of the wall.
Step 2
lnstall the Mounting braket.
Put the 8*40 socket head screws'
anchoring into the holes, and use the
screw driver make the 6pcs 8*40 Socket
head screws to fix the mounting braket
on the wall .
screwdriver
8*40
Expansion bolts
wall
≥0.5M
~1.2M
Floor Level
Drill
Side of wall
The 6 pionts
on the
position plate
Hole for rearentry
(not limited to the
wall only)
Mounting
braket

P-15 P-16
Installation instructions
Step-by-step installation instructions
(rear entry wiring)
Step 3
Use the 4pcs M6*8 screws to fix the
EV charger to the mounting plate as
picture shows (Screws torque 1.5NM-
2.0NM).
lnstall the EV Charger to the mounting
plate.
Find the hole for cut out on the back
of EV charger.
Step 4
Note: Consult with your local electrician
or refer to your local code for proper
wire sizing appropriate for the currents
in your EV Charger.
Note: lt is the installer's responsibility to
identify whether additional grounding is
required to ensure that local regulations
are met.Grounding must be installed at
the power sourceand not at the cable
entry to the EV Charger.
Tighten the screws and check that the
cable does not come loose.
Wiring
As the picture at left shows, use the
screwdriver loosing the screws on the
EV charger cover. Wire the cable to the
according terminal.
Left hole position Right hole
position
Back of EV charger
perforating
as image
M6*8 bolts
cable through the hole
on the wall and
connect to the back
hole of EV
Wiring teminals
Three-phase
wiring diagram
Installation instructions
Do not connect the power cord before reading and fully understanding all the
concepts introduced in this section. If you are not sure whether the type of power
supply on the repair panel is available, please consult an electrician for assistance.
Be careful of electric shock! Before use, use a voltmeter to confirm that there is no
voltage on the power supply line or terminal to ensure that the power has been cut
off.
Warning
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Reinstall the sealing cover and
Turn on power
③ . If you need to open the front cover, change the internal
settings, please use the ④plastic lifter to unclench along the
edge of the cover.
① . Use a screwdriver to lightly secure the sealing cover by
installing only the top screws at (1.5NM-2.0NM )torque.
②. After sealing cover fixing, put the facia on and fix it on the
sealing cover.
④. Recommend to install a circuit breaker 40A 30mA.
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①
②
③
Set the operating current
After installation, users can set the maximum operating current of the EV charger in
the APP, Please refer to APP manual for details.
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P-17 P-18
Operating status
Power on checking
NO.
1
2
3
4
5
6
Check content
Check and ensure the circuit breaker for the EV charger is reasonably selected
Confirm that there is no short circuit between the
AC output L/N/PE of the charging
Confirm that the charging gun is not connected to the vehicle
Ensure the circuit breaker is closed
The charger is powered on, and the power-on selfcheck is
completed in about 10 seconds
After the power-on self-check is completed, observe the status of the LED
indicator.Normal standby: Green breathing light ON.
Equipment Failure: Yellow light on /Red light on (Please find below for reference)
LED light lnstructions
Operating status
EV Charger
Emergency Stop Protection
CP signal abnormal
Poor grounding/Nature and live wire
reverse connection
Over-voltage
Protection
Under-voltage
Protection
Over-current Protection
Temperature Protection
Leakage Protection
LED light
Yellow Light ON
Yellow & Red LED flicker
alternately (interval 1s)
Red light ON
Red light flashes (flashing once every
500MS and then repeating after
waiting 2 seconds)
Red light flashes (2 flashes at 500MS
intervals, and then repeats after
waiting for 2 seconds)
Red light flashes (interval 500MS)
Red light flashes (interval 200MS)
Red light flashes (interval 500MS
flashes 3 times,wait 2 seconds
and repeat)
LED board is Offline
The yellow light is on once and then
flashes 2 times intermittently (after
the yellow light is on for 1second,
it flashes 2 times and 2 seconds at an
interval of 250MS)
DLB Offline
Current abnormal
The yellow light is on once and the red
light is flashing once intermittently
(after the yellow light is on for 1 second,
the red light flashesonce at 250MS
intervals and repeats after 2 seconds.
The yellow light is on once and the red
light is flashing 2 times intermittently
(after the yellow light is on for 1 second,
the red light flashes 2 times and 2
seconds at an interval of 250MS)
EV Charger
No Power
Power ON Checking
Stayby
Plug the connector without swiping RFID
(not ready to charge)
LED light
LED OFF
Plug the connector without swiping RFID
(ready to charge)
Green,Yellow,Red Lights ON and OFF
Green Light ON
Streaming light runs back and forth
Streaming light runs fast back and forth
Plug the connector with RFID swiped
(not ready to charge)
Charging
streaming light runs from
two ends to the middle
Streaming lights from the
middle to up and down
RFID initiated without charger inserted green light on the upper,last for 1 min
Charing without current LED lights runs from middle to
the end (not to the bottom).
Charging with S2 disconnected green light all on

P-19 P-20
Operating status
Buzzer prompt description
Buzzer
Short buzzing one sound
Short buzzing two sounds
Long buzzing one sound
Status Operating
Swipe to start
Swipe to quit
Swipe failure
Start charging
Stop charging
NONE
Maintenance instructions
Product overhaul
ln order to ensure the normal service life of the charging pile and reduce the risk during
use, it must be overhauled with in the specified time period; the overhaul of the equipment
should be carried out by professionals, band qualified and safe overhaul tools should be
used.
Ensure that the emergency stop, circuit breaker and other components of the product
can be used under any circumstances, and conduct regular tests.
Regularly check whether the product is damaged.
lf a ground fault occurs, first make sure that the grounding cable carries voltage, and
then check that there is no high voltage in the system, and then repair the charger.
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Warranty description
Ensure that the AC chargers have undergone strict quality inspection. During the
warranty period, if the quality problems occur under normal use, the company will
provide quality warranty.
The user's improper handling, installation, incorrect use and maintenance, negligence
or natural damage to the product and failure of normal use are not covered by the
warranty.
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Open Google Play
Click Search bar
Input “Z-BOX”
Z-BOX
Z-BOX
Find ““Z-BOX”APP”
Click“Download”
Open APP Store
Click Search bar
Input “Z-BOX”
Click“Download”
Start to use? Download the APP here
Z-BOX
Z-BOX
Find ““Z-BOX”APP”
Android IOS

P-21 P-22
Maintenance instructions
Safety notice
Operation and maintenance risk notification
ln the event of a power failure or power failure, professional personnel or authorized
operation and maintenance personnel must perform maintenance, otherwise there
may be a risk of electric shock; charging equipment maintenance is not allowed when
the power is not disconnected, and there is a risk of electric shock.
Do not disassemble or modify charging facilities and wiring without authorization,
otherwise it may cause fire and electric shock accidents.
The emergency stop switch should be inspected and maintained regularly to ensure
that the emergency stop switch is effective.
There should be no combustible and combustible materials around the charging
equipment. lf there is any, it should be cleaned up in time, othewise there is a risk of
fire.
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Use risk notification
lt is strictly forbidden to use the charger in the case of equipment failure. Do not
operate without authorization when the charging is abnormal. lf you find any
abnormalities, please contact the staff in time.
In the event of fire, flooding of charging facilities, etc., it is strictly forbidden to
approach the charging equipment. Please inform personnel familiar with the
equipment and emergency treatment methods for emergency treatment in time.
Guardians should take good care of children when they are moving around charging
facilities to avoid accidents such as electric shock.
Please strictly follow the operating procedures and prompts on the charging
equipment, otherwise there is a risk of electric shock and fire.
Please confirm whether the parameters of the electric vehicle and the charging
equipment match before use, otherwise it may cause damage to the vehicle.
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Pen fault protect function
Protection against electric shock following the loss of the PEN conductor in a TN-C-S
earthed electrical system.
When the electrical equipment PEN with zero-break protection is disconnected, KM1
and KM2 will be disconnected, prompting the disconnection of the ground wire, so as
to ensure that the body shell is not charged and play a protective role.
This type of charging station only applicable for UK and must be evaluated by a
qualified local installer before installation.
For models that end with –E, isolation of the live, neutral and earth conductors in the
case of loss of the PEN conductor being detected.