
Contents
Notes on the use of these operating instructions
099-008717-EW501
24.03.2011 3
1Contents
1Contents..................................................................................................................................................3
2Safety instructions.................................................................................................................................5
2.1 Notes on the use of these operating instructions ..........................................................................5
2.2 Explanation of icons.......................................................................................................................6
2.3 General..........................................................................................................................................7
2.4 Transport and installation ............................................................................................................11
2.5 Ambient conditions.......................................................................................................................12
2.5.1 In operation...................................................................................................................12
2.5.2 Transport and storage..................................................................................................12
3Intended use.........................................................................................................................................13
3.1 Use and operation solely with the following machines................................................................13
3.2 Applications..................................................................................................................................13
3.2.1 MIG/MAG standard welding.........................................................................................13
3.2.2 MIG/MAG pulse welding...............................................................................................13
3.2.3 rootArc..........................................................................................................................13
3.2.4 forceArc........................................................................................................................13
3.2.5 TIG (Liftarc) welding.....................................................................................................13
3.2.6 MMA welding................................................................................................................13
3.3 Documents which also apply .......................................................................................................14
3.3.1 Warranty.......................................................................................................................14
3.3.2 Declaration of Conformity.............................................................................................14
3.3.3 Welding in environments with increased electrical hazards.........................................14
3.3.4 Service documents (spare parts and circuit diagrams)................................................14
4Machine description – quick overview ..............................................................................................15
4.1 Front view ....................................................................................................................................15
4.2 Rear view.....................................................................................................................................16
5Design and function.............................................................................................................................17
5.1 General........................................................................................................................................17
5.2 Installation....................................................................................................................................18
5.3 Machine cooling...........................................................................................................................18
5.4 Workpiece lead, general..............................................................................................................18
5.5 Mains connection.........................................................................................................................19
5.5.1 Mains configuration ......................................................................................................19
5.6 Connecting the intermediate tube package to the power source................................................20
5.6.1 Intermediate tube package strain relief........................................................................20
5.6.2 Intermediate tube package connection........................................................................21
5.6.3 Shielding gas supply (shielding gas cylinder for welding machine).............................22
5.7 MIG/MAG welding........................................................................................................................23
5.7.1 Connection for workpiece lead.....................................................................................23
5.7.2 Remote control.............................................................................................................24
5.8 R 40 .............................................................................................................................................24
5.9 MMA welding ...............................................................................................................................25
5.9.1 Connecting the electrode holder and workpiece lead..................................................25
5.10 Shielding gas supply....................................................................................................................26
5.10.1 Gas test........................................................................................................................26
5.10.2 “Rinse tube package” function......................................................................................26
5.10.3 Setting the shielding gas quantity.................................................................................26
5.11 Interfaces.....................................................................................................................................27
5.11.1 PC Interfaces................................................................................................................27