Exact solutions TITAN User manual

TITAN Display Lifting System
Manual Version 1.1
Date
Revision No.
Author
Checked
Description
07.12.2020
1.0
VIU
First release
15.02.2021
1.1
VIU
TSN
Updates 1.1
Contact
Tel.: [phone]
E-Mail: [email protected]
Web: www.exactsolutions.de

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Table of Content
1. Preamble................................................................................................................................ 3
2. Safety instructions................................................................................................................ 4
2.1 Warnings........................................................................................................................... 4
2.2 Risk situations ................................................................................................................... 7
3. Scope of delivery .................................................................................................................. 9
4. Optional accessories (not included).................................................................................... 9
4.1 Wall Mount ........................................................................................................................9
4.2 VESA Adapter ................................................................................................................. 10
4.3 Lifting eye bolts................................................................................................................ 10
5. Description of the product.................................................................................................. 11
5.1 Intended use.................................................................................................................... 11
5.2 Specifications .................................................................................................................. 11
5.3 Main components............................................................................................................ 12
5.3.1 Flightcase.................................................................................................................. 12
5.3.2 TITAN Base Unit....................................................................................................... 13
5.3.3 Display unit ............................................................................................................... 15
6. Setup and operation............................................................................................................ 16
6.1 Notes on installation and operation.................................................................................. 16
6.2 Flightcase........................................................................................................................ 17
6.2.1 Opening the flightcase............................................................................................... 17
6.2.2 Unloading the TITAN Lift out of the flightcase............................................................ 18
6.2.3 Rotating the display unit............................................................................................ 21
6.2.4 Loading the TITAN Lift into the flightcase.................................................................. 23
6.2.5 Closing the flightcase.................................................................................................... 26
6.3 Mounting a display unit.................................................................................................... 27
6.4 Unmounting a display unit................................................................................................ 30
6.5 Troubleshooting............................................................................................................... 32
7. Maintenance........................................................................................................................ 33
8. Disposal of components..................................................................................................... 33
8.1 Electronical components.................................................................................................. 33
8.2 Steel parts and packaging ............................................................................................... 33
8.3. Disposal of entire devices............................................................................................... 33
9. Mechanical Drawing............................................................................................................ 34
9.1 TITAN Base Unit.............................................................................................................. 34
9.2 TITAN Base Unit and fLED Screen 108”.......................................................................... 35
9.3 TITAN Base Unit and fLED Scren 136”............................................................................ 36

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1. Preamble
The TITAN Lifter has been developed and manufactured with the highest care and attention.
However, improper handling can cause a risk for safety and / or damage. Read these
instructions carefully before handling and installing the product so that you can safely enjoy your
device.
Copyright © 2020 EXACT solutions GmbH. All rights reserved.

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2. Safety instructions
2.1 Warnings
This manual must be handed over to the persons who install and operate the product.
Please read the manual and all instruction carefully. If you ignore the safety instructions
in this manual, humans may be seriously injured or there is a possibility of an accident or
death. Installation, handling, service and the like must be carried out by qualified
persons! Qualified persons, hereinafter referred to as “qualified persons”, are specialists
such as electricians, event engineers and other specialist personnel with equivalent or
higher qualifications.
Warning: Electrical hazard! Electrical work shall only be done by a fully
qualified and trained electrician. Follow the local laws and regulations.
Warning: Installation, operation and maintenance only by trained fully
qualified personnel. The product should not be installed or used by
people with impaired physical, sensory or mental abilities. Furthermore,
the product may not be installed or used by children.
Warning: Risk of caught body parts between moving parts. Operate the
lift only when no person is present in the near proximity of the lift.
Use the rotating mechanism carefully and make sure no person is
present in the near proximity of the lift.
Do not touch with your hands or fingers into the lifting columns.

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•Before openeing the flightcase make sure that all the wheels are locked.
•Carefully open the flighcase hoods step by step. Do not open all closing latches at
once. Only open the latches of the hood that you want to remove. Otherwise parts
of the flightcase might accidently fall down and cause serious injuries or product
damage.
•The removed flightcase hoods need to be secured so that they do not tilt and fall
after beeing removed from the flightcase. This may cause serious injuries or
product damage.
•Transport the product always vertically. Do not tilt the product or its flightcase.
•Make sure to connect the power cable to the grounded current and connect PE
(Protection Earth). Otherwise, persons may be electrocuted or injured.
•Use the rated voltage only. The product can be damaged or persons may be
electrocuted or injured.
•Be careful not to step or place heavy objects on the power cord or AC adapter. Be
careful not to damage the power cord or AC adapter with sharp objects, by
bending, stretching, cutting or similar. Damaged power cords may cause a fire or
electric shock.
•Do not drop an object or apply strong forces to the product. It can cause injury to
humans and damage the product.
•When moving the lift up or down make sure not to clamp body parts of persons,
cables or anything else.
•When lowering the base plate make sure that the area beneath is clean and flat.
Risk of clamping the feet under the plate is high.
•Make sure not to clamp body parts of persons, cables or anything else when
rotating the display unit. Make sure cables are long enough when rotating the
display.
•The maximum continuous operation of the lifting mechanism is 2 minutes. This
shall never be exceeded. Exceeding the continuous operation time might cause
the lifting mechanism to overheat. Resulting damages are excluded from warranty.
•Never disassemble, repair or modify the TITAN Lift or any accessory. This may
cause serious accidents or death. Contact your vendor if you are in the need of
support.
•Never install displays to the TITAN Lift that are not validated and certified by the
manufacturer.
•If smoke can be smelled/detected or if you hear a strange sound or anything else
that is uncommon disconnect the device from mains power. Contact your vendor.
If usage is continued, electrical shock or fire can occur.
•Make sure to position the TITAN Lift only on flat horizontal surfaces without any
incline.
•Do not operate the TITAN Lift in an explosive atmosphere.
•Do not install the TITAN Lift in an environment where external forces such as wind
might be applied to the system.
•Do not use the product outdoors. This product is made only for indoor usage.
Using it outdoor can cause serious accidents and property damage.
•Do not expose the TITAN Lift to water or moisture to prevent any damage and
danger.
•If water or any foreign substance goes inside the product, disconnect the mains
power immediately and contact your vendor. Otherwise, this may cause a fire or
electric shock due to damage to the product.

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•Keep away from heat sources like heaters. Electrical shock, fire, malfunction or
deformation may occur.
•Set up the TITAN Lift and the installed display in an open area so that air intake
and outlet are free to ensure a safe and good functionality. If ventilation is not
working correctly fire can break out due to internal heat.
•The overall weight of TITAN Lift (including flightcase) and mounted Display might
exceed an total weight of 770 kg. Make sure that the carrying structures during
transport, setup, usage and maintenance are able to carry that weight safely.
•Prior to every installation, check all mounting threads as well as the complete
housing for any kind of defect and ensure correct function. If a damage or
defective function is detected do not keep using the product and contact your
vendor for service.
•When lowering the TITAN Lift back in the flightcase, please make sure that the 2
round pins of the flightcase snap and glide into the two square pipes of the lift.
Continue to lower until the base plate is flush with the floor of the flightcase!
•If you install the product in a place that does not meet the recommended
conditions, this may cause injuries to humans and cause serious damage to the
product’s quality, life cycle, and appearance. This caution applies to places where
there is an abundance of fine dust or oil mist, chemical substances are used, the
temperature is very high or low or, the humidity is very high. This kind of
conditions will invalidate the warranty.

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2.2 Risk situations
Insufficient load capacity of carrying structures during transport, setup, usage and
maintenance
•Protection objective: prevent personal injury and property damage.
•The transport vehicle (for example the truck), the transport route and the location where
the TITAN Lifter will be installed must be able to support the combined weight of all the
equipment (product itself plus flightcase and display). The total weight can easily exceed
770 kg.
•Ensure that during the entire procedure of transport, set up and operation, the TITAN
Lifter is handled with suitable equipment and in suitable environments.
Risk of injury due to the possibility of falling objects during packing or unpacking of the
TITAN Lifter into and out of its flightcase.
•Protection objective: avoid injury from falling parts.
•Wear appropriate safety shoes, gloves and helmet.
•Carefully open the flighcase hoods step by step. Do not open all closing latches at once.
Risk of getting crushed by the flightcase hoods.
•Protection objective: avoid injury from flightcase hoods
•Wear appropriate safety shoes, gloves and helmet
•Make sure that the place where you pack / unpack the TITAN Lifter has enough space to
park the flightcase hoods and that the surface is flat.
Incorrect installation may lead to certain parts of the TITAN Lifter or the entire TITAN
Lifter product to fall down.
•Protection objective: prevent personal injury and property damage.
•Before turning the TITAN Lifter on, please double check the warnings list and make sure
that all the conditions are fulfilled.
Risk of serious injury by clamping the upper and lower limbs between the moving parts
of the TITAN Lifter.
•Protection objective: prevent personal injury or property damage.
•Wear appropriate safety shoes, gloves and helmet.
•When the TITAN Lifter is lifting up from its case or when the screen is rotating, be careful
not to catch the upper and lower limbs between the moving parts and especially
underneath the base plate.
Risk of injury or death by electrical shock.
•Protection objective: Prevent personal injuries or death.
•If the housing of the device is opened, persons who work on the device can touch parts
that can cause an electrical shock.
•Always disconnect power supply before working on the device or opening the housing.
Working on the device and opening the housing should only be done by fully qualified
personnel. Follow local laws and regulations.
Risk of injury or death by electrical shock.
•Protection objective: Prevent personal injuries or death.
•If the housing of the device is damaged, deformed etc. there is an increased risk that the
inside is also damaged. Persons who touch the housing might get an electrical shock.
This endangers all persons who might touch a damaged product.
•When there is any damage, disconnect power supply of the device by qualified
personnel. Contact vendor / service partner.
Risk of injury or death by electrical shock.
•Protection objective: Prevent personal injuries or death.

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•Electrical failure might cause electrical power to be situated on the metal housing.
Persons who touch the housing might get an electrical shock. This endangers all persons
who might touch the affected product.
•Electrical devices should be tested in regular time frames depending on local laws and
regulations. TITAN Lift is a device of protection class 1 and requires a protective
grounding and may only be connected to circuits that are protected by a Residual Current
Device (RCD).
Risk of injury, product damage or incorrect functionality.
•Protection objective: prevent personal injury, product damage and incorrect functionality.
•Using non original spare parts may lead to incorrect functionality, broken devices or injury
of humans. This endangers persons who are near the product and could be caused by
falling objects, electrical shock etc.
•Avoid incorrect functionality or product damage or injury of persons by only using original
spare parts. Only the manufacturer or a company certified by the manufacturer is allowed
to do any kind of service or maintenance work.
Disposal.
•Protection objective: avoid incorrect disposal and risk for humans and nature.
•Disposing the product needs to be done correctly following local laws and regulations.
Wrong disposal endangers mankind and nature.
Risk of product damage or injury by non-intended usage.
•Protection objective: avoid personal injury and product damage.
•The product shall not be used for other than its intended purpose.

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3. Scope of delivery
Note: Please check the delivery for completeness and damage immediately after
you receive the shipment. Please contact your vendor in case of missing or
damaged parts.
Item
quantity
Manual
1
Remote control wired
1
Power cable IEC-320-C13
1
4. Optional accessories (not included)
4.1 Wall Mount
Figure 1 TITAN wall mount
Wall Mount
Model Number: TITAN-WM-01
Optional accessory used to mount the
Display unit on a wall.
For more information refer to the
TITAN-WM-01 manual

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4.2 VESA Adapter
Figure 2 VESA Adapter
4.3 Lifting eye bolts
2x Lifting eye bolts
Model Number: GN 581-M12-B
Optional accessory used to hang the
Display unit. Only these eye bolts are
certified and recommended to be used
for hanging the Display unit
For more information, please contact
your vendor
VESA Adapter
Model Number: TITAN-VESA-01
Optional accessory used to mount
displays with different VESA
standards.
For more information refer to the
TITAN-VESA-01 manual

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5. Description of the product
5.1 Intended use
The TITAN Display Lifting System is a professional product for easy transport and set-up of
display units. It combines a mobile lifting solution with a display unit and a transport flightcase.
The lifting mechanism as well as the rotating mechanism have only a functional purpose and are
not intended to be used for entertaining purposes. Neither the lifting nor the rotation mechanism
is designed for a continuous operation, which could cause the system to overheat.
Attention: TITAN Display Lifting Solution is only made for indoor usage!
Attention: Make sure there are no additional forces such as wind load applied to
the TITAN Lift.
5.2 Specifications
Parameter TITAN Base unit
Value
Weight TITAN Base unit [kg]
175
Dimensions
See: Chapter 9. Mechanical Drawing
Supply voltage
230V AC / 50Hz
Input Power (without display unit) [W]
Maximum: 360 W
Maximum load for TITAN Lift [kg]
285 kg
Protection class
I
Operating temperature [°C][
10 to 40
Operating humidity [%rH]
5 to 75 non condensing
Storing temperature [°C]
5 to 50
Storing humidity [%rH]
5 to 80 non condensing
Operating height over normal height null [m]
Max 1750
Noise emission during lifting [dB(A)]
Max 55
Angle of rotation
90° clockwise
Parameter of selected display units
Weight flightcase fLED 136” [kg]
Approx. 332
Weight flightcase fLED 108” [kg]
Approx. 281
Weight display unit fLED 136” [kg]
Approx. 255
Weight display unit fLED 108” [kg]
Approx. 170
Dimensions
See chapter 9. Mechanical Drawing
Note: The weight of flightcase or display units other to the ones mentioned
above, may differ significantly and need to be requested individually.

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5.3 Main components
The TITAN Display Lifting System consist of three main components:
- The Flightcase is used for transporting and handling the TITAN Base unit as well as the
mounted Display unit
- The TITAN Base unit is the core of the system and mounts the Display unit
- The Display unit is generally describing a display that is mounted to the TITAN Base unit.
Please find detailed description of those main components in the following three subchapters.
5.3.1 Flightcase
The flightcase is a very robust, rollable transport box. It has two main cover hoods that need to
removed when setting up the TITAN Lift. It has 8 wheels which can be locked individually. The
dimensions and the weight differ, depending on the size of the installed display unit.
Figure 3 Flightcase

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5.3.2 TITAN Base Unit
The TITAN Base Unit is the core and the main component of the system. It carries the display
unit and has the capability to lift and to lower the display unit and also to rotate it to a 90⁰angle.
Figure 4 TITAN Base unit. Front isometric view

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Figure 5 TITAN Base unit. Back isometric view

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5.3.3 Display unit
Standard Display units that are designed to be mounted on the TITAN Base are the fLED
screen 108” and fLED screen 136”. Other custom displays can be also mounted on the
TITAN Base, for more information please access the www.exactsolutions.de website or
contact us or your vendor.
Warning: Only mount Display units that are validated by the manufacturer.
Otherwise, accidents and property damage can occur and the guarantee will be
lost.
Figure 6 Display unit. Front isometric view
Figure 7 Display unit. Back isometric view

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6. Setup and operation
Warning: Setup, Handling, Service must be done by a qualified person!
Qualified persons are specialists like event engineers, electricians or persons
with similar or higher qualification.
The overall weight of TITAN Lift (including flightcase) and mounted Display
might exceed an overall weight of 770kg. Make sure that the carrying
structures, tools etc. during transport, setup, usage and maintenance are able
to carry that weight safely.
Transport, storage, setup and installation only in an upright position. Never tilt
any of the components.
Handle the system carefully, do not drop, shock or anyhow else apply external
force to the system.
Note: During lifting process a certain smell of oil is normal. This is caused by
heating the lubricant inside the lifting mechanism.
6.1 Notes on installation and operation
The TITAN Lifter was carefully inspected and subjected to a functional check before delivery.
The high-quality Case is designed to prevent damage in transit. Even with the most careful
handling, damage cannot be completely avoided. Examine the whole system prior every
installation. Check that the cables, metal structure etc. are not damaged. Check the
completeness of the delivery using the parts list.
Attention: The device shall only be installed with an intact power cable. Check
cables and connectors before installation.
Attention: Make sure that the power supply is not interrupted while the TITAN
Base Unit is moving. Otherwise, a reset drive might be necessary. See chapter
6.5 Troubleshooting.
The removable TITAN flightcase hoods weights around:
Case 136” = 85kg + 59kg
Case 108” = 67,5kg + 44,5kg.
Any handling of those parts must be carried out by at least two people.
Additional people may have to be included in the installation or handling
process.
For a safe and secure installation of a display unit to the TITAN Lift, a suitable
tool (for example lifting crane) is necessary.
In rare situations the TITAN Base Unit might request a reset drive. Such a
situation can be caused when for example the power supply is interrupted
while the system is driving up or down. In this case the default solution is to
drive the system to its highest position. For further details see chapter 6.5
Troubleshooting.

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6.2 Flightcase
6.2.1 Opening the flightcase
Move the TITAN Display Lift to the desired position. Secure the wheels by locking the brakes.
Remove the two cover hoods of the flightcase one by one. To do so, open the butterfly latches
only of one hood. Remove the first hood and secure it so that it cannot tilt and fall. Open the
latch of the second hood, remove it and secure it. If you place the two hoods next to each other
you can secure them with each other by closing the latches again.
Figure 8 Removing the flightcase hoods
Figure 9 Secured hoods with closed latches

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6.2.2 Unloading the TITAN Lift out of the flightcase
Remove the small back cover part of the flight case on the lower backside.
Figure 10 Removing back cover
Connect the wired remote control as well as the power cable to the control box.
Figure 11 Connecting the remote control Figure 12 Connecting the power cable

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When moving the lift up or down make sure not to clamp body parts of persons,
cables or anything else. Only use the lift when no person is in the near
proximity.
When lowering the base plate make sure that the area beneath is clean and flat.
Risk of clamping the feet or hands under the plate is high.
The maximum continuous operation of the lifting mechanism is 2 minutes.
Exceeding the continuous operation time might cause the lifting mechanism to
overheat. Resulting damages are excluded from warranty. After 2 minutes of
operation the system needs to cool down for 18 minutes.
Figure 13 shows the remote control that is used to operate the lifting mechanism.
Figure 13 Wired remote control
Press the “arrow up” button on the remote control to lower the base plate to the ground and to lift
the display unit upwards.
While moving upwards, the display unit will slide gently out of the locking pins that are fixed to
the flight case. Stop the process if the system is not moving smoothly and not gently sliding out
of the locking pins. In this case contact the manufacturer or your vendor.
Figure 14 Display unit moving upwards
Arrow up
Arrow down

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Figure 15 Display unit slides out of the locking pins
As soon as the display is completely out of the locking pins (as shown in Figure 15), gently move
the bottom part of the flight case away from the columns of the TITAN Lift.
Figure 16 Removing bottom part of flightcase
Use the wired remote control and the “arrow up” and “arrow down” button or to move the display
unit up or down depending on your desired height.