EXE XDDL Series User manual

Rev. 03 del 17/09/2018 Pag. 1 / 40
USE AND MAINTENANCE MANUAL
Motor Controller XDDLxx LVC
Model: XDDL4 XDDL8 XDDL16 XDDL24
Serial Number: _ _ _ _ _ _ Years of Construction : 20 _ _
Official Language: ITALIAN Manual Language: ENGLISH
[ TRANSLATION OF THE ORIGINAL INSTRUCTIONS ]

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,
Keep this manual for future consultation.
Provide this manual to all Motor Controller operators and maintenance technicians.
For further information and clarifications or if there are any problems with this product, contact SRS or LITEC
ITALIA.
Before using the Motor Controller, fill out the following information. This information must be provided
whenever contacting technical support.
Company name and
address (1)
Date of purchase
Company name and
address (2)
Date of purchase
Company name and
address (3)
Date of purchase
Reproduction, transmission or computerized archiving as wells as translation into another language, in any
form, in whole or in part, are absolutely forbidden without prior written authorization from SRS.
Revision
Changes
Description
DATE
01
Entire Manual
First issue
2014
02
Entire Manual
Changes according to standards and decrees
05/10/2017
03
Entire Manual
Technical data and drawings updates
17/09/2018
MANUFACTURER
SRS LIGHT DESIGN s.r.o.
Rybnicna 36/D, SK-
83106 Bratislava, Slovak Republic
Tel: [phone]
www.srslight.com
[email protected],
DISTRIBUTOR
LITEC ITALIA S.R.L.
Via Martin Luther King 70,
I-31032 Casale sul Sile (TV), Italy
Tel: [phone]
www.exetechnology.com
www.litectruss.com

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TABLE OF CONTENTS
1. GENERAL INFORMATION................................................................................................................................5
1.1. SCOPE OF THE MANUAL..............................................................................................................................5
1.2. SAFETY SIGNS...............................................................................................................................................6
1.3. REPAIR - REPLACEMENT - WARRANTY POLICY.......................................................................................6
2. MACHINE PRESENTATION..............................................................................................................................8
2.1. INTENDED USE..............................................................................................................................................8
2.2. IDENTIFICATION OF EXE-DRIVE MOTOR CONTROLLER .........................................................................9
2.3. GENERAL DESCRIPTION..............................................................................................................................9
2.4. PRINCIPLE OF OPERATION .......................................................................................................................12
2.5. TECHNICAL DATA........................................................................................................................................14
2.5.1 EXE-Rise chain hoist link............................................................................................................15
2.6. AIRBORNE NOISE EMISSION.....................................................................................................................15
3. SAFETY WARNINGS.......................................................................................................................................16
3.1. GENERAL SAFETY WARNINGS..................................................................................................................16
3.2. SPECIAL SAFETY WARNINGS....................................................................................................................17
4. MOVEMENT AND INSTALLATION.................................................................................................................18
4.1. MOVEMENT & TRANSPORT .......................................................................................................................18
4.2. TRANSPORT AND STORAGE .....................................................................................................................18
5. USE...................................................................................................................................................................19
5.1. ELECTRIC WIRING.......................................................................................................................................19
5.2. CONNECTING THE XRH-C PUSHBUTTON PANEL...................................................................................19
5.3. CONTROL UNIT STARTUP..........................................................................................................................21
5.3.1. Using the equipment in individual mode.....................................................................................21
5.3.2. Using the equipment in individual mode with the XDRH pushbutton panel ...............................22
5.3.3. Use in “LINK” BETWEEN CONTROLLER mode........................................................................24
5.3.4. Use in “LINK” BETWEEN CONTROLLER mode with XDRH pushbutton panel ........................26
5.3.5. Use in PICKLE mode with the XCLH1 pushbutton panel...........................................................28
5.4. ERRORS .......................................................................................................................................................28
5.5. EMERGENCY INTERVENTIONS.................................................................................................................31
6. INSPECTIONS..................................................................................................................................................33
6.1 INITIAL INSPECTION AND AT EVERY USE ...............................................................................................33
6.2 PERIODIC INSPECTION ..............................................................................................................................33
6.3 EXTRAORDINARY INSPECTION.................................................................................................................34
7. DEMOLITION AND DISPOSAL.......................................................................................................................34
8. DECLARATION OF CONFORMITY ................................................................................................................35
9. MAINTENANCE AND REPAIRS REGISTRY..................................................................................................36
INDEX OF FIGURES

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Figure 1
EXE-Drive XDDL4 Low Voltage Control
8
Figure 2
EXE-Drive XDDL8 Low Voltage Control
8
Figure 3
EXE-Drive XDDL16 Low Voltage Control
8
Figure 4
EXE-Drive XDDL24 Low Voltage Control
8
Figure 5
EXE-Drive Motor Controller Plate
9
Figure 6
DL8-LVC Frontal and Rear View
9
Figure 7
DL8-LVC Frontal and Rear View
10
Figure 8
DL8-LVC Frontal and Rear View
10
Figure 9
DL8-LVC Frontal and Rear View
11
Figure 10
DDL4-LVC Front View Description
12
Figure 11
Pickle and Group Stop Function
13
Figure 12
DDL4-LVC Rear View Description
13
Figure 13
Spider
19
Figure 14
XRH-C Pushbutton panel
20
Figure 15
DL8 and RH8C
21
Figure 16
Declaratio of Conformity example
35
INDEX OF TABLES
Table 1
Connector
14
Table 2
Technical Data
15
Table 3
EXE-Rise chain hoist link
15
ATTACHED DOCUMENTATION
This manual is an integral part of the EXE-Drive Motor Controller and contains the EXE-Drive Motor Controller
Declaration of Conformity.
The Declaration of Conformity is an integral part of the manual, therefore it is also an integral
part of the EXE-Drive Motor Controller.
The Declaration of Conformity contains a list of directives and standards.

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1. GENERAL INFORMATION
Thank you for choosing a XDDL Motor Controller from the EXE-Drive line produced by SRS and distributed by
LITEC ITALIA.
Do not use the Motor Controller EXE-Drive until all operators have read this manual
thoroughly. Failure to follow these instructions could endanger the safety of individuals
and/or lead to injuries or even death.
The manual must be followed to insure safe, reliable, and proper operation of the Motor
Controller EXE-Drive in order to eliminate the possibility of injuries and/or damage to the
equipment.
This manual, along with the other documents included in the package, are an integral part of the equipment
and must accompany the product throughout its life cycle, even if it is transferred to another owner. The
manual must be kept clean and protected from rain, humidity and any other agent that could cause it to
deteriorate. It must be complete and intact in order to be legible for future consultation.
The information contained in this manual is correct as of the time it was printed but may be
subject to changes without notice or notification (the revision of the document shown in the
heading is essential for identifying the version you possess), when necessary, according to the
SRS continuous improvement policy.
Make sure this manual is always available to all operators and maintenance technicians.
The customer is responsible for supervising all staff involved and for making sure they are aware of the risks
and safety implications related to the use of the EXE-Drive Motor Controller.
1.1. SCOPE OF THE MANUAL
The purpose of this manual is to inform operators of proper installation and use of the EXE-Drive Motor
Controller to prevent and minimize risks during man-machine interaction. The manual also contains
information regarding maintenance operations that is intended solely for maintenance technicians.
The information provided in this manual includes important instructions on the safety of the machinery and all
individuals involved. Carefully follow all instructions before performing any installation and maintenance
operations and before using the Motor Controller.
Failure to follow these instructions could endanger the safety of individuals and/or cause material or other
damages.
Before using the EXE-Drive Motor Controller, each operator must become familiar with the warnings,
instructions, and recommendations contained in this manual. Implementation of all safety precautions
specified in this manual is required before performing these operations. If any steps are not clear, please
contact SRS or its distributor.
It is the sole responsibility of the customer (employer) to check with the local authorities to
determine whether the EXE-Drive Motor Controller is compliant with local legislation.
Lifting operations permitted by the manufacturer are for set up purposes without people
under or in proximity of moving loads.

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1.2. SAFETY SIGNS
This manual contains various safety signs in order to identify and indicate particular situations. The safety
signs are phrases that provide information on the potential risks and proper procedures, as reported below:
WARNING: indicates a very hazardous situation that, if not prevented, could lead to serious
injury or death.
CAUTION: indicates a hazardous situation that, if not prevented, could lead to slight or moderate
injury.
NOTE WELL: indicates the procedures not related to injury.
OPERATOR/S: Personnel in charge to the various activities related to the entire life cycle of the
machine, handling, to the installation and use.
MAINTENANCE TECHNICIANS: Personnel responsible for maintaining the machine and its safe
and satisfactory operation. It is required to carry out all necessary maintenance. He must be fully
acquainted with the equipment and the risks it presents and with the intervention procedures
envisaged.
EXPERTS TECHNICIAN: a person who, for his training and experience, possesses skills and
knowledge in the field of control systems and lifting equipment and sufficient familiarity with the
main regulations to determine any deviations from the conditions envisaged.
1.3. REPAIR - REPLACEMENT - WARRANTY POLICY
Before shipping, the performance of the EXE-Drive Motor Controller is checked by SRS or by authorized
service centres. The manufacturer guarantees that upon delivery to the customer, the goods is free of
manufacturing and material defects.
Upon receipt of the merchandise, quantitative and qualitative controls must be performed. If there is a
nonconformity, the merchandise must be immediately returned to the carrier.
The warranty is only valid for new equipment.
The purchaser must not remove or allow anyone to remove the tags and instructions from the product.
If a warranty claim must be made, or if there is a malfunction or parts are needed, contact SRS or its
distributor. This warranty may be replaced by all other express or implied warranties at the complete
responsibility of the purchaser.

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WARRANTY PERIOD
The EXE-Drive Motor Controller is provided with a limited warranty of one year from the date of purchase. The
warranty covers the mechanical parts, excluding the electrical and others parts subject to wear. The warranty
period starts on the day of delivery, substantiated by a purchase receipt such as an invoice or delivery note, or
copies of them.
In the event of injury or property damage due to use of the product, the purchaser must provide written
notification of the injury or damage to the manufacturer or one of its distributor within 48 hours.
Repairs under warranty do not renew or extend the warranty period.
REPAIR AND REPLACEMENT POLICY
If the properly maintained EXE-Drive Motor Controller has a performance problem due to material or
manufacturing defects, after inspection by SRS or an authorized operator, repair or replacement of the unit will
be without charge for the original purchaser.
The repair/replacement policy applies only to EXE-Drive Motor Controllers that have been properly used and
inspected/stored as shown in this manual. This policy does not apply to parts subject to normal wear, to
abuse, to insufficient and improper maintenance, to inadequate and improper use, and in the presence of
hostile environments.
WARRANTY LIMITATIONS
The warranty does not cover abuse and negligence. SRS shall not be liable for any damage
resulting from failure to follow the instructions in this manual.
The use of replacement parts not supplied by SRS or its distributor and changes made to SRS project by third
parties also make the warranty void. The warranty does not cover:
- damage due to transport;
- improper or inadequate use;
- negligent handling;
- chemical or abrasive actions;
- connection to voltages that differ from the
recommended ones;
- improper or inadequate maintenance;
- excessive heat;
- parts subject to normal wear and tear;
- use outdoors without appropriate measures;
- malfunction or defect due to the use of products
not supplied by SRS;
- abuse or damage resulting from an accident;
- failure to follow the instructions in this manual;
- not used, inspected, or maintained in compliance
with current laws and the instructions written by the
manufacturer;
- installed, repaired, tampered with, or changed
without following laws and instructions.
The limited warranty excludes electrical parts and consumables.
The manufacturer is in no way responsible for accidental or consequential damages as these terms are
defined in section 2-715 of the Uniform Commercial Code UCC. The purchaser must collaborate with SRS or
one of its distributors in investigating the injury or damage and in defence of any requests for compensation. If
the Purchaser does not comply with this section or if the injuries/damages are caused, in whole or in part, by
the Purchaser’s failure to comply with federal or state laws regarding safety, the Purchaser must indemnify
and hold the manufacturer harmless from any claim, loss, or expense for injuries or damages related to use of
the product.

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2. MACHINE PRESENTATION
The EXE-Drive Motor Controller is the result of years of experience in the structure moving sector for the
entertainment and events industry. The high level of technology applied has led to the creation of a product
that enhances the primary features of a Motor Controller combined with ease of use.
Like all products in the EXE-Technology brand, the Motor Controller is made according to the highest quality
standards, using high precision electronic and electromechanical components, which ensure long-term use of
the product without problems.
2.1. INTENDED USE
The EXE-Drive Motor Controller is only intended for the use for which it was expressly designed, namely to
control and move EXE-Rise electric chain hoists for the entertainment and events industry. To check the
compatibility between the EXE-Drive Motor Controller and EXE-Rise electric chain hoists, consult section 3.5
in this manual.
Any other use should be considered improper and therefore dangerous.
Figure 1: “EXE-Drive XDDL4 Low Voltage Control” Figure 2: “EXE-Drive XDDL8 Low Voltage Control”
Figure 3: “EXE-Drive XDDL16 Low Voltage Control” Figure 4: “EXE-Drive XDDL24 Low Voltage Control”

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2.2. IDENTIFICATION OF EXE-DRIVE MOTOR CONTROLLER
The information plate is in English. The translation of the content in other languages is provided in
this manual.
Figure 5: “EXE-Drive Motor Controller Plate”
EXE-Drive Motor Controllers have a visible, legible, and indelible plate that contains the following indications
(please see Figure 5 as example):
1. 965056: example of manufacturer product code;
2. Type: LT XDDL8-LV: commercial name;
3. Power: AC3-230V/400V / 50Hz, 3x32A max: power supply;
4. S/N: 170556: Serial Number;
5. MFC: 2017: Years of construction;
6. EXE-Technology Logo;
7. CE marked;
8. Waste Disposal Symbol;
9. Made by: Company name and address of the manufacturer.
2.3. GENERAL DESCRIPTION
The EXE-Drive Motor Controller was designed to meet safety standards. In fact, the device is equipped with:
- A general differential magnetothermic switch for protecting the entire machine.
- Adjustable magnetothermic protection for each motor output.
- Protection on the control circuit through fuses located inside the device.
- Release system coupled to the general differential magnetothermic switch.
DL4-LVC
Figure 6: “DL4-LVC Front and Rear View”
FRONT VIEW
REAR VIEW

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DL8-LVC
Figure 7: “DL8-LVC Front and Rear View”
DL16-LVC
Figure 8: “DL16-LVC Front and Rear View”
REAR VIEW
FRONT VIEW
FRONT VIEW
REAR VIEW