mensor WIKA CPC8000-H User manual

Operating instructions
EN
Hydraulic High Pressure Controller, Model CPC8000-H
Hydraulic High Pressure Controller, Model CPC8000-H

2WIKA operating instructions hydraulic high pressure controller, model CPC8000-H
PN 0018708001B 11/2020 EN
EN Operating instructions model CPC8000-H Page 3 - 86
© 06/2020, Mensor, LP. All rights reserved.
Mensor is a registered trademark of Mensor, LP.
All other brand and product names are trademarks or registered trademarks of their respective companies.
Prior to starting any work, read the operating instructions!
Keep for later use!

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WIKA operating instructions hydraulic high pressure controller model CPC8000-H
PN 0018708001B 11/2020 EN
EN
Contents
Contents
1. General Information 7
1.1 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 Radio Frequency Emission Notices . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.1 FCC Emission Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2.2 CE Emission Notice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 Software License Agreement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 Mensor Service Plus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.1 After the Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.2 Calibration Services. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.4.3 Certifications and Accreditations . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2. Short Overview 10
2.1 Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2.1 CPC8000-HC pneumatic pressure controller . . . . . . . . . . . . . . . . . . . . . 11
2.2.2 CPC8000-HM hydraulic module . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Turning On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.4 Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.1 Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4.2 USB Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6 Scope of Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
3. Safety 14
3.1 Explanation of Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.3 Improper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.4 Responsibility of the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.5 Personnel Qualification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.6 Personal Protective Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7 Labeling, Safety Marks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7.1 Product Label . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.7.2 Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.8 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
4. Transport, Packaging and Storage 18
4.1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.2 Packaging and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5. Installation 19
5.1 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2 Rear Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.2.1 Pressure ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
CPC8000-HC 20
CPC8000-HM 20
5.2.2 Communication ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
USB host 21
Interface port 21
5.2.3 Power inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.2.4 Measure/Control test port prefilling. . . . . . . . . . . . . . . . . . . . . . . . . 22
6. Operation 24
6.1 General Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

4WIKA operating instructions hydraulic high pressure controller, model CPC8000-H
PN 0018708001B 11/2020 EN
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6.1.1 Power Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.1.2 Setup Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.1.3 Display Screen Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.2 Initial Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2.1 Information Application. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.2.2 Language Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.3 Application Selection and Parameter Inputs. . . . . . . . . . . . . . . . . . . . . . . . 26
6.4 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.4.1 Main Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Range Hold 27
Setpoint 27
Numeric Keypad 28
Number Pad Step 28
1.1.1.1.1 Percent Step 29
1.1.1.1.2 Digit Step 29
1.1.1.1.3 Programs 30
Favorites 31
Units and Pressure Type 31
Bar Graph and Control Limits 32
Auxiliary Displays 32
Operating Modes 33
1.1.1.1.4 Measure Mode 33
1.1.1.1.5 Control Mode 33
1.1.1.1.6 Vent Mode 34
Status Bar and Barometer Reading 34
6.4.2 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
General Settings 35
1.1.1.1.7 Languages 35
1.1.1.1.8 Auxiliary Displays 36
1.1.1.1.9 Cal Function 36
1.1.1.1.10 Brightness 38
1.1.1.1.11 Volume 38
1.1.1.1.12 Barometer Units 38
1.1.1.1.13 Configurations Load/Save 39
Sensor Settings 40
1.1.1.1.14 Sensor Filter 40
1.1.1.1.15 Sensor Resolution 40
1.1.1.1.16 Units Setting 40
1.1.1.1.17 User Units and Multiplier Settings 41
Control Settings 41
1.1.1.1.18 Maximum and Minimum Limits 42
1.1.1.1.19 Stable Limits and Delay 42
1.1.1.1.20 Vent Limit 43
1.1.1.1.21 Tank Pump 44
Remote Settings 44
1.1.1.1.22 Command Set 45
1.1.1.1.23 Termination Character 45
1.1.1.1.24 IEEE-488 Address 46
1.1.1.1.25 Ethernet Settings 46
1.1.1.1.26 Serial Settings 46
Applications Settings 47
1.1.1.1.27 Programs 47
1.1.1.1.28 Favorites 49
1.1.1.1.29 Troubleshooting 49
Contents

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WIKA operating instructions hydraulic high pressure controller model CPC8000-H
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7. Remote Operation 50
7.1 Remote Operating Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.2 Command Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.3 IEEE-488 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.3.1 IEEE-488.2 Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.4 Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.5 Serial . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.5.1 Serial Cable Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.6 Mensor Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.6.1 Command and Query Format . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.6.2 Command Set Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.6.3 Output Formats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
7.6.4 Mensor Commands and Queries . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.7 Wika SCPI Command Set. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8. Maintenance and Recalibration 66
8.1 Admin Passwords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
8.2.1 Beyond the Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.2.2 Hydraulic Media Filling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.2.3 Transducer Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.3 Recalibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
8.3.1 Calibration Services by Mensor or WIKA Worldwide . . . . . . . . . . . . . . . . . . . 69
8.3.2 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.3.3 Pressure Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.3.4 Media . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.3.5 Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
8.3.6 Calibration Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.3.7 1 Point Calibration Application . . . . . . . . . . . . . . . . . . . . . . . . . . 71
8.3.8 2 Point Calibration Application . . . . . . . . . . . . . . . . . . . . . . . . . . 72
8.3.9 Linearization Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
9. Dismounting, Return and Disposal 74
9.1 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
9.2 Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
9.3 Disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
10. Specifications 76
10.1 Measurement Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
10.2 Approvals and Certificates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
10.3 Dimensions in mm (in) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
10.3.1 CPC8000-H with optional rolling rack . . . . . . . . . . . . . . . . . . . . . . . . 78
10.3.2 CPC8000-HM hydraulic module. . . . . . . . . . . . . . . . . . . . . . . . . . 80
10.3.3 CPC8000-HC pneumatic controller (inches) . . . . . . . . . . . . . . . . . . . . . 81
11. Accessories 82
11.1 Barometric Reference Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
11.1.1 Emulation Mode Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
11.1.2 Barometric Reference Calibration . . . . . . . . . . . . . . . . . . . . . . . . . 82
11.2 Barometric Reference Calibration Sled . . . . . . . . . . . . . . . . . . . . . . . . . 82
11.3 Reference Pressure Calibration Sled . . . . . . . . . . . . . . . . . . . . . . . . . . 82
11.3.1 CPR8000 Reference Calibration Sled. . . . . . . . . . . . . . . . . . . . . . . . 83
11.3.2 CPR8050 and CPR8850 reference pressure calibration sled . . . . . . . . . . . . . . . . 83
Contents

6WIKA operating instructions hydraulic high pressure controller, model CPC8000-H
PN 0018708001B 11/2020 EN
EN
11.4 Operating fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
12. Appendix 84
12.1 Measurement Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
12.2 Conversion Factors, PSI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Declarations of conformity can be found online at www.wika.com.
Contents

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WIKA operating instructions hydraulic high pressure controller model CPC8000-H
PN 0018708001B 11/2020 EN
EN
1. General Information
■The CPC8000-H hydraulic high pressure controller described in the operating instructions has been designed and
manufactured using state-of-the-art technology. All components are subject to stringent quality and environmental criteria during
production. Our management systems are certified to ISO 9001 and ISO 14001.
■These operating instructions contain important information on handling the instrument.Working safely requires that all safety
instructions and work instructions are observed.
■Observe the relevant local accident prevention regulations and general safety regulations for the instrument's operating range.
■The operating instructions are part of the instrument and must be kept in the immediate vicinity of the instrument and readily
accessible to skilled personnel at any time. Pass the operating instructions onto the next operator or owner of the instrument.
■Skilled personnel must have carefully read and understood the operating instructions prior to beginning any work.
■The general terms and conditions contained in the sales documentation shall apply.
■Subject to technical modifications.
■Factory calibrations / A2LA / DKD/DAkkS calibrations are carried out in accordance with international standards.
■Further information:
Mensor Corporation
- Address 201 Barnes Dr., San Marcos, TX 78666
- Internet address: www.mensor.com
- Relevant data sheet: CT 32.05
- Application consultant: Tel.: [phone]
([phone] (USA only)
Fax: [phone]
E-Mail: [e-mail]
[email protected]
Importer for Europe
WIKA Alexander Wiegand SE & Co. KG
-Address Alexander Wiegand-Straße
63911 Klingenberg, Germany
- Internet address: www.wika.de / www.wika.com
- Relevant data sheet: CT 32.05
- Application consultant: Tel.: [phone]
Fax: [phone]
E-Mail: CT[email protected]
1. General information

8WIKA operating instructions hydraulic high pressure controller, model CPC8000-H
PN 0018708001B 11/2020 EN
EN
1.1 Warranty
All products manufactured by Mensor are warranted to be free of defects in workmanship and materials for a period of two years
from the date of shipment. No other express warranty is given, and no affirmation of Seller, by words or actions, shall constitute
a warranty. SELLER DISCLAIMS ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR
PURPOSES WHATSOEVER. If any defect in workmanship or material should develop under conditions of normal use and service
within the warranty period, repairs will be made at no charge to the original purchaser, upon delivery of the product(s) to the
factory, shipping charges prepaid. If inspection by Mensor or its authorized representative reveals that the product was damaged
by accident, alteration, misuse, abuse, faulty installation or other causes beyond the control of Mensor, this warranty does not
apply. The judgment of Mensor will be final as to all matters concerning condition of the product, the cause and nature of a defect,
and the necessity or manner of repair. Service, repairs or disassembly of the product in any manner, performed without specific
factory permission, voids this warranty.
MENSOR MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MANUAL, INCLUDING, BUT NOT LIMITED TO, THE
IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. Mensor shall not be liable for
errors contained herein or for incidental or consequential damages in connection with the furnishing, performance, or use of this
material.
1.2 Radio Frequency Emission Notices
USE SHIELDED CABLES TO CONNECT EXTERNAL DEVICES TO THIS INSTRUMENT TO
MINIMIZE RF RADIATION
1.2.1 FCC Emission Notice
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC
Rules.These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in
a commercial environment.This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used
in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his
or her own expense.
1.2.2 CE Emission Notice
This equipment is of the emission class A, intended for operation in industrial environments. It can cause interference under certain
circumstances if operated in other environments, i.e. residential or commercial areas. In this case, the user may be asked to take
appropriate measures to correct it.
1.3 Software License Agreement
This product contains intellectual property, i.e. software programs, that are licensed for use by the end user/customer (hereinafter
“end user”).
This is not a sale of such intellectual property.
The end user shall not copy, disassemble or reverse compile the software program.
The software programs are provided to the end user “as is” without warranty of any kind, either express
or implied, including, but not limited to, warranties of merchantability and fitness for a particular purpose.
The entire risk of the quality and performance of the software program is with the end user.
Mensor and its suppliers shall not be held to any liability for any damages suffered or incurred by the end user (including, but
not limited to, general, special, consequential or incidental damages including damages for loss of business profits, business
interruption, loss of business information and the like), arising from or in connection with the delivery, use or performance of the
software program.
1. General Information

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WIKA operating instructions hydraulic high pressure controller model CPC8000-H
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1.4 Mensor Service Plus
1.4.1 After the Warranty
Mensor’s concern with the performance of this instrument is not limited to the warranty period.We provide complete repair,
calibration and certification services after the warranty for a nominal fee.
1.4.2 Calibration Services
In addition to servicing our own products Mensor can perform a complete pressure calibration service, up to 30,000 psi, for all of
your pressure instruments.This service includes an accredited calibration.
1.4.3 Certifications and Accreditations
Mensor is registered to ISO 9001:2015.The calibration program at Mensor is accredited by A2LA, as complying with both the ISO/
IEC 17025:2017 and the ANSI/NCSL Z540-1-1994 standards.
1. General Information

10 WIKA operating instructions hydraulic high pressure controller, model CPC8000-H
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2. Short Overview
2. Short Overview
The CPC8000-H hydraulic high pressure controller is a multi-range automatic pressure controller designed to test and calibrate
a variety of pressure devices such as pressure gauges, pressure switches, sensors, transducers and transmitters. It can have
up to two internal pressure reference transducers and an optional barometric reference for gauge or absolute emulation. The
CPC8000-H works with a supply pressure of nitrogen or dry, clean air and uses an intensifier assembly to convert this force to
hydraulic pressure. It comes in two different versions, the CPC8000-H-LP, which has a 1:20 pneumatic to hydraulic ratio, and the
CPC8000-H-MP, which has a 1:56 ratio.
Figure 2.1 CPC8000-H with Rolling Rack
2.1 Features
Here is a short list of significant features designed into the CPC8000-H:
■Optional 19" rack cabinet with casters
■Operating range from 0… 700 bar (0 … 10,000 psi) for CPC8000-H-LP and 0 .... 1,600 bar (23,000 psi) for CPC8000-H-MP
■Two removable transducers with up to 0.01%FS measurement accuracy
■An optional removable / interchangeable internal high accuracy barometric reference transducer providing emulation for both
absolute and gauge pressure ranges
■9” color LCD with touch screen
■Ethernet, RS-232, USB and IEEE-488 communications
■Multiple languages; change the language for on-screen text and number/date formats by simply touching one of the “national
flag” icons available in the setup screen.
■Multiple media capabilities. (Oil, water, and a variety of others upon request)

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WIKA operating instructions hydraulic high pressure controller model CPC8000-H
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2. Short overview
2.2 Components
2.2.1 CPC8000-HC pneumatic pressure controller
The CPC8000-HC is composed of:
■A CPC8000 pnuematic pressure controller
■A 35 bar (508 psi) gauge pilot transducer
■Optional internal barometric reference transducer
■Touchscreen interface for local operation
■Communication ports on rear panel for remote operation
■Programmable sequences for automated calibration
Figure 2.2.1 CPC8000-HC 1
2.2.2 CPC8000-HM hydraulic module
The CPC8000-HM is the housing for the intensifiers and reference pressure transducers.This module consists of:
■Two intensifiers working in parallel for quick control and larger volumes
■Priming pump to ensure the DUT and intensifiers are purged
■Media reservoir tank with sight glass for maintaining an optimal fluid level
■Filling nozzle for easy refilling of the hydraulic media. (Sebacate, Shell Tellus and distilled water. Consult factory for other media)
Figure 2.2.2 CPC8000-HM
2.3 Turning On
Apply power to the power connector on the rear panel of the CPC8000-HC with the included power cord and press the power
switch to ON.The system will go through an initialization process, which takes about 1 minute, and then a display will appear
similar to the screen shown below. The instrument must be powered on for a minimum of 60 minutes to allow for best system
accuracy.
Optional barometric
reference
Pilot Transducer

12 WIKA operating instructions hydraulic high pressure controller, model CPC8000-H
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2. Short overview
Power Switch ON/
OFF
Figure 2.3 Power Button
Earth Ground! Any power adapters or surge protection devices that negate the protective earth ground
should not be used. The power cord must be accessible and contain a protective earth ground. Do not
position the equipment so that it is difficult to remove the power cord.
To see information about the configuration of your new CPC8000-H, touch the Info button under the settings menu and a window
will appear listing the Mensor contact information, model number and the transducers that are installed. Press the back arrow to
return to the Home screen.
Figure 2.3 Information application
2.4 Front Panel
The CPC8000-H front panel includes a 9” color LCD display with touch screen. Operator input is accomplished by pressing the
words or symbols and the icons presented on the display. There is a single discrete on/off button and a USB port on the right hand
side.The front panel also shows the model number designation, pressure ranges and brand logos.
2.4.1 Power Switch
The power switch is a two-state device with an action similar to that of a ball point pen. Push the button with enough force to latch it
in to turn the unit ON. Push it again to release it to turn the system OFF.
If power to the instrument is interrupted while ON it will shut down until the power is restored, then
immediately resume operation.
2.4.2 USB Port
The front panel USB port is the Host USB and is intended for software upgrades. Section 6 Operation explains this in detail.

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WIKA operating instructions hydraulic high pressure controller model CPC8000-H
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2. Short overview
2.5 Display
The display is made up of two sections. In the main screen, the left two thirds shows the operating screen displaying the active
pressure reading, units, mode (absolute or gauge), setpoint, bar graph (if enabled), zero button (if enabled), tare button (if
enabled), and up to two auxiliary displays that are user selectable. At the bottom of this section are three control modes: Measure,
Control and Vent. The right one third of the screen has the Settings button, Keypad button and Favorites button. The Settings
button will take the user to a new screen with all the setting applications. The Keypad button will display a numberpad with all the
buttons needed to input values. The Favorites button will display the sequences that have been set up as favorites by the user. On
the bottom of this section is the optional barometric pressure reading, and remote and troubleshooting alerts.
Operating Screen Data entry
Active Transducer
Optional Zero or Tare
Current Pressure
Units and Mode
Optional Bar Graph
Operating Modes
Auxiliary Displays {
Buttons, Labels and Windows: The CPC8000-H touch screen has many buttons with relevant graphic icons or text which,
when touched, will open a related window where changes can be made or information viewed. Some of these buttons will toggle
from one state to another, others present choices or display a numerical data entry screen.Text or icons that are displayed, but
do not respond to being touched, are called labels or windows. Operators will quickly become accustomed to the particular
characteristics of the frequently used buttons.
Main Screen: The main screen appears after power-up. It will remain as configured after a power cycle.
Operating screen: The operating screen (left 2/3 of the main screen) contains information relevant to the pressure measurement.
Up to two auxiliary displays can be shown simultaneously along with the current pressure value
2.6 Scope of Delivery
■Hydraulic high pressure controller, model CPC8000-H
■Power cord with 1.5 m (5 ft) length
■Operating instructions
■Factory calibration certificate
■1/4" Sno-Trik nut and ferrules for the Measure port
■6mm to 1/4" adapter for supply port
Cross-check scope of delivery with delivery note.

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3. Safety
3. Safety
3.1 Explanation of Symbols
DANGER!
... indicates a directly dangerous situation resulting in serious injury or death, if not avoided.
WARNING!
... indicates a potentially dangerous situation that can result in serious injury or death, if not avoided.
CAUTION!
... indicates a potentially dangerous situation that can result in light injuries or damage to property or the environment,
if not avoided.
DANGER!
... identifies hazards caused by electrical power. Should the safety instructions not be observed, there is a risk of
serious or fatal injury.
WARNING!
... indicates a potentially dangerous situation that can result in burns, caused by hot surfaces or liquids, if not avoided.
Information
... points out useful tips, recommendations and information for efficient and trouble-free operation.
3.2 Intended Use
The CPC8000-H hydraulic high pressure controller is designed to automate the testing and calibration of pressure devices and
instruments for pressures up to 1,600 bar or 23,000 psi. Up to two removable/interchangeable pressure transducers are available
in full scale (FS) ranges from 1,500 to 23,000 psi (100 to 1600 bar). Each transducer is configured with its own calibration
parameters on board. Accuracies are available with 0.01 up to 10,000 psi and 0.014 up to 23,000 psi. In addition to the two active
range transducers, a barometric reference is also available as an option. With this option enabled, the CPC8000-H can emulate
both gauge and absolute pressures. The CPC8000-H requires a pneumatic supply pressure of 35 bar which it uses to control the
hydraulic pressure output through an intensifier mechanism. The CPC8000 uses a 35 bar pneumatic transducer to monitor this
pilot pressure.
This instrument is not permitted to be used in hazardous areas!
The instrument has been designed and built solely for the intended use described here, and may only be used accordingly.
The technical specifications contained in these operating instructions must be observed. Improper handling or operation of the
instrument outside of its technical specifications requires the instrument to be taken out of service immediately and inspected by
an authorized WIKA/Mensor service engineer.
Handle electronic precision measuring instruments with the required care (protect from humidity, impacts, strong magnetic fields,
static electricity and extreme temperatures, do not insert any objects into the instrument or its openings). Plugs and sockets must
be protected from contamination.
The manufacturer shall not be liable for claims of any type based on operation contrary to the intended use.

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3.3 Improper Use
WARNING!
Injuries through improper use
Improper use of the instrument can lead to hazardous situations and injuries.
▶Refrain from unauthorized modifications to the instrument.
▶Do not use the instrument within hazardous areas.
▶Use only hydraulic media specified in user manual. (Consult factory for non-specified media)
Any use beyond or different to the intended use is considered as improper use. Do not use this instrument in safety or emergency
stop devices.
3.4 Responsibility of the Operator
The instrument is used in the industrial sector. The operator is therefore responsible for legal obligations regarding safety at work.
The safety instructions within these operating instructions, as well as the safety, accident prevention and environmental protection
regulations for the application area must be maintained.
The operator is obliged to maintain the product label in a legible condition.
To ensure safe working on the instrument, the operating company must ensure that
■suitable first-aid equipment is available and aid is provided whenever required.
■the operating personnel are regularly instructed in all topics regarding work safety, first aid and environmental protection and
know the operating instructions and in particular, the safety instructions contained therein.
■the instrument is suitable for the particular application in accordance with its intended use.
■personal protective equipment is available.
3.5 Personnel Qualification
WARNING!
Risk of injury should qualification be insufficient
Improper handling can result in considerable injury and damage to equipment.
▶The activities described in these operating instructions may only be carried out by skilled personnel who have the
qualifications described below.
Skilled personnel
Skilled personnel, authorized by the operator, are understood to be personnel who, based on their technical training, knowledge
of measurement and control technology and on their experience and knowledge of country-specific regulations, current standards
and directives, are capable of carrying out the work described and independently recognizing potential hazards.
Operating personnel
The personnel trained by the operator are understood to be personnel who, based on their education, knowledge and experience,
are capable of carrying out the work described and independently recognizing potential hazards.
Special knowledge for working with instruments for hazardous areas:
The skilled (electrical) personnel must have knowledge of ignition protection types, regulations and provisions for equipment in
hazardous areas.
Special operating conditions require further appropriate knowledge, e.g. of aggressive media.
3. Safety

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3.6 Personal Protective Equipment
The personal protective equipment is designed to protect the skilled personnel from hazards that could impair their safety or health
during work.When carrying out the various tasks on and with the instrument, the skilled personnel must wear personal protective
equipment.
Follow the instructions displayed in the work area regarding personal protective equipment!
The requisite personal protective equipment must be provided by the operating company.
Wear clean and protective safety glasses!
3.7 Labeling, Safety Marks
3.7.1 Product Label
3
5
6
2
1
4
1Model 4Power supply
2Serial number 5Power consumption
3Date of manufacturing 6Fuse
3.7.2 Symbols
Before mounting and commissioning the instrument, ensure you read the operating instructions!
CE, Communauté Européenne
Instruments bearing this mark comply with the relevant European directives.
This marking on the instruments indicates that they must not be disposed of in domestic waste. The disposal is
carried out by return to the manufacturer or by the corresponding municipal authorities (see EU directive 2012/19/
EU).
3.8 Warnings and Cautions
3. Safety

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WARNING!
HIGH PRESSURE! High pressure liquids and gases are potentially hazardous. Energy stored in these gases and
liquids can be released suddenly and with extreme force. High pressure systems should be assembled and operated
only by personnel who have been trained in proper safety practices.
WARNING!
NOT EXPLOSION PROOF! Installation of this instrument in an area requiring devices rated as intrinsically safe is not
recommended.
WARNING!
POSSIBLE INJURY! The tubing, valves, and other apparatus attached to the controller must be adequate for the
maximum pressure which will be applied, otherwise physical injury to the operator or bystanders is possible.
CAUTION
USE THE PROPER PRESSURE MEDIUM! Use only clean, dry air or nitrogen for the CPC8000-HC and only
specified medium on the CPC8000-HM unless otherwise specified by Mensor.
CAUTION
As with most sensitive electronic equipment, switch the power switch off before connecting or disconnecting to a
power source to prevent data loss. Do not position the equipment so that it is difficult to disconnect the AC power
cord.
WARNING!
Detachable main power supply cord with inadequate ratings should not be used. See Section 10. Specifications for
power ratings.
Additional Warning and Caution notices are found throughout this manual.
3. Safety

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4. Transport, Packaging and Storage
4.1 Transport
Check the hydraulic high pressure controller CPC8000-H for any damage that may have been caused by transport.
Obvious damage must be reported immediately.
CAUTION!
Damage through improper transport
With improper transport, a high level of damage to property can occur.
▶When unloading packed goods upon delivery as well as during internal transport, proceed carefully and observe
the symbols on the packaging.
▶With internal transport, observe the instructions in chapter 4.2 “Packaging and storage”.
WARNING!
Physical injuries to personnel caused by heavy weight
Carefully follow all transport, packaging and storage instructions to prevent injuries caused by the weight of the
CPC8000-H.
If the instrument is transported from a cold into a warm environment, the formation of condensation may result in instrument
malfunction. Before putting it back into operation, wait for the instrument temperature and the room temperature to equalize.
4.2 Packaging and storage
The CPC8000-H is packaged inside a custom crate and strapped down to a pallet.
Keep the packaging, as it will provide optimum protection during transport (e.g. change in installation site, sending for repair).
Permissible conditions at the place of storage:
■Storage temperature: 5 ... 70 °C
■Humidity: 0 ... 95 % relative humidity (no condensation)
Avoid exposure to the following factors:
■Direct sunlight or proximity to hot objects
■Mechanical vibration, mechanical shock (putting it down hard)
■Soot, vapor, dust and corrosive gases
■Hazardous environments, flammable atmospheres
■Direct exposure to air vent
4. Transport, Packaging and Storage

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5. Installation
Personnel: Skilled electrical and mechanical personnel
The following instructions must be followed in setting up the instrument for the first and any time after transporting to a different
location
WARNING!
READ THESE INSTRUCTIONS BEFORE INSTALLATION!
WARNING!
Physical injuries and damage to property and the environment caused by hazardous media
Upon contact with hazardous media (e.g. oxygen, acetylene, flammable or toxic substances), harmful media (e.g.
corrosive, toxic, carcinogenic, radioactive), and also with refrigeration plants and compressors, there is a danger of
physical injuries and damage to property and the environment.
Should a failure occur, aggressive media with extremely high temperature and under high pressure may be present
at the instrument.
▶For these media, in addition to all standard regulations, the appropriate existing codes or regulations must also be
followed.
▶Wear the requisite protective equipment (see chapter 3.6 “Personal protective equipment”).
CAUTION
Damage to the instrument
When working on open electrical circuits (printed circuit boards) there is a risk of damaging sensitive electronic
components through electrostatic discharge.
▶The correct use of grounded working surfaces and personal armbands is required.
5.1 Mounting
If ordered without a rolling rack and casters, it should be installed on a stable surface. Avoid mounting the insturment on surfaces
subject to motor or machinery vibration and far away from doors, windows, heating systems and air conditioning vents. The
CPC8000-H can optionally be installed in a rack with casters. It should be stationed away from any vibrations and changing air
flow and the casters should be locked into place.
CAUTION
Avoid any vibrations and direct solar rays. Any significant temperature fluctuations can make the
instrument unstable. Do not use the CPC8000-H in explosive atmospheres, permanently humid or dusty
environments.
5.2 Rear Panel
The complete rear panel of the CPC8000-H consists of two independent modules, the CPC8000-HC pneumatic module and the
CPC8000-HM hydraulic module. There are a total of 9 pressure ports, 6 communication ports, and a power inlet.
5.2.1 Pressure ports
WARNING!
All pressure ports should be vented before disconnected.
While changing any pressure port on the CPC8000-H, the pressure should be fully vented and the source should be
turned off.
WARNING!
Use the proper equipment and tooling for pressure connections.
Ensure that all tooling and process connections are appropriate for the pressure connection. Never use the wrong
connector or tool while fastening a pressure port fitting or connector.
5. Installation

20 WIKA operating instructions hydraulic high pressure controller, model CPC8000-H
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5.2.1.1 CPC8000-HC
The CPC8000-HC module has 6 pressure ports: barometric reference, supply, exhaust, vent, reference, and measure/control port.
• The barometric reference port uses a barb fitting with a 10-32 unf thread. This port is used to monitor atmospheric pressure
when the optional barometric reference transducer is installed.
• The supply port uses a 7/16" SAE female thread. This port is required to have approximately 100 to 110 % of the pilot pressure
range: 35 bar.
• The exhaust port uses a 7/16" SAE female thread. This port is not used in the CPC8000-H model.
• The vent port uses a 7/16" SAE female thread. This port is used during control and vent mode to relieve pressure from the
instrument.
• The reference port uses a 7/16" SAE female thread. This port is not used in the CPC8000-H model.
• The measure/control port uses a 7/16" SAE female thread.This port is used to link the CPC8000-HC to the hydraulic module.
This provides the air supply to the intensifier while in control mode.
5.2.1.2 CPC8000-HM
The CPC8000-HM contains 3 ports: the drive air, measure/control CPC8000-HC, and measure/control DUT.
• The pneumatic supply pressure uses a male 6mm tube fitting. This port requires at least 8 bar (115 psi) of pressure, but it can
also use up to the full supply pressure of the CPC8000-HC. This pressure is used to actuate the isolation valves and priming
pump located within the hydraulic module.
• The measure/control CPC8000-HC port uses a male 6mm tube fitting. This port must be connected to the CPC8000-HC
measure/control port. It is used to supply air pressure to the intensifiers using the provided tubing.
• The measure/control DUT port uses a male 1/4" Sno-Trik fitting. Consult factory for different adapters. This port is used to
control hydraulic pressure on the DUT.
WARNING!
Do not use the instrument without the Measure/Control port connected.
Be sure to always have the Measure/Control port connected to a test sample while using the CPC8000-H. If the test
port is left open or disconnected, liquid can leak from the instrument.
Measure/Control
5. Installation
Supply Exhaust `Vent Reference
Barometric
Reference
Supply pressure
Measure/
Control from
CPC80000-HC
Measure/
Control DUT