EXPERT GRILL GBC2016W User manual

OWNER’S MANUAL
Important Safeguard s.................... Page 2
Limited Warranty ........................... 5
Expanded View & Hardware ................ 6 & 7
Assembly Instructions........................ 8
Installing LP Gas Tank....................... 12
Operating Instructions....................... 13
Cleaning and Care ......................... 14
Troubleshooting ........................... 16
The use and installation must conform with local codes or,
in the absence of local codes, with either the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2, or the Standard for Recreational
Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV
Series, Recreational Vehicle Code, as applicable.
This instruction booklet contains important safety
information. Please read and keep for future reference.
If you are assembling this unit for someone else, give
this manual to him or her to read and save for future
reference.
California Proposition 65: Handling the brass material on
this product exposes you to lead, a chemical known to the
State of California to cause cancer, and birth defects or
other reproductive harm. Wash your hands after handling
this product.
Outdoor LP Gas Barbecue Grill
Model No. XG10-101-002-02 / GBC2016W
& GBC2016WRS
WARNING
FOR YOUR SAFETY:
1. Do NOT store or use gasoline or
other flammable liquids or vapors in
the vicinity of this or any other
appliance.
2. An LP cylinder not connected for
use shall not be stored in the vicinity
of this or any other appliance.
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only! (outside any enclosure)
DANGER
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from
the appliance, immediately call your
gas supplier or your fire department.
Failure to follow these instructions
could result in fire or explosion
which could cause property damage,
personal injury or death.
Manufactured in China for: RevoAce Inc. Limited
Hong Kong, China
1.800.694.0013 • [email protected]
9:00 am to 5:00 pm eastern time, Monday to Friday.
DANGER
Do not leave this appliance
unattended, especially cooking the
fatty meat and close the lid too long
time.
GBC2016W-OM-E-F107
Table of Contents
WARNING
CALIFONIA PROPOSITION 65
This product can expose you to
chemicals including benzene, which
is known to the State of California to
cause cancer. For more information,
go to www.P65Warnings.ca.gov.

2
FOR YOUR SAFETY
WWARNINGS:
1. Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.
2. Read the installation, operation, and maintenance instructions thoroughly before installing or servicing this
equipment.
3. Failure to follow these instructions could result in fire or explosion, which could cause property damage,
personal injury, or death.
4. This instruction manual contains Important information necessary for the proper assembly and safe use of
the appliance.
5. Read and follow all warnings and instructions before assembling and using the appliance.
6. Follow all warnings and instructions when using the appliance.
7. Keep this manual for future reference.
8. Do Not store or use gasoline or other flammable liquids or vapors in the vicintiy of this or any other appliance.
9. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
IMPORTANT SAFEGUARDS
WDANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious
bodily injury or death, or in a fire or an explosion causing damage to property.
WWARNINGS:
WThis grill is for outdoor use only, and should not be used in a building, garage or any other enclosed area.
WDo NOT operate, light or use this appliance within ten feet (3.05 m) of walls, structures or buildings.
WFor residential use only. This grill is NOT for commercial use.
WThis grill is not intended for and should never be used as a heater. TOXIC fumes can accumulate and cause
asphyxiation.
WThis grill is safety certified for use in the United States and/or Canada only. Do NOT modify for use in any
other location. Modification will result in a safety hazard and will void your warranty.
WThis grill is for use with liquid propane (LP) gas only. The conversion to or attempted use of natural gas in this
LP gas grill is dangerous, may cause bodily harm and will void your warranty.
WLP gas characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become aware of the characteristics before
using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles/pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is added that smells like rotten
cabbage.
d. Contact with LP gas can cause freeze burns to skin.
WApartment dwellers: Check with management to learn the requirements and fire codes for using a LP gas grill
in your apartment complex. If allowed, use outside on the ground floor with a ten foot (3.05 m) clearance from
any structure. Do NOT use on or under balconies.
WLP gas cylinder needed to operate. Only cylinders marked “propane” may be used.
WThe LP gas cylinder must be constructed and marked in accordance with the Specifications for LP-gas
Cylinders of the U.S. Department of Transportation (D.O.T.) or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods; and Commission.
WLP gas cylinder must be arranged for vapor withdrawal.
WThe LP gas cylinder must have a listed overfilling prevention device (OPD).
WOnly use LP gas cylinders equipped with a cylinder connection device compatible with the connection for
outdoor cooking appliances.
WThe LP gas cylinder must have a cylinder collar to protect the cylinder valve.

3
IMPORTANT SAFEGUARDS
WNever use an LP gas cylinder with a damaged body, valve, collar or footing.
WDented or rusted LP gas cylinders may be hazardous and should be checked by your LP gas supplier prior to
use.
WThe LP gas cylinder should not be dropped or handled roughly.
WLP gas cylinders must be stored outdoors out of the reach of children and must not be stored in a building,
garage or any other enclosed area. Your cylinder must never be stored where temperatures can reach over
125°F.
WDo NOT insert any tool or foreign object into the valve outlet or safety relief valve. You may damage the valve
and cause a leak. Leaking propane may result in an explosion, fire, severe personal injury or death.
WDo NOT block holes in sides or back of grill.
WNever keep an LP gas cylinder in a hot car or trunk. Heat will cause the gas pressure to increase, which may
open the relief valve and allow gas to escape.
WPlace dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap
on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in
leakage of propane.
WIf grill is not in use, the gas must be turned off at the supply cylinder and disconnected.
WDo NOT store a spare LP gas cylinder under or near this appliance.
WNever fill the cylinder beyond 80 percent full.A fire causing serious injury or damage to property may occur if
the above is not followed exactly.
WNever attempt to attach this grill to the self-contained LP gas system of a camper trailer, motor home or
house.
WNever use charcoal, lighter fluid, lava rocks, gasoline, kerosene or alcohol with this product.
WYour grill has been checked at all factory connections for leaks. Re-check all connections as described in
the “Operating Instructions” section, as shipping can loosen connections.
WCheck for leaks even if your unit was assembled for you by someone else.
WDo NOT operate if a gas leak is present. Gas leaks may cause a fire or explosion.
WYou must follow all instructions in the “Checking for Leaks” section before operating. To prevent fire or
explosion hazard when testing for a leak:
a. Always perform a leak test before lighting the grill and each time the cylinder is connected for use.
b. No smoking. Do NOT use or permit sources of ignition in the area while conducting a leak test.
c. Conduct the leak test outdoors in a well-ventilated area.
d. Do NOT use matches, lighters, or a flame to check for leaks.
e. The use of alcohol, prescription or non-prescription drugs may impair the consumer’s ability to properly
assemble or safely operate the appliance.
f. Strong odors, colds, sinus congestion, etc. may prevent the detection of propane. Use caution and
common sense when testing for leaks.
g. Do NOT use grill until any and all leaks are corrected.
If you are unable to stop a leak, disconnect the LP gas supply. Call a gas appliance serviceman or your
local LP gas supplier.
WThis grill is designed to operate at an inlet pressure of: 11 inches water column.
WDo NOT store or use gasoline or other flammable liquids or vapors within 25 feet (7.62 m) of this appliance.
WDo NOT use in an explosive atmosphere. Keep grill area clear and free from combustible materials, gasoline
and other flammable vapors and liquids.
WMinimum clearance from sides and back of unit to combustible construction is 36 inches (91.4 cm). Do NOT
use this appliance under any type of overhang or roof.

4
IMPORTANT SAFEGUARDS
WIt is essential to keep the grill’s valve compartment, burners and circulating air passages clean.
WInspect grill before each use.
WDo NOT alter grill in any manner. Any alteration will void your warranty.
WDo NOT use the grill unless it is COMPLETELY assembled and all parts are securely fastened and tightened.
WDo NOT build this model of grill in any built-in or slide-in construction. Ignoring this warning could cause a
fire or an explosion that can damage property and cause serious bodily injury or death.
WThis grill should be thoroughly cleaned and inspected on a regular basis.
WClean and inspect the hose before each use of the appliance. If there is evidence of abrasion, wear, cuts or
leaks, the hose must be replaced prior to operation.
WUse only the regulator and hose assembly provided.
WUse only factory-authorized parts. The use of any part that is not factory-authorized can be dangerous and
will void your warranty.
WDo NOT operate this appliance without reading “Operating Instructions” in this manual.
WDo NOT touch metal parts of grill until they have completely cooled to avoid burns, unless you are wearing
protective gear (pot holders, gloves, BBQ mittens, etc.).
WDo NOT install or use in or on boats or recreational vehicles.
WWhen cooking, fire extinguishing materials should be readily accessible. In the event of an oil/grease fire, do
NOT attempt to extinguish with water. Use type BC dry chemical fire extinguisher or smother with dirt, sand
or baking soda.
WDo NOT use grill in high winds.
WNever lean over the grill when lighting.
WDo NOT leave a lit grill unattended. Keep children and pets away from grill at all times.
WDo NOT leave grill unattended while preheating or burning off food residue on high. If grill has not been
cleaned, a grease fire can occur that may damage the product.
WDo NOT place empty cooking vessels on the appliance while in operation.
WUse caution when placing anything on the grill while the appliance is in operation.
WDo NOT attempt to move grill when in use. Allow the grill to cool before moving or storing.
WLP gas cylinder must be properly disconnected and removed prior to moving this grill.
WStorage of grill indoors is permissible only if the cylinder is disconnected, removed from the grill and properly
stored outdoors.
WAlways open grill lid carefully and slowly as heat and steam trapped within grill can cause severe burns.
WDo NOT attempt to disconnect the gas regulator from the cylinder or any gas fitting while the grill is in use.
WAlways place your grill on a hard, non-combustible, level surface. An asphalt or blacktop surface may not be
acceptable for this purpose.
WMove gas hoses as far away as possible from hot surfaces and dripping hot grease.
WKeep all electrical cords away from a hot grill.
WAfter a period of storage and/or nonuse, check for leaks, burner obstructions and inspect for any abrasion,
wear or cuts to the hose.
WFailure to open lid while igniting the grill’s burners, or not waiting 5 minutes to allow the gas to clear if the
grill does not light, may result in an explosive flame-up.
WNever operate grill without its heat plates installed.
WAlways use a meat thermometer to ensure food is cooked to a safe temperature.
WUse protective gloves when assembling this product.
WDo NOT force parts together as this can result in personal injury or damage to the product.

5
Limited Warranty
RevoAce Inc. Limited (“RA”) warrants to the original retail purchaser of this product, and to no other person, that if
this product is assembled, maintained, and operated in accordance with the printed instructions accompanying it,
then for a period of one (1) year for all remaining parts from the date of purchase, all parts in such product shall be
free from defects in material and workmanship. RA may require reasonable proof of your date of purchase. Therefore,
you should retain your sales slip or invoice. This Limited Warranty shall be limited to the repair or replacement of
parts, which prove defective under normal use and service and which RA shall determine in its reasonable discretion
upon examination to be defective. Before returning any parts, you should contact RA’s Customer Care Department
using the contact information listed below. If RA conforms, after examination, a defect covered by this Limited
Warranty in any returned part, and if RA approves the claim, RA will replace such defective part without charge. If
you return defective parts, transportation charges must be prepaid by you. RA will return replacement parts to the
original retail purchaser, freight or postage prepaid. This Limited Warranty does not cover any failures or operating
difficulties due to accident, abuse, misuse, alteration, misapplication, improper installation or improper maintenance
or service by you or any third party, or failure to perform normal and routine maintenance on the product as set out in
this owner’s manual. In addition, the Limited Warranty does not cover damage to the finish, such as scratches, dents,
discoloration, rust or other weather damage, after purchase.
This Limited Warranty is in lieu of all other express warranties. RA disclaims all warranties for products that are
purchased from sellers other than authorized retailers or distributors, including the warranty of merchantability or the
warranty of fitness for a particular purpose. RA ALSO DISCLAIMS ANY AND ALL IMPLIED WARRANTIES, INCLUDING
WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
RA SHALL HAVE NO LIABILITY TO PURCHASER OR ANY THIRD PARTY FOR ANY SPECIAL, INDIRECT, PUNITIVE,
INCIDENTAL, OR CONSEQUENTIAL DAMAGES. RA further disclaims any implied or express warranty of, and assumes
no responsibility for, defects in workmanship caused by third parties. This Limited Warranty gives the purchaser
specific legal rights; a purchaser may have other rights depending upon where he or she lives. Some jurisdictions
do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long a
warranty lasts, so the above exclusion and limitations may not apply to everyone. RA does not authorize any person or
company to assume for it any other obligation or liability in connection with the sale, installation, use, removal, return,
or replacement of its equipment, and no such representations are binding on RA.
Manufactured in China for: RevoAce Inc. Limited
Hong Kong, China
1.800.694.0013 • [email protected]
9:00 am to 5:00 pm eastern time, Monday to Friday.
IMPORTANT SAFEGUARDS
WNever cover entire cooking area with aluminum foil.
WDeaths, serious injury or damage to property may occur if the above is not followed exactly.

6
Expanded View
1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
16
18
17
19
19
21
22
24
26
23
20
27
28
29
29
25
15

7
1Handle G2016-010
2Lid* G1716-010
3Brand Plate* B0109-LBD
4Heat Plate (3) G1716-080
5Top Hinge (2)* G1916-020
6Bottom Hinge (2)* G1916-030
7Heat Shield G1916-050
8Warming Rack G1716-060
9Cooking Grid G1716-070
10 Side Shelf (2) G2016-020
11 Grill Body Assembly G1916-040
12 Burner (3)* G1716-050
13 Control Knob (3) G1025-255
14 Grease Cup B0219-HA0
15 LP Gas Tank Heat Shield* G1916-060
16 Regulator/Hose Assembly* B0308-A18
17 LP Gas Tank Retainer Wire G1716-100
18 Front Panel G2016-030
19 Upper Cart Frame (2) G2016-050
20 Upper Left Support Wire G2016-070
21 Cart Rear Support G2016-040
22 Lighting Hook* B0223-D00
23 Lower Left Support Plate G2016-080
24 Longer Leg (2) G2016-060
25 Foot (2)* B0305-C00
26 Shorter Leg (2) G1816-340
27 Shorter Leg Connector G1716-190
28 Axle G2016-090
29 Wheel (2) B0302-EB0
* Pre-assembled
Hardware
AScrew M6x15 Nickel Plated Phillips Truss Head 4 pcs
B Screw M6x45 Nickel Plated Phillips Truss Head 10 pcs
CWing Screw M6x16 Nickel Plated 4 pcs
DWing Nut M6 Nickel Plated 4 pcs
EWasher ø6x16 Nickel Plated 4 pcs
FWasher ø6x22 Nickel Plated 2 pcs
GWasher ø11x20 Nickel Plated 1 pcs
HCotter Pin ø1.4x30 Nickel Plated 1 pcs
Parts List

8 Assembly Instructions
Do Not Return To Place of Purchase
1
Assemble Shorter Legs and Shorter Leg Connector
4
Assemble Longer Legs
3
Assemble Cart Frames and Side Shelves
2
Please have your owner’s manual and model number available
for reference.
Note: The model number is printed on a label which can be
found on the inside door, back or side of the cart assembly.
Assembly Tips:
1. Select an area where you will assemble this product.
To protect components, choose a smooth surface that’s
free of cracks or openings.
2. Spread out all parts.
3. Tighten all hardware as direct in each step. Be careful
not to over-tighten which could damage surfaces or
strip threads.
4. For best results, complete each step in the order
presented.
To complete assembly you will need:
• (1) Leak detection solution (instructions on how to
make the solution are included in the “Operating
Instructions” section of this manual).
• (1) Precision-filled LP gas grill tank with Acme Type 1
external threaded valve connection (standard grill size)
(not included).
Typical assembly is approximately 30 minutes.
A
10
19
24
24
Ax 4
x2
B
D
Notch upside
26
26 27
Dx 2 Bx 2
Note: Fully tighten hardware.
Note: Fully tighten hardware.

9
Attach Front Panel, Upper Left Support Wire and
Lower Left Support Plate to Longer Legs
5
Attach Shorter Leg to Front Panel
6
Attach LP Gas Tank Retainer Wire, Axle and
Wheels
8
Attach Rear Cart Support, Upper Left Support
Wire and Lower Left Support Plate
7
B
Gx 1
Hx 1
H
B
G
29
29
28
21
17
18
23
20
B
23
20
18
Bx 2 Bx 2
Bx 4
Note: Leave hardware loose until grill body assembly in step 9. Note: Leave hardware loose until grill body assembly in step 9.
Note: Leave hardware loose until grill body assembly in step 9.

10
10
Attach Grill Body Assembly
9
12
11
Attach Handle, Heat Shield and Control Knobs
Ex 4
C
1
2
E
Insert Heat Plates and Cooking Grid
Insert Warming Rack
7
1
13
8
11
4
9
D
F
Cx 4 Fx 2
Dx 2
Note: Match up with the grill body holes and upper cart frame holes.
Install hardware and leave loose until 4 screws are attached then fully
tighten.
Note: Attach the warming rack end per 4 sequence.
1
2
3
4
Note: Fully tighten hardware.

11
Insert Grease Cup
13
14
Fully Tighten All Hardware

12
Installing LP Gas Tank
To operate, you will need one precision-filled standard grill LP gas tank with external valve threads.
20 lb
9 Kg
17.9 in. / 45.5 cm
12.2 in. / 31 cm
WLP gas tank must be properly disconnected and
removed prior to moving this grill.
CAUTION
Securing LP Gas Tank
Secure tank by sliding the tank retainer wire over shoulder of LP gas
tank.
Inserting LP Gas Tank
Place precision-filled LP gas tank upright into the notches in the right
cart frame so the tank valve is facing the gas line connection.
Connecting LP Gas Tank
1. Before connecting, be sure there is no debris caught in the head
of the LP gas tank, head of the regulator valve or in the head of
the burner or burner ports.
2. Connect regulator/hose assembly to tank by turning knob
clockwise until it stops.
Disconnecting LP Gas Tank
1. Before disconnecting, make sure the LP gas tank valve is
“CLOSED.”
2. Disconnect regulator/hose assembly from LP gas tank by
turning knob counterclockwise until it is loose.
WCAUTION: LP gas tank must be properly
disconnected and removed prior to moving this
grill.
3. Place the protective cap cover on the LP tank and store the tank
outdoors in a well ventilated area out of direct sunlight.

13
Operating Instructions
Checking for Leaks
Burner Connections
1. Make sure the regulator hose and valve connections are securely fastened to the burner
and the tank.
2. Visually check the connection between the burner/venturi tube and orifice.
3. Make sure the burner/venturi tube fits over the orifice.
WWARNING: Failure to inspect this connection or follow these
instructions could cause a fire or an explosion which can cause
death, serious bodily injury or damage to property.
4. Please refer to diagram for proper installation (Figure 1).
5. If the burner/venturi tube does not rest flush to the orifice, as shown.
Tank/Gas Line Connection
1. Make 2-3 oz. of leak detection solution by mixing one part liquid dishwashing soap with
three parts water.
2. Make sure control knobs are in the “ OFF” position (Figure 2).
3. Connect LP gas tank per “Installing LP Gas Tank” section.
4. Turn LP gas tank valve to “OPEN.”
5. Spoon several drops of solution, or use a squirt bottle, at all “X” locations (Figures 1 and
3).
a. If any bubbles appear, turn LP gas tank valve to “CLOSED,” reconnect and re-test.
b. If you continue to see bubbles after several attempts, turn LP gas tank valve to
“CLOSED” and disconnect LP gas tank, per “Disconnecting LP Gas Tank” section.
c. If no bubbles appear after one minute, turn LP gas tank valve to “CLOSED,” wipe
away solution and proceed.
Figure 1
Figure 2
Figure 3
X
XX
XX
Figure 4
Match
Lighting Hook
Figure 5
Burner
Flame Slight
Yellow
Slight
Blue
Dark
Blue
Operating Main Burners
First Use
1. Make sure all labels, packaging and protective films have been removed from the grill.
2. Remove manufacturing oils before cooking on this grill for the first time by operating
the grill for at least 15 minutes on (HIGH) with the lid closed. This will “heat clean” the
internal parts and dissipate odors.
Lighting
WCAUTION: Keep outdoor gas cooking appliance area clear and free from
combustible materials, gasoline and other flammable vapors and liquids.
WCAUTION: Do NOT obstruct the flow of combustion and ventilation air.
WCAUTION: Check and clean burner/venturi tubes for insects and insect nests. A
clogged tube can lead to a fire.
WCAUTION: Attempting to light the burner with the lid closed may cause an
explosion.
1. Open lid.
2. Check for obstructions of airflow to the burners. Spiders, insects and webs can clog the
burner/venturi tube. A clogged burner tube can lead to a fire.
3. All control knobs must be in the “ OFF” position (Figure 2).
4. Connect LP gas tank per “Installing LP Gas Tank” section.
5. Turn LP gas tank valve to “OPEN.”
6. Push and turn control knob to (HIGH). the burner should light. Repeat up to three times.
7. If ignition does not occur in 5 seconds, turn burner control knob “ OFF,” wait 5 minutes,
and repeat lighting procedure.
8. If igniter does not light burner, use a lit match secured with the lighting rod (included with grill) to light burners. Access the burners
through the cooking grid and heat plates. Position lit match near side of burner (Figure 4).
Important: Always use the lighting rod (included) when lighting burners with a match.
9. After lighting, observe the burner flame. Make sure all burner ports are lit and flame height matches illustration (Figure 5).
Note: Each burner lights independently - repeat steps 5-9 for the other burners.

14
Operating Instructions (Continued)
Cleaning and Care
WCAUTION: If burner flame goes out during operation, immediately turn the control knobs to the “ OFF”
position,LP gas tank valve “CLOSED” and open lid to let the gas clear for 5 minutes before re-lighting.
Turning Off
1. Turn LP gas tank valve to “CLOSED.”
2. Turn all control knobs clockwise to the “ OFF” position.
Note: A “poof” sound is normal as the last of the LP gas is burned.
3. Disconnect LP gas tank per “Disconnecting LP Gas Tank” section.
Controlling Flare-ups
WCAUTION: Putting out grease fires by only closing the lid is not possible.
1. If a grease fire develops, turn control knobs to the “ OFF” position and LP gas tank valve “CLOSED.”
Do NOT use water on a grease fire. This can cause the grease to splatter and could result in serious
burns, bodily harm or other damage.
2. Do NOT leave grill unattended while preheating or burning off food residue on (HIGH). If grill has not
been cleaned, a grease fire can occur.
WWARNING: When cooking, fire extinguishing materials should be readily accessible. In the event of an oil/
grease fire, use type BC dry chemical fire extinguisher or smother with dirt, sand or baking soda. Do NOT
attempt to extinguish with water.
Flare-ups are a part of cooking meats on a grill and add to the unique flavor of grilling.
Excessive flare-ups can over-cook your food and be dangerous.
Important: Excessive flare-ups result from the build-up of grease in the bottom of your grill.
If a grease fire occurs, close the lid AND turn the control knob(s) to “ OFF” until the grease burns out. Be careful when opening the lid as
sudden flare-ups may occur.
If excessive flare-ups occur, do NOT pour water onto the flames.
Minimize Flare-ups:
1. Trim excess fat from meats prior to cooking.
2. Cook high fat content meats on (LOW) setting or indirectly.
3. Ensure that your grill is on a hard, level, non-combustible surface and the grease is allowed to drain into grease receptacle.
WCAUTION:
1. All cleaning and maintenance should be done when grill is cool and with the fuel supply disconnected.
2. Do NOT clean any grill part in a self-cleaning oven. The extreme heat will damage the finish.
3. Do NOT enlarge valve orifices or burner ports when cleaning the valves or burners.
Notices
1. This grill should be thoroughly cleaned and inspected on a regular basis.
2. Abrasive cleaners will damage this product.
3. Never use oven cleaner to clean any part of grill.
Before Each Use:
1. Keep the grill area clean and free from any combustible materials, gasoline, and other flammable vapors and liquids.
2. Do NOT obstruct the flow of the combustion of LP gas and the ventilation of air.
3. Keep the ventilation opening(s) of the LP gas tank area free and clear from debris.
4. Visually check the burner flames to make sure your grill is working properly (Figure 6).
5. See sections below for proper cleaning instructions.
6. Check for obstructions of airflow to the burners. Spiders, insects and webs can clog the burner/venturi tube. A clogged burner tube can
lead to a fire.

15
Figure 6
Burner Flame Conditions
Use this chart to see if your burners
need to be cleaned.
1-2 in. /
25.4 - 50.8 mm
Normal: Soft blue flames with yellow
tips between 1 in. - 2 in. height.
Needs cleaning: Noisy with hard
blue flames.
Has to be replaced: Wavy with
yellow flames.
Cleaning and Care (Continued)
Cleaning Surfaces
1. Wipe surfaces clean with mild dishwashing detergent or baking soda mixed with water.
2. For stubborn surfaces, use a citrus-based degreaser and a nylon scrubbing brush.
3. Rinse clean with water.
4. Allow to air dry.
Cleaning Main Burners
1. Turn LP gas tank valve to “CLOSED.”
2. Turn all control knobs clockwise to the “ OFF” position.
Note: A “poof” sound is normal as the last of the gas is burned.
3. Disconnect LP gas tank per “Disconnecting LP Gas Tank” section.
4. Remove cooking grids and heat plates.
5. Remove burners by removing the fasteners, which secure the burners to the grill bottom.
6. Lift burners up and away from gas valve orifice.
7. Disconnect wire from spark electrode.
8. Clean venturi of each burner with small bottle brush or compressed air.
9. Remove all food residue and dirt from burner surface.
10. Clean any clogged ports with a stiff wire (such as an opened paper clip).
11. Inspect burners for any damage (cracks or holes). If damage is found, replace with new
burner(s) from manufacturer.
12. Re-install burner(s). Checking to insure that gas valve orifice is correctly positioned inside
each burner/venturi tube. Also, check position of spark electrode.
13. Replace heat plate(s) and cooking grid(s).
14. Connect LP gas tank per “Installing LP Gas Tank” section.
15. Perform leak test per “Checking for Leaks” section.
Before Storing
1. Turn LP gas tank valve to “CLOSED.”
2. Turn all control knobs clockwise to the “ OFF” position.
Note: A “poof” sound is normal as the last of the gas is burned.
3. Disconnect LP gas tank per “Disconnecting LP Gas Tank” section.
4. Clean all surfaces.
5. Lightly coat the burner(s) and cooking grid(s) with cooking oil to prevent excess rusting.
6. If storing the grill indoors, disconnect the LP tank per “Disconnecting LP Gas Tank” section.
7. Place the protective cap cover on the LP tank and store the tank outdoors in a well-
ventilated area out of direct sunlight.
8. If storing the grill indoors, cover the grill and store in a cool dry place.
9. If storing the grill outdoors, cover the grill with a grill cover for protection from the weather.

16
Troubleshooting
Problem Possible Cause Prevention/Cure
Burner will
not light using
igniter
• LP gas tank valve is closed
• Make sure regulator is securely attached to the LP gas tank
per “Installing LP Gas Tank,” then turn LP gas tank valve to
“OPEN”
• LP gas tank is low or empty • Exchange, refill or replace LP gas tank
• LP gas leakage
• Turn LP gas tank valve to “CLOSED”
• Wait 5 minutes for gas to clear
• Follow “Checking for Leaks” section
• Wires or electrode covered with cooking residue • Clean wire and/or electrode with rubbing alcohol
• Electrode and burners are wet • Wipe dry with cloth
• Electrode cracked/broken - sparks at crack • Replacement part(s) may be needed
• Wire loose or disconnected • Reconnect wire or replacement part(s) may be needed
• Wire is shorting (sparking) between ignitor and electrode • Replacement part(s) may be needed
• Bad igniter • Replacement part(s) may be needed
Burner will
not light with
match
• No gas flow
• Check if LP gas tank is empty
A. If empty, exchange, refill or replace LP gas tank
B. If LP gas tank is not empty, refer to “Sudden drop in gas
flow or reduced flame height” (see below)
• LP gas tank is low or empty • Exchange, refill or replace LP gas tank
• LP gas
• Turn LP gas tank valve to “CLOSED”
• Wait 5 minutes for gas to clear
• Follow “Checking for Leaks” section
• Coupling nut and regulator not fully connected
• Turn the coupling nut about one-half to three-quarters
additional turn until solid stop. Tighten by hand only - do NOT
use tools
• Obstruction of gas flow • Clear burner/venturi tube
• Check for bent or kinked hose
• Disengagement of burner to valve • Reengage burner and valve
• Spider webs or insect nest in venturi • Clean burner/venturi tube
• Burner ports clogged or blocked • Clean burner ports
Sudden drop
in gas flow or
reduced flame
height
• Out of gas • Exchange, refill or replace LP gas tank
• Overfilling prevention device may have been activated
1. Turn control knobs to “ OFF”
2. Wait 30 seconds and light grill
3. If flames are still too low, reset the overfilling prevention
device:
a. Turn control knob(s) “ OFF”
b. Turn LP gas tank valve to “CLOSED”
c. Disconnect regulator
d. Turn control knobs to (HIGH)
e. Wait 1 minute
f. Turn control knobs to “ OFF”
g. Reconnect regulator and leak check connections,
being careful not to fully open valve
h. Light grill per “Lighting” section
Irregular flame
pattern, flame
does not run
the full length
of burner
• Burner ports are clogged or blocked • Clean burner ports
Flame is yellow
or orange
• New burner may have residual manufacturing oils • Burn grill for 15 minutes on (HIGH) with the lid closed
• Spider webs or insect nest in venturi • Clean venturi
• Food residue, grease, etc. on burners • Clean burner
• Poor alignment of valve to burner/venturi tube • Ensure burner/venturi tube is properly engaged with valve
Flame goes out
• High or gusting winds • Do not use grill in high winds
• Low on LP Gas • Exchange, refill or replace LP gas tank
• Overfilling prevention device may have been activated • Refer to “Sudden drop in gas flow or reduced flame height”
(see above)

17
Troubleshooting
Flare-up
• Grease buildup • Remove and clean all grill parts per “Cleaning and Care”
section
• Excess fat in meat • Trim fat from meat before grilling
• Excessive cooking temperature • Adjust to lower cooking temperature
Persistent
grease fire • Grease trapped by food buildup around burner system
• Turn control knobs to “ OFF”
• Turn LP gas tank valve to “CLOSED”
• Leave lid in closed position and let fire burn out
• After grill cools, remove and clean all parts per “Cleaning
and Care” section
Flashback
(fire in burner
tube(s))
• Burner and/or burner/venturi tube are blocked
• Clean burners and/or burner/venturi tube
Inside of lid is
peeling (like
paint peeling)
• Baked on grease buildup has turned to carbon and is
flaking off. • Clean all grill parts per “Cleaning and Care” section.