Explo Gasprojector GX2 User manual

Gasprojector
GX2
Manual 2.0
Stand Oktober 2017
Softwareversion 3.19
explo GmbH –Völkermarkterstrasse 240, 9020 Klagenfurt am Wörthersee, Österreich
wwww.explo.at [e-mail] +43(0)463/3224

PREAMBLE
Dear Explo Customer,
Please read through these sets of instructions carefully, before using your devices. It contains many
Informations which are to help you getting to know your system.
We ask you to follow the safety and usage notes carefully.
Should you have any questions, or any confusions arise during the usage of the devices, which cannot
be answered by this manual, please do not hesitate to contact us either by phone or mail.
A lot of fun with your new ignition system wishes you,
Your Explo Team

CONTENTS
The following manual describes the Gasprojector of the type GX2 230V and GX2 12V (+DMX).
About the Gasprojector GX2
Function of the Gasprojector.
Fields of use and possibilities.
Description of the Gasprojector GX2
Build and components of the hardware.
Usage of the Gasprojector GX2
Preparing the devices for a show
Setting the dip switches of the GX2 12V.
Testing the devices before a show
Igniting the GX2 230V
Igniting the GX2 12V
Igniting the GX2 12V DMX
Other
Build variants of the GX2
Safety hints
Tips & tricks
Technical data

INDEX
1 ABout the Gasprojector GX2................................................................................................................ 6
1.1 Function of the Gasprojectors........................................................................................................ 6
1.2 Fields of use and possibilities........................................................................................................ 6
2 Description of the Gasprojectors.......................................................................................................... 7
2.1 Components of the GX2 12V......................................................................................................... 7
2.2 Components of the GX2 230V....................................................................................................... 8
2.2.1 Description of components...................................................................................................... 9
3 Usage of the Gasprojectors GX2 ....................................................................................................... 14
3.1 Planning the Show....................................................................................................................... 14
3.2 Preparing the devices for the show ............................................................................................. 14
3.3 Usage and positioning of gas bottles........................................................................................... 14
3.4 Connecting the gas bottles .......................................................................................................... 15
3.5 Switching the device on (only GX2 12V) ..................................................................................... 15
3.6 Controlling the GX2 230V............................................................................................................ 16
3.7 Controlling the GX2 12V.............................................................................................................. 16
3.8 Switching off the device (only GX2 12V) ..................................................................................... 17
3.9 Dismantling the setup .................................................................................................................. 17
3.10 Storing the system..................................................................................................................... 17
3.11 Taking care of your devices....................................................................................................... 18
4 Description of the dip switch............................................................................................................... 19
5 Dipschalter.......................................................................................................................................... 19
5.1 Explanation of dip switches 1-8 ................................................................................................... 20
5.1.1 In Mastermodule-mode ......................................................................................................... 20
5.1.2 In DMX-Mode........................................................................................................................ 21
5.2 Description of Dip switch 9........................................................................................................... 23
5.2.1 1-channel-mode (switch set to on)........................................................................................ 23
5.2.2 2-cannel-mode (switch set to off).......................................................................................... 23
5.3 Description of switch 10............................................................................................................... 23
6 DMX-Mode.......................................................................................................................................... 23

6.1 Generally...................................................................................................................................... 23
6.2 Igniting via DMX........................................................................................................................... 23
6.3 Optical display.............................................................................................................................. 25
6.4 Example DMX-Mode.................................................................................................................... 25
6.4.1 1. Setting the dip switches .................................................................................................... 25
6.4.2 2. Connecting single components......................................................................................... 26
6.4.3 3. Control............................................................................................................................... 27
7 Alternative Built: The GX2 liquid......................................................................................................... 28
8 General safety notes .......................................................................................................................... 29
9 Recommended safety distances ........................................................................................................ 29
10 Technical Data.................................................................................................................................. 30

1 ABOUT THE GASPROJECTOR GX2
1.1 FUNCTION OF THE GASPROJECTORS
The Gasprojector GX2 is an effect device for the creation of straight flame effects of up to 6m height.
The GX2 uses Propane/Buthane bottles as a fuel supply, and can also be used with Aerosolee cans
by usage of the additional accessory "Aerosolee adapter". Another option is the upgrade of the
Projector for use with liquid fuels. In this case, the GX2 is modified in a way that it can access an
external pumping station with fuels like Bioethanol, ISOPAR or Isopropylalcohol.
Regardless of the control variant, the Gasprojector always uses a solenoid valve to control the Gas or
fluid regulation, as well as an electrical high voltage spark for ignition
1.2 FIELDS OF USE AND POSSIBILITIES
The gasprojector can be used Indoors, as well as outdoors. Its field of use are concerts, stage shows,
special effects for theaters and sport events, simple fire shows of fire artists, or as an effect in
conjuction with basic fireworks or Wave-Flamers.
Via DMX or special small receivers, the Gasprojector can also be integrated into automated shows.
This allows for a musical synchronized use of the Gasprojectors.
The usage of different nozzles and fuels influences the effect height and the setting of the effect time
can change the form of the effect (Flame ball or fire pillar).

2 DESCRIPTION OF THE GASPROJECTORS
2.1 COMPONENTS OF THE GX2 12V
Components of the GX2 12V
1
Electrical ignition
2
Solenoid valve and controller circuitry
3
Connector for gas hose and stopcock
4
Data socket and On/Off switch
5
Charging socket and Lead acid battery
1
2
1
3
4
2
5

2.2 COMPONENTS OF THE GX2 230V
Components of the GX2 230V
1
Electrical ignition
2
Solenoid valve
3
Connector for gas hose and stopcock
4
Controlling cable
2
3
5
1
4

2.2.1 DESCRIPTION OF COMPONENTS
2.2.1.1 ELECTRICAL IGNITION
The electrical ignition consists of an ignition coil and two electrodes, between which the spark used to
ignite the gas is being made. On the GX2 230V the ignition coil is activated directly via the 230V power
cable, whereas on the GX2 12V the ignition is controlled via the integrated circuitry.
The spark made at the ignition electrodes is a life hazard. Even though it is covered with a grate, you
should not touch any parts near it once the gasprojector is activated.
2.2.1.2 SOLENOID VALVE
In the case of the Gasprojector you can find a solenoid valve, and in the case of the GX2 12V also the
controller cicuitry. The solenoid valve is used to regulate the gas flow and is activated via the 230V
power supply on the GX2 230V, or the coltroller circuitry on the GX2 12V.
2.2.1.3 CONNECTOR FOR THE GAS HOSE AND THE STOPCOCK
The front of the GX2 features the connector for the gas hose, as well as the stopcock to stop the gas.
The gas connector is a 10L threading.
The optionally available Aerosolee adapters for gas cans can also be fixed to this mount.
If the stopcock is in a 90° angle, the pipe is closed. If it parallel to the piping, it is open. Never store
the gasprojector with a closed stopcock, since rest gas can damage the internal sealings
2.2.1.4 CONTROLLER CABLE (GX2 230V)
The Gasprojector GX2 230V features a standard 3m cable with a two-pin grounded plug (CEE 7/7). It
is used to connect the GX2 230V to the needed supply of 230V. A slong as the voltage is given, the
gasprojector will ignite.
Alternative
Instead of the integrated cable, PowerCon-connectors (In and Out) can be built into
the Gasprojector.

2.2.1.5 CONTROLLER CIRCUITRY
The integrated electronic of the GX2 12V uses any ignition signals coming from outside and transmits
and ignition or other commands to the ignition coil and the solenoid valve. A built in dip switch allows
you to set a DMX channel (1-255) in DMX mode, or setting a standardized opening time for use with
an RX-1K Gas.
The controller circuitry also features a connector for the external ignition via 9-80VDC. It is normally
built as a twin pole cable. If the GX2 is fitted with an RX-1K Gas, this cable is no longer built into older
models.
The connector clamps can be dismounted from their sockets with the two cross headed screws on
either side. If you should wish to remove the internal circuitry, for example to make an update, please
only unscrew the connector terminal blocks from their sockets, and not every single cable. The
electronic can be dismounted by loosening the two Inbus screws on the back side of the Gasprojector.
Connectors on the controller circuitry
Ignition coil
Charging socket, battery, On/Off switch
Mastermodul
DMX
RX2-1K Gas
External ignition, solenoid valve
Status-LEDs, Dip switches