Extech Instruments CG206 User manual

USERGUIDE
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CoatingThicknessTester
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ModelCG206

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Introduction
ThankyouforselectingtheExtechCG206CoatingThicknessTester.TheCG206isaportable
meterdesignedfornon‐invasivecoatingthicknessmeasurementswithautomaticrecognitionof
thesubstratematerialundertest.
Themeterusestwomeasurementmethods:magneticinduction(forferrousmetalsubstrates)
andeddycurrent(fornon‐ferrousmetalsubstrates).
TheCG206metercanconnecttoaPCviaUSBandtransmitrecordeddataforfurtheranalysisand
forgeneratingreportdocumentation.
Properuseandcareofthismeterwillprovidemanyyearsofreliableservice.
Features
MeasuredCoatings:Non‐magneticcoatings(e.g.paint,zinc)onsteel;InsulatedCoatings(e.g.
paint,anodizedcoatings)onnon‐ferrousmetals
Intuitivemenu‐basedprogramming
Memorystorageofupto1500readingsin30groups(50readingspergroup)
Deletesinglereadingsorallgroupseasily
AutoPowerOFFwithdisablefeature
DatatransfertoPCviaUSB
UserZeroCalibrationability
Applications
Corrosionprotection
PaintShopsandElectroplaters
Chemical,Automobile,Shipbuilding,andAircraftindustries
Laboratory,Workshop,andFielduse
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ProbeDescription
TheCG206probeisspringmountedinthesensorsleeve.Thisensuressafeandstablepositioning
oftheprobeandensuresconstantcontactpressure.
AV‐grooveinthesleeveoftheprobefacilitatesreliablereadingsonsmallcylindricalparts.The
hemisphericaltipoftheprobeismadeofhardanddurablematerial.
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Measuringmetalliccoatings
Thismetercanmeasurenon‐magneticmetalcoatings(Zinc)onamagnetic(ferrous)substance
base,andnon‐metalcoatingsonametalbase(ferrousornon‐ferrous).
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Description
MeterDescription
1. LCDdisplay
2. PowerandSelectbutton
3. Uparrow
4. ZeroKey
5. MicroUSBconnector
6. BackKey()
7. Downarrow
8. Sensor
Note:Batterycompartmentonrearofmeter
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DisplayDescription
1. Datarecordmemorygroupnumber
2. RecordNumberincurrentmemorygroup
3. Batterystatusicon
4. Measurementunits:µmormils
5. DEL(Delete):Presstheback()
buttontodeletethepreviousreading
6. Metaltype(FE=ferrous,NFE=non‐ferrous)
7. Automatic(Auto)metaldetectmode
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Operation
MeterPower
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Installtwo‘AAA’1.5Vbatteriesintotherearbatterycompartment.Pressthepowerbutton
toswitchthemeterON.ThedisplaywillswitchON.IfthedisplaydoesnotswitchON,installor
replacethebatteries.Whenpoweringup,pleasekeepthemeteratleast10cm(4”)frommetal
objects.Replacethebatterieswhenthebatterystatusiconappearslow,themeterwillgive
inaccuratereadingsifthebatteryvoltagefallsverylow.
Measurements
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BeforeeachmeasurementsessionpleaseperformaZeroCalibrationasdescribedlaterinthis
UserGuide.
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Practicewiththefilmandzeroreferencemetalsubstratestolearnhowthemeteroperates
beforemovingtoaprofessionalapplication.Theheaviermetalsubstrateistheferrous
(magnetic)zerosubstrate(Fe)andthelightermetalsubstrate(Al)isthenon‐ferrous(non‐
magnetic)zerosubstrate.InAutomode,themeterautomaticallysensesferrousandnon‐ferrous
substrates.
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1. Placeareferencefilm(250µm,forexample)ontheferroussubstrate(FE).
2. Powerthemeteronbypressingthepowerbutton.
3. Placethespring‐loadedmetersensoragainstthereferencefilm.
4. Themeterwillemitanaudibletoneindicatingthatthemeasurementhasbeentaken.
5. TheLCDwillshowthereadingatthecenterofthedisplayarea.
6. ForatypicaldisplayseetheDisplaydescriptiondiagram.
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AutomaticPowerOFF
Inordertoconservebatterylife,themeterwillautomaticallyturnoffafterapproximately3
minutes.Todefeatthisfeature,usetheprogrammingmenudetailedinthenextsection(menu
parameterAUTOPOWEROFFunderSET).
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ProgrammingMenu
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Themetercanbeconfiguredandcalibratedthroughsimplebuttonpressesintheprogramming
menu.
PresstheSELbuttontoaccessthemenu;refertothemenu‘tree’below.
UsetheUP/DOWNbuttonstoscrollthemenu
UsetheSELbuttontoselectthehighlightedmode
Usethe() buttontoexitorbackoutofamode
Otherbuttonpressesaremodespecific,followon‐screenpromptsexplainedbelow.
Inthetablebelowthefactorydefaultsettingsareinboldwithanasterisk(*).
Eachparameterisexplainedindetailinthesubsequentsections.
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ToplevelSublevel1Sublevel2Description
WORKINGMODEGroup1…30ShowsMemoryGroupsandthenumber
ofreadingsineachgroup
(Group0hasnomemory)
MEASUREMODENFE,FE,Auto*Non‐Ferrous,Ferrous,orAuto
(Automatic)Metalselection
SETUnitsettingsµm*Micrometers
milMils=mm*2.54/100
BacklightIncrease/decreasebacklightusingup/downarrows
AutoPowerOFFEnable*AllowsAutoPowerOFF
DisableDefeatsAutoPowerOFFfeature
Contrast
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Increase/decreasecontrastusingup/downarrows
InfoShowsfirmwareversionnumberandmodelnumber
MEASUREVIEWViewordeletestoreddatainallgroupsorselectedgroups
CALIBRATIONCALZeroofFEPerformFEZeroCalibration(refertoCalibrationsection)
CALZeroofNFEPerformNFEZeroCalibration(refertoCalibrationsection)
DeleteZeroofFEDeleteFEZeroCalibrationdata
DeleteZeroofNFEDeleteNFEZeroCalibrationdata
NOTE:DisabletheAutoPowerOFFfeaturebeforelengthyprogrammingtoavoidinconvenientautomatic
powerdownwhileprogramming.
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WORKINGMODE
1. PresstheLEFTbutton(SEL)toaccessthemenu.
2. ScrolltoWORKINGMODE(ifnecessary)usingup/downbuttons.
3. PresstheLEFTbutton(SELECT)toopenWORKINGMODE.
4. UsetheUPandDOWNbuttonstoscrollthroughthegroupsandtoseethenumberofsaved
readingsineachgroup.Group0doesnothavememory.
5. PresstheLEFTbutton(SELECT)toselectthegroupandexitWorkingmodeandreturntothe
mainmenuorpresstheRIGHTbutton()twicetoreturntothenormaloperatingmode.
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MEASUREMODE
1. PresstheLEFTbutton(SEL)toaccesstheprogrammingmenu
2. UsetheUP/DOWNbuttonstoscrolltotheMeasureMode
3. PresstheLEFTbutton(SELECT)toselecttheMeasureMode
4. UsetheUP/DOWNbuttonstoscrolltoAuto,FE,orNFE.
PresstheLEFTbutton(SELECT)tomakeaselection.
AUTOmode‐themeterautomaticallyrecognizesthemetalthatisbeingmeasured.
Ferrous(FE)Mode‐theMagneticinductionmeasurementmodeisused.
Non‐Ferrous(NFE)Mode‐theeddycurrentmeasurementmodeisused.
5.PresstheRIGHTbutton() toreturntothenormaloperatingmode.
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SET
1. PresstheLEFTbutton(SEL)toaccessthemenu.
2. UsetheUP/DOWNarrowstoscrolltoSET.
3. PresstheLEFTbutton(SELECT)toopentheSETmenu.
4. UsetheUPandDOWNbuttonstoscrollthroughtheselections.
5. PresstheLeftbutton(SELECT)toopentheselecteditem.
a. Unitsofmeasureselections
Selectµmormilusingthearrowbuttons(µm=micrometers;mils).PresstheLEFT
button(SELECT)buttontoconfirmandtoreturntotheSETmenu(otherwisepressthe
rightbutton() toaborttheeditandreturntotheSETmenu).
b. Backlight
UsetheUPandDOWNarrowstoadjustthebrightnessofthebacklight.
PresstheRIGHTbutton()toconfirmandreturntotheSETmenu.
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c. AutoPowerOFF
SelectENABLEorDISABLEusingthearrowbuttons.Whenenabled,themeter
automaticallyswitchesOFFafter3minutesofinactivity.Whendisabled,themeterwill
onlyswitchOFFwithapowerbuttonpressorwhenthebatterypowerisweak.
PresstheLEFTbutton(SELECT)buttontoconfirmandtoreturntotheSETmenu
(otherwisepresstherightbutton() toaborttheeditandreturntotheSETmenu).
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d. Contrast
UsetheUPandDOWNarrowstoadjustthedisplaycontrastupordown.
PresstheLEFTbutton(OK)buttontoconfirmandtoreturntotheSETmenu
(otherwisepresstherightbutton()toaborttheeditandreturntotheSETmenu).
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e. Info
Themodelnumberandfirmwareversionlevelaredisplayed.
Presstherightbutton() toexittotheSETmenu.
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MEASUREVIEW
TheMeasureViewmenuallowsforscrollingthroughthereadingsinallofthegroups.
Readingscanbeviewedordeletedinthismode.
1. PresstheLEFTbutton(SEL)toaccessthemainmenu.
2. UsetheDOWNARROWbuttontoscrolldowntoMEASUREVIEW.
3. PressLEFT(SELECT)toopentheMEASUREVIEWparameter.
4. UsetheUP/DOWNARROWbuttonstoscrollthroughthegroupsofstoredreadings.
5. Whenagroupishighlightedthatcontainsstoredreadings,usetheLEFT(SELECT)buttonto
openthereadingslist.NowusetheUP/DOWNarrowstoviewthereadings.PresstheLEFT
button(DeleteGroup)todeleteallreadingsinthisGrouporpresstheRIGHTbutton() to
returntothemainGrouplist.
6. Highlight‘DeleteAll’andpresstheLEFTbutton(SELECT)todeleteallofthereadingsinall
groups.OtherwisepresstheRIGHTbutton()toreturntothepreviousmenu.

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CALIBRATION
TheCalibrationmenuallowstheusertoperformaFerrous(ZeroFE)ornon‐ferrous(ZeroNFE)
ZEROCalibration.TheCalibrationmenualsoallowstheusertodeleteZEROcalibrationdatafor
bothferrous(ZeroF)andnon‐ferrous(ZeroN)modes.
1. PresstheLEFTbutton(SEL)toaccessthemainmenu.
2. UsetheDOWNbuttontoscrolltoCALIBRATION.
3. PressLEFT(SELECT)toopentheCALIBRATIONparameter.
4. ToperformaZEROCalibration,refertoZeroCalibrationinthenextsection.
5. TodeleteZEROCalibrationdata,scrolltoDELZeroofFEorDELZeroofNFEandthenpress
theLEFTbutton(SELECT).ThisexecutestheZerodeletefunctionandreturnsthemeterto
theSETmenu.
6. PresstheRIGHTbutton() toreturntothenormaloperatingmode.
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ReferenceFilmAccuracyVerification
1. TheCG206metercomeswithasetofreferencefilmstocheckthemeasurement
accuracyofthemeter.
2. ThebasematerialsareFerrous(Steel)andtheNon‐Ferrous(Aluminum).
3. Turnonthemeter1meterawayfromanymaterial.
4. SettheMeasureModetoFE,NFE,orAuto.
5. PerformaZerocalibrationonthebasematerialofyourchoice.
6. Placeathicknessfilmonthebaseandmakeameasurement.
7. Refertotheaccuracyspecificationstovalidatetheaccuracyofthemeter.

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ZEROCalibration

ThecustomershouldperformaZeroCalibrationbeforeanymeasurementsaretaken.
PreparingforZEROCalibration
1. Cleantheprobetipandthesubstrate(grease,oil,metalscraps.
Theslightestimpuritywillaffectmeasurementandwilldistortreadings.
2. SwitchthemeterONata10cm(4”)minimumdistancefromanymetal.
3. Setthemetertothecorrectsubstratetype,FEorNFE.
4. Themeterisnowreadyforcalibration.
ZeroCalibration
ZEROCalibrationfromtheProgrammingMode
1. Fromthenormalmeasurementmode,presstheLEFTbutton(SEL)toaccessthemenu.
2. UsetheUP/DOWNbuttontoscrolltoCALIBRATIONmode.
3. PressLEFT(SELECT)toopentheCALIBRATIONparameter.
4. Scrollto‘CALZEROOFFE’or‘CALZEROOFNFE’
5. PresstheLEFTbutton(SELECT)and‘FECAL’or‘NFECAL’shouldbedisplayedonthe
LCD’slowerlevel.
6. PressthesensoragainsttheFEorNFEzeroreferencesubstrateandwaitforthebeep.
7. PresstheLEFTbutton(OK)toacceptthecalibrationvalueorpresstheRIGHTbutton
(CANCEL)toabortthecalibration.
8. Ifthemeterdidnotread0.0youcantryagainor“Set”theZeroreferencebypressing
andholdingtheZERObuttonuntilthemeterbeeps.
9. WhentheZerocalibrationiscomplete,themeterisreadytomakemeasurements.

NotethattheusercandeleteZEROCalibrationdatabyselecting‘DelZEROofFE’or‘Del
ZEROofNFE’fromtheCALIBRATIONmodeintheProgrammingmenu.

ZEROCalibration–RelativeMode
1. Thismodecanbeusedtosetazeropointonreferencesubstrateoronaknown
thicknessofmaterial.
Forarelativemeasurement,anythicknessgreaterorlesserwillbereferencedtothisset
value.
2. PressthesensoragainsttheFEorNFEzeroreferencesubstrateoronaknownthickness
valueofmaterial.
3. PressandholdtheZERObuttonuntilitbeepstosettherelativezerocalibrationto0.0.

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RecordReadingsinMemoryGroups
TheCG206offers30memorystoragegroups,Group‘0’through‘30’.
Group‘0’doesnotallowdatatobestored;itissimplyagroupthatcanbeselectedifreadingsare
tobetakenwithoutbeingstored.
FromtheNormalmeasurementmode,UsetheUP/DOWNarrowkeystoscrolltoaparticular
group.Whenareadingistakenitisautomaticallystoredintheselectedgroup.
EachGroupcanstoreupto50readings(foratotalof1500forthe30groups).
Todeleteallgroups,oranindividualgroup,usetheMEASUREVIEWmodeasexplainedinthe
programmingmenusectionofthisUserGuide.
InGROUPmode,ifthestoragecapacityisexceeded.Themeterwilldisplay(50)intheupperright
cornerandwillbeeptwice.




SOFTWARE
ThismeteriscapableofstoringdataandcandownloadthatdatatoaPCthroughthesupplied
Windows©compatiblesoftwareandmicro‐USBcable.RefertotheSoftwareHelpguidesupplied
withthesoftwareonhowtoinstallandoperatethesoftware.

Checkthesoftwaredownloadpageofthewebsitewww.extech.comforthelatestversionofthe
PCsoftwareanditsoperatingsystemcompatibility.

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ErrorMessages

Thefollowingerrormessageswillappearonthemeter’sLCDifaproblemarises.

Err1Magneticinductionprobe(FE)error
Err2Eddycurrentprobe(NFE)error
Err3Bothprobes‐EddycurrentandMagneticinductionerrors
Err4Magneticinductionprobe(FE)fault
Err5Eddycurrentprobe(NFE)fault

PleasecontactExtechInstrumentsifaproblemexists.

Maintenance
CleaningandStorage
Periodicallywipethemeterhousingwithadampclothandmilddetergent;donotuseabrasives
orsolvents.Ifthemeterisnottobeusedfor60daysormore,removethebatteriesandstore
themseparately.

BatteryReplacement/Installationinstructions
1. Opentherearbatterydoor
2. Replace/installthetwo1.5V‘AAA’batteriesobservingproperpolarity
3. Securethebatterycompartment

Neverdisposeofusedbatteriesorrechargeablebatteriesinhouseholdwaste.
Asconsumers,usersarelegallyrequiredtotakeusedbatteriestoappropriate
collectionsites,theretailstorewherethebatterieswerepurchased,orwherever
batteriesaresold.
Disposal:Donotdisposeofthisinstrumentinhouseholdwaste.Theuserisobligatedtotake
end‐of‐lifedevicestoadesignatedcollectionpointforthedisposalofelectricalandelectronic
equipment.
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Specifications

Ferrous Non‐Ferrous
MeasurementprincipleMagneticinductionEddycurrentprinciple
Measuringrange0~1350μm
0~53.1mils
0~1350μm
0~53.1mils
Accuracy1
(%ofreading)
0~1000μm:±(2.5%+2μm)
1000μm~1350μm:(±3.5%)
0~39.3mils:±(2%+0.08mils)
39.3mils~53.1mils:(±3.5%)
0~1000μm:±(2.5%+2μm)
1000μm~1350μm:(±3.5%)
0~39.3mils:±(2%+0.08mils)
39.3mils~53.1mils:(±3.5%)
Resolution0~100μm:(0.1μm)
100μm~1000μm:(1μm)
1000μm~1350μm:(0.01mm)
0~10mils:(0.01mils)
10mils~53.1mil:s(0.1mils)
0~100μm:(0.1μm)
100μm~1000μm:(1μm)
1000μm~1350μm:(0.01mm)
0~10mils:(0.01mils)
10mils~53.1mils:(0.1mils)
Min.curvatureradius59.06mils(1.5mm)118.1mils(3mm)
DiameterofMin.area275.6mils(7mm)196.9mils(5mm)
Basiccriticalthickness19.69mils(0.5mm)11.81mils(0.3mm)
IndustrialstandardsConformstoGB/T4956‐1985,GB/T4957‐1985,JB/T8393‐1996,JJG
889‐95,andJJG818‐93
OperatingTemperature0°C~40°C(32°F~104°F)
OperatingRelative
Humidity(R.H.)
20%~90%RelativeHumidity
Power2xAAAbatterieswithAutoPowerOFFafter3minutes
Dimensions120x62x32mm(4.7x2.4x1.25”)
Weight175g(6.17oz.)
1Accuracynote:Accuracystatementappliestouseonaflatsurface,withazerocalibration
performedandwiththemeterstabilizedatambienttemperature.Theaccuracyofthereference
filmsoranyreferencestandardsshouldbeaddedtomeasurementresults.


Copyright©2016FLIRSystems,Inc.
Allrightsreservedincludingtherightofreproductioninwholeorinpartinanyform
www.extech.com
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