Ezgo 72684G01 User manual

INSTALLATION & OWNER’S MANUAL
driver and passenger.
exceed the vehicles rated capacity including
from the vehicles rated capacity and never
brochures. Deduct the accessories total weight
Curtis accessory weights are listed in product
add additional weight to the base vehicle. All
Curtis Cabs, blades and general accessories
ADDED
WEIGHT
This Curtis Cab is designed and
manufactured for use only as reasonable
weather protection. This cab is not appli-
cable, Nor should the cab be considered as protection against
roll over, collision or other accidents that may result. This cab is
NOT a R.O.P.S. cab. Extreme care should be taken when operat-
ing and by qualified, experienced operators only.
Exposure to Carbon Monoxide can Cause
illness, serious injury or death. Never
operate vehicle if suspicious of Carbon
Monoxide. Inspect exhaust system for leaks monthly. Leaks can
result from loose connections, corrosion, cracks or other damage
to the exhaust manifold. If leaks are found, repair or replace
exhaust system. Do not use vehicle until repair or replacement is
complete.
The contents of this envelope are the property of the owner.
Be sure to leave with the owner when installation is complete.
CAB INSTALLATION INSTRUCTIONS
FOR E-Z-GO MPT CABS (p/n: 72684G01)
ADDED
WEIGHT
NOTE: To install cabs on vehicles manufactured before 8/1/2003, order retrofit rear
mount brackets (part no. CT1-11) from Curtis Industries, LLC. (508)-853-2200,
and install per section 2 of these instructions (beginning on page 7 of 11).
p/n: IM-72684G01
p. 1 of 11, Rev. H
G.R.A., 08-19-2016

DESIGN CONCEPT
Curtis Cabs feature an assembly of parts designed for your vehicle which require
adjustment and alignment of components to accommodate vehicle variations and
provide proper weather protection. For accurate installation, proper operation, and
years of satisfaction, please read and understand the installation instructions.
From all of us at Curtis, we thank you for choosing our product.
CAB INSTALLATION
BEFORE YOU START
HELPFUL REMINDERS:
A. Leave all bolts loose for later adjustment unless otherwise specified.
B. Read and understand all instructions before beginning.
C. Plastic washers have been supplied to provide a weather seal around
all exterior fasteners. The plastic washer should be installed under each
bolt head directly against the outside cab surface. Care should be taken
not to over tighten the fasteners and damage the plastic washer.
Also use metal washers as required.
D. Apply a clear silicone sealant to seal any minor gaps that may occur due
to vehicle variances. For example, windshield to the roof corners.
TOOLS REQUIRED:
A. Set of standard and metric sockets and wrenches
B. Flat head screw driver
C. Utility knife or snips
D. Tape measure
E. Phillips head screw driver
F. Level
G. Prod bar
H. Drill & 3/16” drill bit
I. Carpenter’s square
J. Clear silicone sealant
K. 3/16” Allen Wrench
This Curtis Cab is designed and
manufactured for use only as reasonable
weather protection. This cab is not appli-
cable, nor should the cab be considered as protection
against roll over,
collision or other accidents that may result. This cabs is
NOT a R.O.P.S. cab. Extreme care should be taken when
operating and by qualified, experienced operators only.
Exposure to Carbon Monoxide can
Cause illness, serious injury or death.
Never operate vehicle if suspicious of Carbon Monoxide.
Inspect exhaust system for leaks monthly. Leaks can result
from loose connections, corrosion, cracks or other damage
to the exhaust manifold. If leaks are found, repair or replace
exhaust system. Do not use vehicle until repair or replace-
ment is complete.
driver and passenger.
exceed the vehicles rated capacity including
from the vehicles rated capacity and never
brochures. Deduct the accessories total weight
Curtis accessory weights are listed in product
add additional weight to the base vehicle. All
Curtis Cabs, blades and general accessories
ADDED
WEIGHT
page 2 of 11
Section 1 of 2 (for vehicles manufactured after 8/1/2003).
(for vehicles manufactured before 8/1/2003, see section 2 of 2
which starts on page 7 of these instructions.)

A. Vehicle Preparation (Figures A.1, A.4, and A.6)
A.1 Lift the dump bed. See fig. A.1.
A.2 Remove seat back and save bolts and washers for later re-
installation in step E.8.
A.3 Remove the metal seat back supports from the seat back sup-
port plate. Save hardware for re-installation in step E.7.
A.4 Install a 5/16” flanged nut onto the threaded shaft of each of
the two rubber bed bumpers (with the flanged side of the nut
facing away from the bonded rubber bumper end). Per fig-
ure A.4, install bed bumpers in bottom of dump bed as shown.
Set bed bumpers to appropriate height. Adjust height of bed
bumpers as needed to ensure proper bed latching.
A.5 Remove the two bolts holding the wear plate to the floor board
on each side. Discard this hardware.
A.6 Remove access door and hinge for oil dip stick and save door
and hinge for later reinstallation. Discard the bolts and locknuts
if using rivets to reinstall access door. (ref.: remove the four
bolts shown in figure A.6) (gas models MPT/IND 1200 only).
B. Position Side Frames (Fig. B.)
B.1 With the aid of an assistant, install the side frames to the
existing holes in the vehicle floor (ref.: step A.5). Use 1/4”-20 x
1-1/4” bolts, flat washers under bolt heads only, and nylon
locknuts.
C. Install Rear Brace (Fig. C.)
C.1 Align the holes in the rear brace with the holes in the
mounting tabs on the side frames and install 5/16” x 3/4”
carriage bolts, flat washers, and nylon locknuts through the
rear-facing holes only.
D. Installing Rear Mounts (Fig. D.)
D.1 Bolt the horizontal flange of each rear mount to each of the
side frames using one 5/16” x 3/4” carriage bolt, flat washer,
and nylon locknut as shown.
page 3 of 11
Fig. A.1
Fig. B.
Fig. C.
5/16” bolt
horizontal
flange
Fig. D.
vertical
flange side
frame
4 bolts
Fig. A.6
rubber bumper
Fig. A.4
rear brace
side frame

E. Install Rear Panel (Fig. E.)
E.1 Position the rear panel as shown, aligning holes in rear panel
with holes in the rear mounts on the side frame.
E.2 At each side of the vehicle, install a 5/16” x 3/4” carriage bolt,
with a plastic washer, flat washer, and locknut through each of
the two lower holes in the rear panel, rear mount, and side
frame as shown.
E.3 Install a 5/16” x 3/4” carriage bolt, flat washer, and locknut
through the horizontal flange of the rear panel and side frame.
(NOTE: the top row of fasteners will be installed during rear
window installation.)
E.4 Align the edges of the rear panel with the outside edges of
side frame. Tighten all hardware.
E.5 Bolt bottom of rear panel to seat back support plate with 5/16”
x 1” button head bolt, flat washer, and locknut. (CAUTION: do
not trap rubber access cover, MPT/IND 800E/1000)
E.6 Re-install access door for oil dip stick to the back, vertical sur-
face of the rear panel using the two rivets provided. Install
rivets from inside of cab. (gas models MPT/IND 1200 only)
E.7 Re-install the metal seat back supports that were removed in
step A.3. Use the original equipment hardware.
E.8 Re-install seatback to holes in rear panel and metal seat back
supports using the original equipment bolts and washers re-
moved in step A.2.
F. Assemble the Front Cowl (Fig. F.)
F.1 Secure the right and left front fillers to the front cowl using
5/16” x 3/4” carriage bolts, plastic washers, flat washers, and
nylon locknuts.
F.2 Install 1” bulb rubber onto the inside edge of front cowl
assembly. The 1” bulb rubber should begin and end on the
bottom inside edge of front fillers as shown (Fig. F.2.). Trim
any extra 1” bulb rubber.
G. Install Front Cowl (Fig. G.)
G.1 Position front cowl assembly by aligning holes in front cowl
with the holes in the mounting tabs on the side frames. Install
using 5/16” x 3/4” carriage bolts, flat washers, and nylon
locknuts through the horizontal flange of the front cowl and
side frame.
G.2 Align the edges of the front cowl assembly with the outside
edges of the side frames and fasten in place using 5/16” x 3/4”
carriage bolts, flat washers, and nylon locknuts.
H. Install Windshield Support (Fig. H)
H.1 Align the holes in the windshield support with the holes in the
mounting tabs on the side frames and install 5/16” x 3/4”
carriage bolts, plastic washers, flat washers, and nylon
locknuts as shown. (Fig. H.1) See following note.
NOTE
• Hardware will be installed in the top holes of the windshield
support during roof installation.
• The purpose of the plastic washers installed underneath
the carriage bolt heads directly against the cab exterior is
to provide a weather seal. Do not over tighten this hardware,
which could damage the plastic washers.
page 4 of 11
1” Bulb
Rubber
Front Fillers
Windshield Cowl
Fig. F.
Fig. G.
F.2.
Fig. H.
Fig. E.
rear panel
cowl

Fig. I.1
Fig. I.2
I. Install Windshield (Fig. I)
I.1 With an assistant holding the windshield in place, secure the
windshield hinges to the windshield support with philips head
machine screws, hinge spacers, flat washers, and nylon
locknuts. Do not tighten hardware at this time. (Fig. I.1)
I.2 To install windshield bottom latches into the cowl brackets, open
windshield slightly. Grasp and squeeze the spring-loaded tabs
and craddle latches in cowl brackets, aligning tab bosses with
their respective mounting holes. (Fig. I.2)
I.3 To close, grasp the windshield bottom edge and lift slightly while
pushing closed. Fully close latches. Align sides of windshield
with side frames and tighten hinges. HINGES ARE PLASTIC
COMPONENTS. DO NOT OVER TIGHTEN. TORQUE TO
7 FT./LBS. MAX.
J. Install Rear Window (Fig. J)
J.1 Peel the protective film off the rear window.
J.2 Position the window and secure at the middle hole (see fig. J.5)
on each side mounting location with 1/4”-20 x 1-1/4” hex head
bolts, fender washers, rubber washers, window spacers, fender
washers, and nylon locknuts as shown (Fig. J.2).
J.3 Secure window at the bottom corner holes with 1/4”-20 x
1-1/2” hex head bolts, fender washers, rubber washers,
window spacers, fender washers, and nylon locknuts.
J.4 Secure window at the three remaining holes along the bottom
with 1/4”-20 x 1-1/4” hex head bolts, fender washers, rubber
washers, window spacers, flat washers, and nylon locknuts as
shown (Fig. J.4).
J.5 Tighten all rear window hardware as shown (Fig. J.5)
Fig. J.2
Fig. J.4
Fig. J.5
page 5 of 11
middle
hole

K. Install Roof (Fig. K.)
K.1 With the aid of an assistant, position the roof on the top of the
side frames.
K.2 Install the 5/16” x 1” carriage bolts, plastic washers, flat
washers, and nylon locknuts in the four corner holes of the roof.
K.3 Fasten the roof to the rear cross brace, side frames, and
windshield support using 5/16” x 3/4” carriage bolts, plastic
washers, flat washers, and nylon locknuts.
K.4 Tighten all fasteners.
L. Remote Air Intake Cover Plate (optional)
If increased engine noise levels due to cab installation are un-
desirable, the remote air intake components may be removed
as well as the cover plate which is attached to the seat wrap
panel.
1) Remove remote intake hose from vehicle.
2) Drill out rivets holding air intake to seat wrap panel.
3) Install air intake cover plate from hardware kit, and gasket
from air intake with #10-32 x 3/4” bolts and nuts.
M. Optional Doors
Soft sided, and/or hard sided doors are available as separate
optional kits.
Soft Doors (p/n CTSS-07)
Hard Doors (p/n CTAS-07)
For installation, see instructions included with door kits.
Care and Maintenance Instructions
• Check and tighten hardware after 40 hours of operation.
Periodically inspect and tighten hardware for the remainder of
the unit’s life.
• Wash the painted surfaces of the unit with commercial auto-
motive cleaning products.
• Clean windows with glass cleaner.
Fig. K.
page 6 of 11

DESIGN CONCEPT
Curtis Cabs feature an assembly of parts designed for your vehicle which require
adjustment and alignment of components to accommodate vehicle variations and
provide proper weather protection. For accurate installation, proper operation, and
years of satisfaction, please read and understand the installation instructions.
From all of us at Curtis, we thank you for choosing our product.
CAB INSTALLATION
BEFORE YOU START
HELPFUL REMINDERS:
A. Leave all bolts loose for later adjustment unless otherwise specified.
B. Read and understand all instructions before beginning.
C. Plastic washers have been supplied to provide a weather seal around
all exterior fasteners. The plastic washer should be installed under each
bolt head directly against the outside cab surface. Care should be taken
not to over tighten the fasteners and damage the plastic washer.
Also use metal washers as required.
D. Apply a clear silicone sealant to seal any minor gaps that may occur due
to vehicle variances. For example, windshield to the roof corners.
TOOLS REQUIRED:
A. Set of std. and metric sockets and wrenches
B. Flat head screw driver
C. Utility knife or snips
D. Tape measure
E. Phillips head screw driver
F. Level
G. Prod bar
H. Drill & 3/16” drill bit
I. Carpenters square
J. Clear silicone sealant
This Curtis Cab is designed and
manufactured for use only as reasonable
weather protection. This cab is not appli-
cable, nor should the cab be considered as protection
against roll over,
collision or other accidents that may result. This cabs is
NOT a R.O.P.S. cab. Extreme care should be taken when
operating and by qualified, experienced operators only.
Exposure to Carbon Monoxide can
Cause illness, serious injury or death.
Never operate vehicle if suspicious of Carbon Monoxide.
Inspect exhaust system for leaks monthly. Leaks can result
from loose connections, corrosion, cracks or other damage
to the exhaust manifold. If leaks are found, repair or replace
exhaust system. Do not use vehicle until repair or replace-
ment is complete.
driver and passenger.
exceed the vehicles rated capacity including
from the vehicles rated capacity and never
brochures. Deduct the accessories total weight
Curtis accessory weights are listed in product
add additional weight to the base vehicle. All
Curtis Cabs, blades and general accessories
ADDED
WEIGHT
Section 2 of 2 (for vehicles manufactured before 8/1/2003).
(for vehicles manufactured after 8/1/2003, see section 1 of 2
which starts on page 2 of these instructions.)
page 7 of 11

A. Vehicle Preparation (Fig. A.)
A.1. Remove seat back and save washers for later re-installation.
A.2. On 800 model, seat back brackets will remain. On all other
models, remove metal seat back supports from seat.
A.3. Remove the two bolts holding the wear plate to the floor board
on each side.
A.4. Lift dump bed.
B. Position Side Frames (Fig. B.)
B.1. With the aid of an assistant, install the side frames to the
existing holes in (Step A.3.) vehicle floor using 1/4”-20 x 1-1/4”
bolts, flat washers, 1” fender washers, and nylon locknuts.
C. Install Rear Brace (Fig. C.)
C.1. Align the holes in the rear brace with the holes in the
mounting tabs on the side frames and install 5/16” x 3/4”
carriage bolts, flat washers, and nylon locknuts through the
rear-facing holes only.
D. Installing Rear Mounts (Fig. D.)
D.1. Remove the two Heyco plugs in the plastic deck behind seat.
D.2. Install the rear mounts to each side with the tab extending
through the hole in the plastic deck. On all models except for
the 800 model bolt tab of rear mount to tab under plastic deck
and bolt horizontal flange to side frames using 5/16” x 3/4”
carriage bolts, flat washers, and nylon locknuts as shown.
E. Install Rear Panel (Fig. E.)
E.1. Position the rear panel as shown, aligning holes in rear
panel with holes in the rear mounts on the side frame. On 800
model position rear panel in front of seat brackets.
E.2. At each side of the vehicle, install a 5/16” x 3/4” carriage bolt,
with a plastic washer, flat washer and locknut through each of
the two lower holes in the rear panel, rear mount and side
frame as shown.
E.3. Install a 5/16” x 3/4” carriage bolt, flat washer, and locknut
through the horizontal flange of the rear panel and side frame.
(The top row of fasteners will be installed during rear window
installation.)
E.4. Align the edges of the rear panel with the outside edges of
side frame. Tighten all hardware.
E.5. Re-install seatback to holes in rear panel using 1/4”-20 x 1”
bolts from hardware kit and washers removed in Vehicle
Preparation A.1.
(Fig. A.)
(Fig. C.)
(Fig. D.)
D.1.
(Fig. E.)
(Fig. B.)
page 8 of 11

F. Assemble the Front Cowl ( Fig. F.)
F.1. Secure the right and left front fillers to the front cowl
using 5/16” x 3/4” carriage bolts, plastic washers, flat washers,
and nylon locknuts.
F.2. Install 1” bulb rubber onto the inside edge of front cowl
assembly. The 1” bulb rubber should begin and end on the
bottom inside edge of front fillers as shown (Fig. F.2.). Trim
any extra 1” bulb rubber.
G. Install Front Cowl (Fig. G.)
G.1. Position front cowl assembly by aligning holes in front cowl
with the holes in the mounting tabs on the side frames. Install
using 5/16” x 3/4” carriage bolts, flat washers, and nylon
locknuts through the horizontal flange of the front cowl and
side frame.
G.2. Align the edges of the front cowl assembly with the outside
edges of the side frames and fasten in place using 5/16” x 3/4”
carriage bolts, flat washers, and nylon locknuts.
H. Install Windshield Support (Fig. H)
H.1. Align the holes in the windshield support with the holes in the
mounting tabs on the side frames and install 5/16” x 3/4”
carriage bolts, plastic washers, flat washers, and nylon
locknuts as shown. (Fig. H.1.) See following note.
NOTE
• Hardware will be installed in the top holes of the windshield
support during roof installation.
• The purpose of the plastic washers installed underneath
the carriage bolt heads directly against the cab exterior is
to provide a weather seal. Do not over tighten this hardware,
which could damage the plastic washers.
I. Install Windshield (Fig. I)
I.1. With an assistant holding the windshield in place, secure the
windshield hinges to the windshield support with phillips head
machine screws, hinge spacers, flat washers, and nylon lock-
nuts. Do not tighten hardware at this time. (Fig.I.1.)
I.2. To install windshield bottom latches into the cowl brackets,
open windshield slightly. Grasp and squeeze the spring-loaded
tabs and cradle latches in cowl brackets, aligning tab bosses
with their respective mounting holes. (Fig. I.2.)
I.3. To close, grasp the windshield bottom edge and lift slightly
while pushing closed. Fully close latches. Align sides of wind-
shield with side frames and tighten hinges. See note.
NOTE
• Do not over tighten and break hinge spacers.
1” Bulb
Rubber
Front Fillers
Windshield Cowl
(Fig. F.)
(Fig. G.)
F.2.
(Fig. H.1.)
(Fig. I.1.)
(Fig. I.2.)
page 9 of 11

J. Install Rear Window (Fig. J)
J.1. Peel the protective film off the rear window.
J.2. Position the window and secure at the top hole on each side
mounting location with 1/4”-20 x 1-1/4” hex head bolts, fender
washers, rubber washers, window spacers, fender washers, and
nylon locknuts as shown (Fig. J.2.).
J.3. Secure window at the bottom corner holes with 1/4”-20 x
1-1/2” hex head bolts, fender washers, rubber washers,
window spacers, fender washers, and nylon locknuts.
J.4. Secure window at the three remaining holes along the bottom
with 1/4”-20 x 1-1/4” hex head bolts, fender washers, rubber
washers, window spacers, flat washers, and nylon locknuts as
shown (Fig. J.4.).
J.5. Tighten all rear window hardware as shown (Fig. J.5.)
K. Install Roof (Fig. K.)
K.1. With the aid of an assistant, position the roof on the top of the
side frames.
K.2. Install the 5/16” x 1” carriage bolts, plastic washers, flat
washers, and nylon locknuts in the four corner holes of the roof.
K.3. Fasten the roof to the rear cross brace, side frames, and
windshield support using 5/16” x 3/4” carriage bolts, plastic
washers, flat washers, and nylon locknuts.
K.4. Tighten all fasteners.
Care and Maintenance Instructions
• Check and tighten hardware after 40 hours of operation.
Periodically inspect and tighten hardware for the remainder of
the unit’s life.
• Wash the painted surfaces of the unit with commercial auto-
motive cleaning products.
• Clean windows with glass cleaner.
(Fig. J.2.)
(Fig. J.4.)
(Fig. J.5.)
(Fig. K.)
page 10 of 11