Factory Cat 29 Product manual

A
www.factorycat.com
R.P.S. Corporation Phone: [phone]
P.O. Box 368 Fax: [phone]
Racine, Wisconsin 53401
C
ACTORY
Operator and Parts Manual
3000 SERIES
29,33 Walk-Behind Scrubber
28,32 Cylindrical

A
C
ACTORY
3000 SERIES WALK-BEHIND
SCRUBBERS
FACTORY CAT SCRUBBERS ARE DESIGNED AND BUILT TO CLEAN SCHOOLS, MALLS, WAREHOUSES, RETAIL OUTLETS OR
JUST ABOUT ANY APPLICATION WHERE EXTRA CLEANING PERFORMANCE IS DESIRED AND DURABILITY IS DEMANDED.
THE FACTORY CAT 3000 SERIES COMES STANDARD WITH ACLASS LEADING BATTERY PACKAGE (395 AH) FOR
SUPERIORRUN TIME. THE PLATFORM IS AVAILABLE WITH FOUR DIFFERENT SCRUB HEADS, IN BOTH DISK AND
CYLINDRICAL CONFIGURATIONS. OUR MACHINES ARE DESIGNED TO WITHSTAND THE DAILY USE OF CONTRACT
CLEANERS.
THE TWO "DISK" MACHINES WITH 29" AND 33" SCRUB PATHS OFFER NEARLY 50% MORE CLEANING POWER THAN
OTHER MACHINES. THE DISK DECK IS PROTECTED BY HEAVY STEEL GUARDS OR LOW MOUNTED SHROUDS AT NO
EXTRA COST. BOTH BRUSHESARE GIMBAL-MOUNTED, WHICH IMPROVES CLEANING ON UNEVEN FLOORS. EACH
BRUSH IS DIRECTLY DRIVEN BY 1.0 HP - 350 RPM MOTOR, FOR UNMATCHED SCRUBBING PERFORMANCE.
THE TWO "CYLINDRICAL" MACHINES HAVE THE ADDED BENEFIT OF SWEEPING UP DEBRIS WHILE SCRUBBING. THIS
MAY ELIMINATE A NEED TO DUST MOP, AND GREATLY INCREASE PRODUCTIVITY.
ON BOTH DISK AND CYLINDRICAL MACHINES, THE BRUSH PRESSURE IS MAINTAINED AT ONE OF FIVE SETTINGS BY THE
CENTRAL COMMAND II, AND OUR "MANAGEMENT LOCKOUT" ALLOWS YOU TO LOCKOUT ANY ADJUSTMENT.
THEHEAVY STEEL CONSTRUCTION, 100% STAINLESS STEEL FASTENERS AND POLYURETHANE ROLLERS OFFER SUPERB
PROTECTION. WHILE OFFERING THE TOUGHNESS YOU ARE LOOKING FOR, YOUR OPERATORS WILL FIND THEM EASY
TO MANUVER INTO TIGHT AREAS, AND SIMPLE TO SERVICE. THE 3000S EASILY PASS THROUGH 32" DOORS, INTO
CONGESTED AREAS AND SMALL ELEVATORS.
THE 3000 HAS A POWEFUL, TOTALLY SEALED, ALL-GEAR TRANSAXLE FOR CLIMBING STEEP RAMPS; AND FOAM
FILLED, NO-MARKING TIRES AND CASTERS TO PROTECT THE FLOOR. THE DRIVE TIRES AND CASTER WHEELS ARE
OVERSIZED, WHICH PERMITS BETTER CLEARANCE AND NAVIGATION OF OBSTICALES. THE TRANSPORT SPEED OF 4
MPH CAN AUTOMATICALLY ADJUST TO 3 MPH ANY TIME THE OPERATOR BEGINS SCRUBBING; AND OVER-SIZED
MOTORS ARE STANDARD, FOR SUPERIOR CLEANING.
FACTORY CAT CONTINUES TO BUILD EQUIPMENT TO LAST. ON FURTER INSPECTION, YOU WILL NOTICE THAT OUR
TRANSAXLE, CASTERS, SCRUB DECK, SQUEEGEE LINKAGE, AND BATTERY PACKAGE ALL BOLT DIRECTLY TO A 1/4"
STEEL FRAME. ALTHOUGH OUR TANKS HAVE THE THICKEST WALLS IN THE INDUSTRY, WE DO NOT TRANSMIT ANY
STRUCTURAL FORCES TO THEMOR ALLOW NORMAL COLLISION DAMGE TO IMPACT THEM. THE 3000 SERIES, IS BUILT
WITH 100% STAINLESS STEEL FASTNERS, WHICH SIMPLIFIES SERVICE IN THE FUTURE.
WITH OVER 150 PROGRAMMABLE FEATURES, WE WILL GLADLY SET THE MACHINE UP TO SATISFY YOUR NEEDS. THE
PROGRAMMABLE FEATURES INCLUDE, BUT ARE NOT LIMITED TO TOP SPEED, REVERSE SPEED, SCRUBBING SPEED,
AND FIVE PRESSURE SETTINGS. THE DIAGNOSTICS INCLUDE 3 HOUR METERS FOR BETTER MANAGER OVERSIGHT
(KEYSWITCH, TRANSPORT, SCRUBBING), AND ILLUSTRATES ERROR CODES FOR SYSTEM THAT IS ENCOUNTERING
DIFFICULTY. THE UNIT WILL AUTOMATICALLY SHUT DOWN "NONVITAL" SYSTEMS, BUT ALLOW THE MACHINE TO
CONTINUE DRIVING, WHEN THE BATTERY POWER GETS TOO LOW.
THIS UNIT IS QUIET, AND CANCLEAN OVER 150,000 SQ. FEET ON ACHARGE. MOST PARTS ARE INTERCHANGEABLE
WITH OUR FAMILY OF MACHINES INCLUDING 2000 SERIES WALK BEHINDS, 290 RIDER SCRUBBER, 296 CARPET
EXTRACTOR, 297 RIDER SWEEPER, 298 DUAL PURPOSE, AND 295 RIDER BURNISHER. CALL [phone] FOR A
DEMONSTRATION OF THESE TOMCAT MACHINES.

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PAGE 29-30
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PAGE 33-34
PAGE 35-36
PAGE 37-38
PAGE 39-40
MACHINE INFORMATION
PLEASE FILL THIS AREA OUT AT THE TIME OF INSTALLATION FOR FUTURE REFERENCE.
MODEL NUMBER_____________________________________________________________
SERIAL NUMBER:______________________________________________________________
INSTALLATION DATE:___________________________________________________________
INSTALLING DEALER:__________________________________________________________
DEALER CONTACT: ___________________________________________________________
ADDRESS:____________________________________________________________________
CITY, STATE, ZIP: ______________________________________________________________
PHONE NUMBER:_____________________________________________________________
THIS OPERATOR AND PARTS MANUAL SHOULD BE CONSIDERED APERMANENT PART OF THE UNIT AND SHOULD
REMAIN WITH THE UNIT AT ALL TIMES. THIS OPERATOR AND PARTS MANUAL COVERS ALL THE TOMCAT 290/350
SERIES SCRUBBERS. YOU MAY FIND DESCRIPTIONS AND FEATURES THAT ARE NOT ON YOUR PARTICULAR MODEL.
THE INFORMATION AND SPECIFICATIONS INCLUDED IN THIS PUBLICATION WERE IN EFFECT AT THE TIME OF PRINTING.
MID-CENTRAL RESERVES THE RIGHT TO MAKE CHANGES WITHOUT NOTICE INCURRING ANY OBLIGATION.
TO REGISTER FOR WARRANTY, FAX YOUR WARRANTY REGISTRATION FORM TODAY!
MACHINE INFORMATION FORM
WARRANTY REGISTRATION FORM
MACHINE SPECIFICATIONS
COMMON WEAR PARTS
SAFETY MESSAGES
!!SAFETY PRECAUTIONS!!
MACHINE FEATURES AND CONTROLS
MACHINE SETUP
OPERATION
CHARGING BATTERIES
MAINTENANCE
STORING MACHINE
PREVENTATIVE MAINTENANCE RECORDS
LCD MENU DISPLAY
TOUBLESHOOTING CENTRAL COMMAND
TROUBLESHOOTING
MACHINE PARTS
PAGE 1
PAGE 1
PAGE 2
PAGE 3
PAGE 4
PAGE 5
PAGE 6
PAGE 7-8
PAGE 9-10
PAGE 11-12
PAGE 13
PAGE 14
PAGE 14
PAGE 15-16
PAGE 17
PAGE 18-19
PAGE 20-21
PAGE 22-40
TABLE OF CONTENTS
SOLUTION TANK LOWER BODY
RECOVERY TANK UPPER BODY
CHASSI
DISK BRUSH HEAD WITH JAWS
DISK BRUSH HEAD WITH SHROUDS
SQUEEGEE SUSPENSION
CYLINDRICAL DECK ASSEMBLY
CYLINDRICAL MECHANICAL
CENTRAL COMMAND II COMPONENTS
PARTS BREAKDOWN ILLUSTRATION

WARRANTY REGISTRATION FORM
***COMPLETE FORM IMMEDEATLEY AND FAX BACK TO (886)-901-3335***
DEALER:________________________________________________________ SERIAL NUMBER:_________________
LOCATION (CITY, STATE):_________________________________________ INSTALL DATE:____________________
CUSTOMER:_____________________________________________________ HOUR METER:____________________
CONTACT:______________________________________________________ INSTALLED BY:___________________
ADDRESS:_______________________________________________________
CITY:_______________________STATE_______ZIP______________________
PHONE:_______________________ FAX:__________________________
FACTORY CAT MODEL NUMBER:_______________________________________
OPTIONS: 1.______________________________________ 4.______________________________________
2.______________________________________ 5.______________________________________
3.______________________________________ 6.______________________________________
PADS:_____________________________________________
BRUSHES:__________________________________________
SQUEEGEE SIZE:____________________________________
BUYER'S REPRESENTAVE HAS:
1. RECEIVED INSTRUCTION IN PROPER OPERATION OF THIS MACHINE.
2. RECEIVED OPERATOR'S MANUAL FOR THIS MACHINE.
3. BEEN MADE AWARE THAT ANY OPERATOR SHOULD READ THE MANUAL
BEFORE OPERATING THIS MACHINE.
DEALER REP. PRINT:___________________________________ SIGN:__________________________________
CUSTOMER PRINT:____________________________________ SIGN:__________________________________
R.P.S. CORPORATION
P.O. BOX 368
RACINE, WI 53401
PHONE: [phone]
FAX [phone]
WWW.FACTORYCAT.COM
PAGE 2
A
C
ACTORY

3400
(7/16" ROTO-POLY
3/16" (PLATED STEEL)
(2) 11" DIAMETER X 4"
(2) 6" DIAMETER X 2"
57" X 25" X 43"
38", OR 45"
494 LBS.
974 LBS.
(2) 17 INCHES
DIRECT
33 INCHES
(2) 1.0 HP
350 RPM
350 RPM
(2) 32 INCH
CHAIN
32 INCHES
2.0 HP
800 RPM
800 RPM
0-200 LB.
(5) AUTOMATIC SETTINGS
30 GAL
0-1.75 GPM
30 GAL
1.0 HP
2.0 HP
2.0 INCHES
5.0 INCHES
70 INCHES
(4) 396 AH
UP TO 6 HRS.
36 AMP, 110 VOLT
.75 HP, SEALED
0-5 MPH
DISK 33 INCHES
CYLINDRICAL 32 INCHES
DISK 33,000 FT/HR
CYLINDRICAL 32,000 FT/HR
3 YEARS
1 YEAR
10 YEARS
PAGE 3
3000
(7/16")ROTO-POLY
3/16" (PLATED STEEL)
(2) 11" DIAMETER X 4"
(2) 6" DIAMETER X 2"
57" X 25" X 43"
32", 35", OR 38"
491 LBS.
971 LBS
(2) 15.5 INCHES
DIRECT
29 INCHES
(2) 1.0 HP
350 RPM
350 RPM
(2) 28 INCHES
CHAIN
28 INCHES
2.0 HP
800 RPM
800 RPM
0-200 LB.
(5) AUTOMATIC SETTINGS
30 GAL
0-1.75 GPM
30 GAL
1.0 HP
2.0 HP
2.0 INCHES
5.0 INCHES
70 INCHES
(4) 396 AH
UP TO 6 HRS.
36 AMP, 110 VOLT
.75 HP, SEALED
0-5 MPH
DISK 29 INCHES
CYLINDRICAL 28 INCHES
DISK 29,000 FT/HR
CYLINDRICAL 28,000 FT/HR
3 YEARS
1 YEAR
10 YEARS
MODEL
BODY CONSTRUCTION/DIMENSIONS
TANK MATERIAL:
CHASSIS CONSTRUCTION:
DRIVE WHEELS:
CASTER WHEEL:
SIZE (L X W X H):
SQUEEGEE SIZE:
WEIGHT (WITHOUT BATTERIES):
WEIGHT (WITH BATTERIES):
BRUSH/PAD SYSTEM
BRUSH/PAD DIAMETER (DISK):
DRIVE TO BRUSH (DISK):
SCRUBBING PATH (DISK):
BRUSH MOTOR POWER (DISK):
BRUSH MOTOR SPEED(DISK):
BRUSH SPEED (DISK):
BRUSH SIZE(CYLINDRICAL):
DRIVE TO BRUSH (CYLINDRICL):
SCRUBBING PATH (CYLINDRICAL):
BRUSH MOTOR POWER (CYLINDRICAL):
BRUSH MOTOR SPEED (CYLINDRICAL):
BRUSH SPEED (CYLINDRICAL):
BRUSH DOWN PRESSURE:
BRUSH ADJUSTMENT:
SOLUTION SYSTEM
SOL. TANK CAP:
SOLUTION FLOW RATE:
RECOVERY SYSTEM
REC. TANK CAP:
VACUUM POWER (STANDARD):
VACUUM POWER (OPTIONAL):
DRAIN HOSE:
CLEANOUT DOOR (OPTIONAL)
WATERLIFT:
BATTERY SYSTEM
BATTERY AH RATING:
BATTERY RUN TIME:
CHARGER (AUTOMATIC):
DRIVE SYSTEM
TRANSAXLE DESCRIPTION:
SPEED CONTROL:
PRODUCTIVITY
SCRUBBING WIDTH:
SCRUBBING RATE/HOUR (NORMAL):
WARRANTY
PARTS:
LABOR:
TANKS:

COMMON WEAR PARTS
PAGE 4
ITEM
BRUSH TYPE
BRUSHES
SUPER-GRIT
TOUGH-GRIT
MIDI-GRIT
LIGHT-GRIT
POLY (.028)
NYLON (.016)
TAMPICO
BUTCHER WIRE
PAD DRIVER
EXTRA PAD DRIVER RETAINING CLIP: 40-433
BRUSH REPAIR KIT: 40-423 REPLACEMENT LOCATING CLIP FOR ALL DISK BRUSHES
PADS
SUPER BLACK
BLACK
BROWN
GREEN
BLUE
RED
WHITE
SQUEEGEE KITS
KIT INCLUDES: (1) REAR BLADE, (1) FRONT BLADE, AND (2) BACKUP WHEELS WITH HARDWARE
NOTE: IT IS STAMPED INTO THE TOP OF THE PLATED STEEL SQUEEGEE BLANK, ON 32", 35", AND 38"
SQUEEGEES. THE 45" IS PAINTED BLACK.
MODEL 290: HAS A 38" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE
MODEL 350: HAS A 45" SQUEEGEE UNLESS OTHER SIZE IS SPECIALLY ORDERED AT TIME OF PURCHASE
NOTE: THE 32" AND 35" SQUEEGEES ARE DESIGNED FOR NARROW ISLES AND MAY NOT HAVE THE
SAME WATER CONTROL AROUND TIGHT TURNS AS THE LARGER SQUEEGEES.
SOAP
HEAVY DUTY DEGREASER
CITRUS
FREEZER
TIRE MARK REMOVER
CALL YOUR LOCAL DEALER FOR MORE SOAP INFORMATION
MODEL
3400-C
CYLINDRICAL
NA
32-521S
32-521C
32-521PS
32-521P
32-521N
32-521T
NA
NA
NA
NA
NA
NA
NA
NA
NA
LINATEX
22-770L
25-770L
28-770L
7-770L
MODEL
3400-D
DISK
17-421SS
17-421S
17-421C
17-421PS
17-421P
17-421N
17-421T
17-421BW
17-412D
17-422BB
17-422B
17-422BR
17-422G
17-422BL
17-422R
17-422W
NEOPRENE
22-770N
25-770N
28-770N
290-770N
MODEL
3000-C
CYLINDRICAL
NA
28-521S
28-521C
28-521PS
28-521P
28-521N
28-521T
NA
NA
NA
NA
NA
NA
NA
NA
NA
GUM RUBBER
22-770G
25-770G
28-770G
290-770G
MODEL
3000-D
DISK
15-421SS
15-421S
15-421C
15-421PS
15-421P
15-421N
15-421T
15-421BW
15-412D
15-422BB
15-422B
15-422BR
15-422G
15-422BL
15-422R
15-422W
SIZE
32"
35"
38"
45"

SAFETY MESSAGES
YOUR SAFETY, AND THE SAFETY OF OTHERS, IS VERY IMPORTANT, AND OPERATING THIS UNIT
SAFELY IS AN IMPORTANT RESPONSIBILITY.
TO HELP YOU MAKE INFORMED DECISIONS ABOUT SAFETY, WE HAVE PROVIDED
OPERATING PROCEDURES AND OTHER SAFETY INFORMATION IN THE MANUAL. THIS
INFORMATION INFORMS YOU OF POTENTIAL HAZARDS THAT COULD HURT YOU OR OTHERS.
IT IS NOT PRACTICAL OR POSSIBLE TO WARN YOU OF ALL THE HAZARDS ASSOCIATED WITH
OPERATING THIS UNIT. YOU MUST USE YOUR OWN GOOD JUDGEMENT.
THIS IS INTENDED FOR COMMERCIAL USE. IT IS DESIGNED TO BE USED ON HARD FLOORS IN
AN INDOOR ENVIRONMENT, WITH THE RECOMMENDED PADS OR BRUSHES.
1. DO NOTOPERATE UNIT:
UNLESS TRAINED AND AUTHORIZED.
UNLESS OPERATOR MANUAL IS READ AND UNDERSTOOD.
IF UNIT IS NOT PROPER CONDITION.
2. WHEN OPERATINGUNIT:
REMOVE LOOSE OBJECTS FROM THE FLOOR THAT MAY BE PROJECTED FROM
THE REVOLVING BRUSHES.
KEEP HANDS AND FEET AWAY FROM REVOLVING BRUSHES.
DO NOT OPERATE MACHINE WHERE FLAMMABLE LIQUIDS ARE PRESENT.
USE EXTREME CAUTION WHEN MANUEVERING.
3. BEFORE LEAVING:
MAKE SURE MACHINE IS TURNED OFF.
STOP ON LEVEL SURFACES.
DISCONNECT BATTERIES.
4. BEFORE SERVICING:
STOP ON LEVEL SURFACE, AND SECURE MACHINE.
DISCONNECT BATTERIES.
PAGE 5

!! SAFETY PRECAUTIONS!!
WARNING: HAZARDOUS VOLTAGE. SHOCK, BURNS
OR ELECTROCUTION CAN RESULT. ALWAYS DISCON-
NECT THE BATTERIES BEFORE SERVICING MACHINE.
WARNING: BATTERIES EMIT HYDROGEN GASES,
EXPLOSION OR FIRE CAN RESULT. KEEP SPARKS AND
OPEN FLAMES AWAY.
WARNING: CHARGE UNIT IN A WELL VENTILATED AREA,
AND KEEP BATTERY COMPARTMENT OPEN WHEN
CHARGING. EXPLOSION OR FIRE COULD RESULT.
WARNING: BATTERY ACID CAN CAUSE BURNS.
WEAR PROTECTIVE EYE WEAR AND GLOVES WHEN
SERVICING BATTERIES.
WARNING: DO NOT STORE OUTDOORS OR PRESSURE
WASH. PREVENT FROM GETTING ELECTRONIC
COMPONENTS WET.
WARNING: THE USE OF PARTS AND SOLUTIONS OTHER
THAN RECOMMENDED BY THE MANUFACTURER MAY
CAUSE DAMAGE OR ENDANGER PEOPLE.
WARNING: DRESS SAFELY. DO NOT WEAR RINGS
OR METAL WRIST WATCHES WHILE WORKING ON THIS
MACHINE. THEY CAN CAUSE AN ELECTRICAL SHORT,
WHICH, CAN CAUSE SERIOUS BURNS. DO NOT WORK
ON THIS MACHINE WHILE WEARING A TIE, SCARF OR
OTHER LOOSE, DANGLING NECKWARE OR CLOTHING.
THESE LOOSE ITEMS CAN TANGLE IN THE ROTATING
PARTS AND CAUSE SERIOUS INJURY OR EVEN DEATH.
WARNING: DO NOT USE THE MACHINE AS A STEP
LADDER OR CHAIR.
WARNING: ONLY OPERATE THIS MACHINE FROM
THE OPERATORS SEAT. IT WAS NOT DESIGNED TO
CARRY PASSENGERS.
WARNING: DO NOT OPERATE THIS MACHINE ON RAMPS
OR UNEVEN SURFACES. WHEN CLIMBING A RAMP,
ALWAYS DRIVE THE MACHINE IN FORWARD STRAIGHT
UP OR DOWN THE RAMP. NEVER DRIVE ACROSS THE
INCLINE. DO NOT BACK DOWN OR TURN ON RAMPS!
WARNING: ALWAYS USE THE CHARGER PROVIDED
BY THE MAUFACURER TO CHARGE THE MACHINE.
IT IS AN AUTOMATIC CHARGER, SPECIFICALLY
DESIGNED TO CHARGE AT THE APPROPRIATE RATE.
IF YOU MUST USE A DIFFERENT CHARGER,
DISCONNECT THE BATTERIES BEFORE CHARGING.
THIS WILL PREVENT DAMAGE TO THE ELECTRONIC
SPEED CONTROLLER.
WARNING: UNDERSTAND THE DYNAMIC BRAKING
SYSTEM BEFORE YOU OPERATE THE MACHINE ON
RAMPS. MACHINE DOES NOT COAST. RELEASING
THE FOOTPEDAL WILL AUTOMATICALLY APPLY
BRAKING FORCE, AND STOP THE MACHINE.
WARNING: DO NOT PARK THE MACHINE ON
RAMPS OR SLOPES. THE MACHINE HAS A PARKING
BRAKE, BUT IT IS RECOMMENDED THAT IT IS ALWAYS
PARKED ON LEVEL GROUND.
WARNING: DO NOT OPERATE THE MACHINE IF
ANY PARTS HAVE BEEN REMOVED OR DAMAGED.
WARNING: DO NOT REMOVE, PAINT OVER, OR
DESTROY WARNING DECALS. IF WARNING DECALS
BECOME DAMAGED, THEY MUST BE REPLACED.
WARNING: DO NOT OPERATE MACHINE IN
UNSAFE CONDITION. IF THE MACHINE IS IN NEED OF
REPAIR OR IS IN ANY WAY UNSAFE TO OPERATE,
THE MATTER SHOULD BE REPORTED IMMEDIATELY
TO THE SHIFT SUPERVISOR. DO NOT OPERATE THE
MACHINE UNTIL IT IS RETURNED TO PROPER
OPERATING CONDITION.
WARNING: THIS MACHINE MUST ONLY BE
OPERATED BY TRAINED OPERATOR. AS PART OF HIS
OR HER TRAINING, THEY MUST READ THIS MANUAL
THOROUGHLY. IF EXTRA COPIES ARE NEEDED,
CONTACT YOUR LOCAL DEALER.
WARNING: ALWAYS TURN OFF THE MACHINE,
BEFORE LEAVING IT UNATTENDED.
WARNING: DO NOT OPERATE OVER ELECTRICAL
FLOOR OUTLETS. MAY RESULTS IN SERIOUS INJURY.
PAGE 6

MACHINE CONTROLS AND FEATURES
PAGE 7
FIGURE 1. FIGURE 1.
FIGURE 1. FIGURE 1.
FIGURE 1.
12 3 456 7 89
10
11
12
13
14
15
16
17 18 20 21
19
22 23 24
25
26
27
28
29
30

PAGE 8
CONTROLS AND FUNCTIONS
SEE FIGURES (1-5) ON PAGE 7
SEE FIGURE 1
1. MAIN POWER SWITCH: TURNS THE MACHINE ON AND OFF.
2. SPEED CONTROL KNOB: CONTROLS THE DRIVE SPEED ON THE MACHINE
3. REVERSE SWITCH: DEPRESS DOWN TO DRIVE IN REVERSE. REVERSE IS SET AT 50% SPEED FOR SAFETY.
4. LCD SCREEN: LISTS FUNCTIONS AND SETTINGS OF THE MACHINE.
5. MENU CONTROL: SCROLLS THROUGH DIFFERENT OPTIONS ON THE LCD DISPLAY.
6. BRUSH PRESSURE SELECTOR: CONTROLS THE PRESSURE PUT ON THE SCRUB DECK.
7. SCRUB DECK SWITCH: RAISES AND LOWERS THE SCRUB DECK.
8. SOLUTION CONTROL KNOB: CONTROLS THE SOLUTION FLOW RATE, WHEN SOLUTION SWITCH IS ON.
9. HANDLE BAR: USE BOTH HANDS WHEN OPERATING MACHINE.
10. DRIVE CONTROL BUTTONS: DEPRESS TO DRIVE FORWARD, AND RELEASE TO STOP.
SEE FIGURE 2
11. SOLUTION FILL SCREEN: PREVENTS DEBRIS FROM GETTING INTO SOLUTION TANK WHILE FILLING.
12. SOLUTION FILL LID: USED TO REFILL THE SOLUTION TANK WITH CLEANING SOLUTION.
SEE FIGURE 3
13. SQUEEGEE LIFT LEVER: ROTATE TO LEFT TO RAISE SQUEEGEE, AND TO THE LEFT TO LOWER SQUEEGEE.
14. RECOVERY TANK DRAIN HOSE: USED TO DRAIN DIRTY RECOVERY WATER FROM TANK, ALWAYS FLUSH OUT COMPLETLY.
15. CHARGER PORT: RED 50 USED TO RECEIVE CHARGER INPUT. NOTE: ONLY USE CHARGER PROVIDED.
16. SQUEEGEE PROTECTION WHEELS: HELPS PREVENT DAMAGE TO SQUEEGEE WHEN CLEANING CLOSE TO WALLS.
17. SQUEEGEE: RECOVERS DIRTY WATER FROM FLOOR. KEEP CLEAN AND REPLACE BLADES WHEN WORN
18. SQUEEGEE TRAILING WHEELS: QUIDES SQUEEGEE AND PREVENTS SWAING.
19. VACUUM HOSE: VACUUMIZES SQUEEGEE. NOTE: KEEP FREE AND CLEAR OF BLOCKAGE.
20. SOLUTION DRAIN HOSE: USED TO DRAIN SOLUTION TANK.
21. SOLUTION LEVEL INDICATOR TUBE: SHOWS OPERATOR THE PRECISE LEVEL OF CLEANING SOLUTION IN TANK.
SEE FIGURE 4
22. VACUUM COVER: PERMITS OPERATOR TO SEE FOAM, AND STOP BEFORE DAMAGE IS DONE TO VACUUM MOTOR .
23. FLUSH OUT TANK LID: PERMITS ACCESS TO FLUSH OUT RECOVERY TANK AFTER DRAINING.
24. RECOVERY TANK: HOLDS 30 GALLONS OF DIRTY RECOVERY WATER. MAX TEMP IS 140 F OR 60 C
25. BUMBER ROLLERS: HELP PROTECT THE MACHINE WHEN CLEANING CLOSE TO OBJECTS.
SEE FIGURE 5
26. CUP HOLDER: THE MACHINE IS EQUIPED WITH TWO CUP HOLDERS.
27. JAWS: PROTECT THE SCRUB DECK FROM BEING DAMAGED AND CONTROL SPLASHING. OPEN TO CHANGE BRUSHES.
28. DRIVE WHEELS: PROVIDE PROPULTION FOR MACHINE.
29. REAR CASTERS: TWIN CASTERS FOR STABILITY.

MACHINE SETUP
UNCRATING MACHINE
CAREFULLY CHECK THE CRATE FOR ANY SIGNS OF
DAMAGE. BATTERIES ARE IN THE UNIT.
TO UNCRATE THE MACHINE, REMOVE BANDING FROM
AROUND THE CRATE. TAKE OFF THE TOP AND SIDES
AND DISPOSE OF PROPERLY. REMOVE BANDING
FROM MACHINE. REMOVE THE CHOCKS AROUND
THE DRIVE WHEELS. FOLD DOWN RAMP, AND ROLL
MACHINE OFF OF THE BASE. NOTIFY THE CARRIER
IMMEDIATELY IF CONCEALED DAMAGE IS DISCOVERED.
CONNECTING BATTERIES
YOUR MACHINE IS EQUIPPED WITH (FOUR) 6 VOLT,
DEEP CYCLE, 396 AMP HOURS BATTERIES, WHICH
FORM A 24 VOLT SYSTEM. MAXIMUM BATTERY
DIMENSIONS ARE 7"W X 15"L X 15"H.
1. TURN ALL SWITCHES TO THE OFF POSITION AND
REMOVE KEY.
2. HINGE OPEN THE RECOVERY TANK TO
ACCESS THE BATTERY COMPARTMENT.
3. ALL OF THE FOUR BATTERY CABLES ARE
CONNECTED TO THE BATTERIES. LOCATE ANY
LOOSE ONES AND CONNECT TO THE OPEN
TERMINAL. TIGHTEN WITH 9/16" WRENCH.
(SEE FIGURE 6.)
4. TURN ON MAIN POWER SWITCH AND CHECK
THE BATTERY CONDITION METER TO ENSURE
CORRECT INSTALLATION. CHARGE BATTERIES IF
NEEDED. (SEE: BATTERY CHARGING)
2. LOOSEN THE TWO WING NUTS ON THE SQUEEGEE
AND SLIDE THEM INTO THE SLOTS IN THE SQUEEGEE
MOUNTING PLATE. THE SQUEEGEE TRAIL WHEELS
SHOULD FACE OUTWARD. (SEE FIGURE 8.)
3. TIGHTEN THE TWO WINGNUTS, AND CONNECT
VACUUM HOSE FROM THE MACHINE TO THE
SQUEEGEE. (SEE FIGURE 8.)
4. YOU MAY HAVE TO ADJUST THE SQUEEGEE PITCH,
BY USING THE PITCH ADJUSTMENT. (SEE FIGURE 8.)
PAGE 9
ATTACHING SQUEEGEE
1. LOWER THE SQUEEGEE MOUNTING PLATE BY
SLIDING THE LEVER ALL THE WAY TO THE RIGHT.
(SEE FIGURE 7.)
FIGURE 6. FIGURE 8.
FIGURE 7.

PAGE 10
6. WHEN BOTH BRUSHES ARE ENGAGED REPLACE
THE BRUSH ACCESS DOOR AND TIGHTEN IT BACK
DOWN WITH THE WINGNUTS. (SEE FIGURE 14.)
***FOR CORRECT PAD APPLICATION , CALL YOUR LOCAL DEALER***
ATTACHING
CYLINDRICAL BRUSHES
1. TURN ON MACHINE POWER
2. RAISE THE SCRUB DECK BY DEPRESSING THE
BRUSH SWITCH TO THE UP AND OFF POSITION
AND TURN MACHINE POWER BACK OFF.
3. UNSCREW THE THREE WINGNUTS ON THE BRUSH
ACCESS DOOR AND REMOVE THE DOOR.
(SEE FIGURE 12.)
ATTACHING
DISK BRUSHES
1. TURN ON MACHINE POWER
2. RAISE THE SCRUB DECK BY DEPRESSING THE
BRUSH SWITCH TO THE UP AND OFF POSITION
AND TURN MACHINE POWER BACK OFF.
3. FOR MACHINES WITH SHROUDS UNSCREW THE TWO
WINGNUTS ON EITHER SIDE OF THE SCRUB HEAD
AND SWING THE SHROUDS
(SEE FIGURE 9.)
4. WITH BRUSHES LOCKED IN PLACE CLOSE SHROUDS
AND TIGHTEN THE WINGNUTS ON ETHER SIDE, OR IF
YOU HAVE JAWS CLOSE JAWS AND PUT PIN BACK IN.
5. SLIDE THE BRUSHES IN ONE AT A TIME. WHEN YOU
GET THE BRUSH ON THE DRIVER SPIN IT WITH YOUR
HAND UNTIL YOU FEEL IT ENGAGE AND DROP IN.
(SEE FIGURE 13.)
FIGURE 10.
4. FOR MACHINES EQUIPED WITH JAWS, PULL OUT
2 INCH RING PIN IN FRONT OF MACHINE AND
SWING BOTH JAWS. (SEE FIGURE 10.)
FIGURE 10.
FIGURE 9.
4. SELECT THE CORRECT PADS OR BRUSHES THAT
BEST MEET YOUR CLEANING APPLICATION.
CONSULT YOUR LOCAL DEALER FOR ASSISTANCE.
5. PAD INSTALATION ATTACH PADS TO PAD
DRIVERS BEFOR CONNECTING DRIVERS TO
MOTOR HUB.
6. ATTACH BRUSHES OR PADS TO MOTOR HUBS.
SQUEEZE THE SCISSOR LOCKING DEVICE AND LIFT
BRUSH UP ON TO THE MOTOR DRIVE HUB. MAKE
SURE THE SCISSORS CLOSE AND LOCK ONCE THE
BRUSHES ARE ON. (SEE FIGURE 11.)
FIGURE 11.
FIGURE 12.
FIGURE 13.
FIGURE 14.

PAGE 11
ONE PASS SCRUBBING
STEPS: (SEE FIGURE 16.)
1. TURN MACHINE ON, MAKE SURE THE SPEED
KNOB IS AT THE LOWEST SETTING.
2. LOWER SQUEEGEE BY MOVING THE LIFT LEVER
ALL THE WAY TO THE RIGHT
3. LOWER SCRUB HEAD TO THE FLOOR, USE THE
TOP HALF (+) OF THE BRUSH SWITCH.
4. TURN ON THE SOLUTION SWITCH AND ADJUST
THE SOLUTION LEVER TO THE DESIRED SETTING.
5. BEGIN SCRUBBING BY HOLDING THE GREEN
CONTROL BUTTONS. ADJUST THE SPEED
CONTROL KNOB TO THE DESIRED SETTING.
6. ONCE THE MACHINE BEGINS TO MOVE,
CHECK THE DOWN PRESSURE GAUGE. START
SCRUBBING AT THE #1 OR # 2 MARKS, DO NOT
USE THE #4 OR #5 MARKS WITH OUT
MANAGEMENTS APPROVAL.
7. TO OPERATE MACHINE IN REVERSE,
SIMPLY PULL THE REVERSE SWITCH BACK
TOWARDS THE HANDLEBAR. YOUR REV SPEED IS
SET TO ROUGHLY 50% OF FORWARD.
8. TO STOP THE MACHINE, LET GO OF THE GREEN
CONTROL BUTTONS.
OPERATION
PRE-CLEANING CHECK LIST
READ AND UNDERSTAND THE SAFETY SECTION ON
PAGE 5 AND 6 BEFORE OPERATING MACHINE.
1. CHECK BATTERY CONDITION GAUGE ON
THE CENTRAL COMMAND II LCD SCREEN.
TO CHECK GAUGE PUSH MENU CONTROL
BUTTON UNTIL BATTERY GUAGE APPEARS.
MAKE SURE BATTERIES ARE FULLY CHARGED
BEFOR USING.
2. CHECK THE CONDITION OF PADS OR BRUSHES.
3. CHECK THE CONDITION OF THE SQUEEGEE BLADES.
4. TRANSPORT THE MACHINE TO THE FILLING
STATION. RASISE THE SCRUBHEAD AND
SQUEEGEE WHEN TRANSPORTING.
5. TURN MACHINE OFF.
6. OPEN SOLUTION FILL DOORIN THE FRONT OF
THE MACHINE AND FILL THE TANK WITH UP
TO 30 GALLONS OF CLEAN WATER. THE
CLEAR TUBE AT THE REAR OF THE MACHINE
INDICATES THE AMOUNT OF WATER IN THE TANK.
7. ADD CLEANING CHEMICAL. USE THE PROPER
DILUTION RATIO INDICATED ON THE BOTTLE.
NOTE: USE ONLY NONFLAMMABLE COMMERCIAL
CLEANING CHEMICALS. YOUR AUTHORIZED
DISTRIBUTOR CAN ASSIST YOU IN SELECTING A
PROPER CHEMICAL.
FIGURE 15. FIGURE 16.

PAGE 12
OPERATING HINTS
1. OBSERVE THE AMOUNT OF SOLUTION THE MACHINE IS
DISPENSING ON THE FLOOR AND ADJUST TO THE DESIRED
FLOW. TO INCREASE THE SOLUTION FLOW RATE, MOVE
THE SOLUTION LEVER TO THE OPERATORS RIGHT. TO SHUT
THE SOLUTION OFF COMPLETELY, USE THE SWITCH, OR
JUST RELEASE THE FOOT PEDAL.
2. KEEP AN EYE ON THE REC FULL LIGHT TO MAKE SURE
THERE IS NIT FOAMY BUILDUP IN THE RECOVERY TANK. IF
EXCESS FOAM BEGINS TO DEVELOP, POUR A
RECOMMENDED FOAM CONTROL SOLUTION INTO THE
RECOVERY TANK. FOAM IS USUALLY AN INDICATION OF
EXCESSIVE SOAP.
3. ALWAYS OPERATE AT LOWER SPEEDS WHEN SCRUBBING
AROUND WALLS AND OBJECTS. YOU SHOULD REDUCE THE
SPEED, TO MAINTAIN CONTROL WHEN TURNING.
4. IF SQUEEGEE STARTS TO STREAK, RAISE AND WIPE THE
BLADES WITH A CLEAN CLOTH. IF THE PROBLEM
CONTINUES, CHECK THE BLADES FOR WEAR OR DAMAGE,
AND ROTATE IF NEEDED. YOU NEED TO PRESWEEP BEFORE
SCRUBBING.
5. CHANGE OR TURN OVER PADS WHEN DIRTY. ROTATE
THE SCRUB BRUSHES EVERY WEEK.
6. STAY CLEAR OF OBJECTS PROTRUDING FROM THE
FLOOR, SUCH AS SOCKETS, GRATES, PIES, FOR THEY WILL
DAMAGE THE PADS AND SQUEEGEE BLADES.
7. DURING BRIEF STOPS YOU DO NOT HAVE TO TURN
ANYTHING OFF, THE BRUSHES AND SOLUTION WILL
AUTOMATICALLY STOP WHEN THE FOOT PEDAL IS
RELEASED.
8. ALWAYS KEEP AN EYE ON YOUR GAUGES. THEY LET
YOU KNOW THE STATUS OF A PARTICULAR SYSTEM AT A
GLANCE. IF YOUR BATTERY GAUGE IS READING LOW,
YOU MUST STOP IMMEDIATELY, AND RECHARGE.
RUNNING THE BATTERIES DEAD, WILL RESULT IN DAMAGE
TO THE BATTERIES. EXCESSIVE SCRUBBING PRESSURE WILL
BLOW A BREAKER.
9. WHEN YOU RUN OUT OF SOLUTION, RAISE THE BRUSHES,
AND CONTINUE TO VACUUM THE REMAINING WATER UNTIL
IT IS CONSUMED. THE SOLUTION SIGHT HOSE IS USED TO
INDICATE THE LEVEL OF DETERGENT REMAINING IN THE
TANK.
10. WHEN YOU ARE READY TO STOP, PICK UP THE
BRUSHES, TURN OFF THE SOLUTION SWITCH, PICK UP THE
SQUEEGEE, AND DRIVE THE MACHINE BACK TO THE
CHARGING AREA. BE SURE TO DRAIN BOTH TANKS BEFORE
STORING MACHINE.
DRAINING RECOVERY TANK
ALWAYS EMPTY RECOVERY TANK WHEN REFILLING THE
SOLUTION TANK. TO DRAIN THE RECOVERY TANK, PERFORM THE
FOLLWING STEPS.
1. REMOVE DRAIN HOSE FROM THE EXPANSION PLUG HOLDER
BY TUNING THE T-HANDLE COUNTER CLOCKWISE. OPEN THE TOP
"RECOVERY ACCESS LID" AND FLUSH OUT WITH WATER TO KEEP
TANK CLEAN. (SEE FIGURE 18.)
2. RINSE THE RECOVERY TANK AFTER EVERY USE. THIS WILL
PREVENT HEAVY BUILDUP ON THE BOTTOM OF THE TANK,
FOUL ODERS, AND CLOGGING OF THE DRAIN HOSE.
3. ONCE TANK IS EMPTY, PUT DRAIN HOSE BACK ON THE
PLUG AND TIGHTEN BY TURNING THE T-HANDEL CLOCK WISE.
DRAINING SOLUTION TANK
TO DRAIN LEFT OVER CLEANING SOLUTION FROM THE
SOLUTION TANK, PERFORM THE FOLLOWING STEPS.
(SEE FIGURE 19.)
1. ROTATE THE BLUE SOLUTION TANK DRAIN VALVE OUTWARDS.

PAGE 13
BATTERY
CHARGING
CAUTION: THE FOLLOWING INSTRUCTIONS ARE
INTENDED FOR THE 24V CHARGER SUPPLIED WITH
THE MACHINE. DO NOT USE ANY OTHER
CHARGER WITH THIS MACHINE.
CHARGER
SPECIFICATIONS
OUTPUT VOLTAGE OF 24 VOLTS.
OUTPUT CURRENT OF 36 AMPS MAX.
INPUT VOLTAGE OF 110 VOLTS/60 HZ.
AUTOMATIC SHUT OFF CIRCUIT.
MADE FOR DEEP CYCLE BATTERIES.
DANGER: ALWAYS CHARGE BATTERIES IN A WELL
VENTILATED AREA. BATTERIES EMIT HYDROGEN
GAS. EXPLOSION OR FIRE CAN RESULT. KEEP
SPARKS AND FLAME AWAY. SHEILD EYES WHEN
SERVICING BATTERIES AND AVOID CONTACT WITH
BATTERY ACID. LEAVE ACCESS PANEL OPEN WHEN CHARGING!
1. TRANSPORT MACHINE TO A WELL VENTILATED
AREA FOR CHARGING.
2. TURN THE MACHINE OFF.
3. HINGE OPEN THE BATTERY ACCESS PANEL TO
EXPOSE THE BATTERIES. (SEE FIGURE 20.)
(CAUTION ALWAYS WEAR EYE PROTECTION WHEN
BATTERIES ARE EXPOSED)
4. CHECK THE WATER LEVEL IN EACH BATTERY.
DO NOT CHARGE THE MACHINE UNLESS THE
WATER IS SLIGHTLY HIGHER THAN THE PLATES. IF
NEEDED, ADD ENOUGH DISTILLED WATER TO JUST
SLIGHTLY COVER THE PLATES. DO NOT OVER FILL.
BATTERIES CAN OVERFLOW DURING CHARGING.
REPLACE CAPS BEFORE CHARGING.
5. WITH THE RED CHARGER PLUG DISCONNECTED
FROM THE MACHINE, PLUG THE CHARGER
POWER CORD INTO AGROUNDED 110 VOLT
STANDARD WALL OUTLET.
(SEE FIGURE 21.)
6. CONNECT THE RED CHARGER PLUG INTO THE
BATTERY CHARGING PORT LOCATED ON THE
LOWER PORTION OF THE STEERING TOWER.
7. THE CHARGER WILL AUTOMATICALLY BEGIN
CHARGING, AND AUTOMATICALLY SHUT OFF
WHEN FULLY CHARGED (CHECK GAUGE)
8. AFTER THE CHARGER HAS TURNED OFF, UNPLUG
THE RED CHARGER PLUG FROM THE MACHINE
AND DISCONNECT THE CHARGER FROM THE
WALL OUTLET.
9. RECHECK THE CELL LEVEL AFTER CHARGING. IF
NEEDED, ADD DISTILED WATER UP TO THE
CORRECT LEVEL. BE CERTAIN TO REPLACE THE
CAPS SECURELY AND TO WIPE OFF THE TOP OF
THE BATTERIES WITH A CLEAN CLOTH.

PAGE 14
MONTHLY
MAINTENANCE
1. CHECK SCRUB HEAD AND SQUEEGEE LIFTING CABLES FOR
WEAR AND SPRING TENSION.
2. CHECK MACHINE FOR WATER LEAKS AND LOOSE NUTS AND
BOLTS.
3. CHECK TO SEE IF BATTERY CABELS ARE TIGHTENED
(TIGHTEN IF NEEDED)
4. CHECK PARKING BREAKE
5. CHECK CONDITION OF SCRUB DECK LIFTING CABLE.
YEARLY
MAINTENANCE
1. CALL YOUR LOCAL DEALER FOR YEARLY MAINTENACE
STORING MACHINE
1. BE SURE TO FLUSH THE TANKS OUT COMPLETELY, AND TO
DRAIN ALL WATER FROM THE MACHINE.
2. REMOVE THE RECOVERY TANK LID TO PROMOTE AIR
CIRCULATION.
3. RAISE BRUSHES AND SQUEEGEE.
MAINTENANCE
DAILY MAINTENANCE
1. REMOVE AND CLEAN PADS OR BRUSHES. NEVER
USE SOILED PADS WHEN CLEANING. REPLACE
PADS WHEN THEY BECOME PACKED WITH RESIDUE.
2. REMOVE AND CLEAN DEBRIS FROM THE FLOAT
SHUT-OFF SCREEN LOCATED INSIDE THE RECOVERY
TANK.
3. DRAIN AND RINSE TANKS THOROUGHLY INSPECT
VACUUM HOSE FOR ANY OBJECTS OBSTRUCTING
THE AIR FLOW.
4. RAISE SQUEEGEE AND WIPE BLADES WITH A CLEAN
CLOTH. STORE SQUEEGEE IN THE RAISED POSITION
TO PREVENT DAMAGE OR SETTING OF THE BLADES.
5. WIPE DOWN MACHINE IF NEEDED. USE A
NONABRASIVE, NON SOLVENT CLEANER, OR A
CLEAN DAMP CLOTH.
6. RECHARGE THE BATTERIES IF NEEDED.
WEEKLY
MAINTENANCE
1. CHECK BATTERY WATER LEVEL IN EACH CELL OF THE
BATTERIES, AND FILL AS NEEDED. ALWAYS USE
DISTILLED WATER TO REFILL BATTERIES. BATTERIES
SHOULD BE FILLED APPROXIMATELY 3/4" TO 1" ABOVE
THE PLATES. OVERFILLING WILL CAUSE THE BATTERIES
TO LEAK DURING CHARGING. THE CHARGING
PROCESS CREATES GAS BUBBLES INSIDE THE BATTERY,
WHICH EFFECTIVELY INCREASES THE VOLUME OF THE
ELECTROLITE.
2. CLEAN BATTERY TOPS TO PREVENT CORROSION.
3. ROTATE BRUSHES. ROTATE THE LEFT TO THE RIGHT
AND RIGHT TO LEFT. ON CYLINDRICAL MODELS
FROM FRONT TO BACK, OR END TO END IF USING
DIFFERENT MATERIALS.

PAGE 15
PREVENTATIVE MAINTENANCE RECORDS
USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS
PREVENTATIVE MAINTENANCE CHECKEDNOTE
ROTATE BRUSHES _____________ ____________________________________
ROTATE SIDE BROOMS _____________ ____________________________________
DRAIN SOLUTION TANK _____________ ____________________________________
FLUSH SOLUTION SYSTEM _____________ ____________________________________
CLEAN SOLUTION SCREEN _____________ ____________________________________
DRAIN RECOVERY TANK _____________ ____________________________________
FLUSH RECOVERY TANK _____________ ____________________________________
CLEAN VACUUM SCREEN _____________ ____________________________________
ROTATE REAR SQUEEGEE BLADE _____________ ____________________________________
CHECK BATTERY WATER LEVEL _____________ ____________________________________
CHECK BATTERY VOLTAGE _____________ ____________________________________
CHECK CHARGER CONDITION _____________ ____________________________________
CHECK BATTERY CONNECTIONS _____________ ____________________________________
CHECK CHEMICAL LEVEL _____________ ____________________________________
CHECK MACHINE PERFORMANCE _____________ ____________________________________
SCRUBBING POWER _____________ ____________________________________
VACUUM POWER _____________ ____________________________________
CONTROLS WATER ON TURNS _____________ ____________________________________
GAUGES AND CONTROLS _____________ ____________________________________
CHECK WHEEL TRACTION _____________ ____________________________________
OTHER:__________________________ _____________ ___________________________________
OTHER:__________________________ _____________ ___________________________________
PAST HOUR METER READING: ___________________________________
CURRENT HOUR METER READING: ___________________________________
AVERAGE WEEKLY USAGE: ___________________________________
TECHNICIAN PRINT:_____________________________________________
TECHNICIAN SIGNATURE:________________________________________ DATE:_________________
MANAGER SIGNATURE:_________________________________________ DATE:_________________

PAGE 16
PREVENTATIVE MAINTENANCE RECORDS
USE THIS FORM TO MAKE COPIES FOR YOUR INTERNAL RECORDS
PREVENTATIVE MAINTENANCE CHECKEDNOTE
ROTATE BRUSHES _____________ ____________________________________
ROTATE SIDE BROOMS _____________ ____________________________________
DRAIN SOLUTION TANK _____________ ____________________________________
FLUSH SOLUTION SYSTEM _____________ ____________________________________
CLEAN SOLUTION SCREEN _____________ ____________________________________
DRAIN RECOVERY TANK _____________ ____________________________________
FLUSH RECOVERY TANK _____________ ____________________________________
CLEAN VACUUM SCREEN _____________ ____________________________________
ROTATE REAR SQUEEGEE BLADE _____________ ____________________________________
CHECK BATTERY WATER LEVEL _____________ ____________________________________
CHECK BATTERY VOLTAGE _____________ ____________________________________
CHECK CHARGER CONDITION _____________ ____________________________________
CHECK BATTERY CONNECTIONS _____________ ____________________________________
CHECK CHEMICAL LEVEL _____________ ____________________________________
CHECK MACHINE PERFORMANCE _____________ ____________________________________
SCRUBBING POWER _____________ ____________________________________
VACUUM POWER _____________ ____________________________________
CONTROLS WATER ON TURNS _____________ ____________________________________
GAUGES AND CONTROLS _____________ ____________________________________
CHECK WHEEL TRACTION _____________ ____________________________________
OTHER:__________________________ _____________ ___________________________________
OTHER:__________________________ _____________ ___________________________________
PAST HOUR METER READING: ___________________________________
CURRENT HOUR METER READING: ___________________________________
AVERAGE WEEKLY USAGE: ___________________________________
TECHNICIAN PRINT:_____________________________________________
TECHNICIAN SIGNATURE:________________________________________ DATE:_________________
MANAGER SIGNATURE:_________________________________________ DATE:_________________

PAGE 17
FIGURES 22-25.
1. BATTERY LEVEL INDICATOR - INDICATES THE ENERGY LEVEL REMAINING IN THE BATTERIES.
(SHOWN ON ALL MENU DISPLAYS)
2. SCRUBBING DECK DOWN PRESSURE GAUGE - SETS THE DOWN PRESSURE ON THE BRUSHES. (SEE FIGURE 22.)
3. VACCUM ON - TELLS YOU WHEN THE VACCUM IS ON. (SEE FIGURES 22. AND 23)
4. SCRUBBING MOTORS ON- TELLS YOU WHEN THE BRUSH MOTORS ARE RUNNING. (SEE FIGURES 22. AND23.)
5. KEY SWITCH HOUR METER - TELLS YOU THE TOTAL HOURS THE MACHINE HAS ON. (SEE FIGURES 23. AND 24.)
6. SCRUBBING BRUSH HOUR METER - TELLS YOU THE TOTAL HOURS THE BRUSH MOTORS HAVE BEEN USED.
(SEE FIGURE 24.)
7. TRANSPORT HOUR METER - TELLS YOU THE TOTAL HOURS THE DRIVE SYSTEM HAS BEEN USED. (SEE FIGURE 24.)
8. ERROR WARNING SYMBOL - INDICATES WHEN THERE HAS BEEN A DIAGNOSTIC CODE ERROR. (SEE FIGURE 25.)
9. DIAGNOSTICCODE - WHEN THE MACHINE HAS DETECTED AN ERROR IT WILL DISPLAY THE WARNING SYMBOL
AND A DIAGNOSTIC CODE WHICH TELL YOU WHATS WRONG. (SEE FIGURE 25.)
( FOR COMMAN ERROR CODES AND DISCRIPTIONS SEE PAGE 18. AND 19.)
LCD SCREEN MENU DISPLAYSLCD SCREEN MENU DISPLAYS
SCREEN # 2
SCREEN # 1
SCREEN #3 SCREEN #1 W/ERROR CODE
*** USE GREEN MENU SELECTION BUTTON ON CONTROL PANEL TO CHANGE SCREENS***
1
11
1
2
3
4
3
45
5
6
7
98
(FIGURE 25.)
(FIGURE 22.) (FIGURE 23.)
(FIGURE 24.)

PAGE 18
TROUBLESHOOTING CENTRAL COMMAND
(FIGURE 26.)
(FIGURE 27.)
(FIGURE 28.)
(FIGURE 29.)
NOTE: THIS MACHINE IS OPERATED BY A SOPYSTICATED ELECTRONIC "BRAIN" THAT HAS MANY FAIL-SAFES WITHIN IT. THE
BRAIN SELF-ANALYZES PROBLEMS AND FLASHES A FOUR-DIGIT NUMERIC CODE OF WHAT IS WRONG IN THE LCD WINDOW.
MOST OF THESE CODES REQUIRE A TECHNICIAN'S ATTENTION. YOU SHOULD NOT ATTEMPT REPAIRS YOU ARE
UNCOMFORTABLE WITH, ESPECIALLY IF YOU ARE NOT USED TO WORKING ON ELECTRONICS.
THE COMPLETE LIST OF CODES IS PUBLISHED IN THE SIMPLIFIED ELECTRONIC TROBLESHOOTING MANUAL, WHICH IS
AVAILABLE TO TECNICAL PEOPLE. HOWEVER, WE HAVE INCLUDED THE BASIC CODES THAT YOU CAN USUALLY RESOLVE
YOURSELF.
1. 1E03 AND 1E04 ERROR. CHECK THE SMALL SAFETY
SWITCH NEXT TO THE RED PLUG BELOW THE DASHBOARD.
THIS SWITCH WILL TURN OFF THE TRACTION DRIVE AND
BRUSHES AS A SAFETY FEATURE WHILE THE CHARGER IS
PLUGGED IN. THE SWITCH MAY BE STUCK, OR THE PLUG
TWISTED AT AN ANGLE, ENGAGING THE SWITCH. THIS
CODE WILL ALSO FLASH IF THE WIRING BECOMES VERY
WET. IN THIS CASE, ETHER WAIT UNTIL THE WIRING DRIES
OUT, OR CALL A TECHNICIAN.
2. 7601 AND 7602 ERROR. PAD CURRENT OVER LOAD.
THIS CAN CAN OCCUR WHEN THE PADS HIT A BUMP IN THE
FLOOR. TO RESTART THE PADS, TURN OFF THE KEY AND
TURN IT ON AGAIN. TO AVOID THIS ERROR, EITHER SLOW
DOWN ON BUMPY PARTS OF THE FLOOR, OR REDUCE
DOWNPRESSURE ON THE PADS.
3. 1600 ERROR. VOLTAGE EXCEEDS THE MAXIMUM.
EITHER THE BATTERIES ARE MIS-WIRED, OR THE CHARGER IS
STILL PLUGGED INTO THE MACHINE.
4. 7700, 7701, 7702, AND 7703 ERROR. THE VACUUM
MOTOR HAS EXCEEDED THEIR AUTHORIZED POWER LIMITS.
TURN OFF KEY AND TURN ON AGAIN TO CLEEAR.