Factory Cat 34 Quick start guide

www.factorycat.com
Operator, Parts, &
Service Manual
Model 34
Industrial Sweeper
R.P.S. Corporation Phone: [phone]
P.O. Box 368 Fax: [phone]
Racine, Wisconsin 53401
C
ACTORY A
Copyright R.P.S. Corporation 2002
Edition 7, World Rights Reserved.

PAGE 14
TROUBLESHOOTING GUIDE
THE ENGINE COMPARTMENT.
PROBLEM: BROOMS ROTATE, BUT MACHINE DOES NOT SWEEP WELL.
PROBLEM: MACHINE SWEEPS UP DEBRIS FINE, BUT BLOWS DUST.
PROBLEM: MACHINE SWEEPS OK, DUST CONTROL PICKS UP DUST, BUT BLOWS IT INTO
and vaccuuming the filter.
1. Filter is dirty. With power off, turn crank 20 times to clean filter.
2. Air is shut off. Open air shutoff control.
3. Filter is clogged from mud. Remove and inspect filter. Clean if necessary by shaking
4. Air leaks. Check and replace neoprene floor seals as needed.
5. Is fan turning with main motor? (Has set screw come out of fan?).
1. Remove the black filter cover. (There are three screws at the rear. Cover fits into a slot
2. Check filter for pinhole leaks and repair or replace as needed. (You can pull filter and its
of main broom fiber, main broom should have 1.0" of fiber or more to sweep really well.
be replaced.
Cause of broom bounce is generally bent fiber on one side, causing broom to become oval.
This, in turn, is caused by leaving the broom on the ground for long periods of time without
broom rotating, which will bend the fiber. A second cause is use of a mainbroom that is
made incorrectly. For this reason, avoid "will-fit" main brooms made by other manufacturers
to fit our machines. Our design requires brooms in perfect balance and perfectly round.
1. Main Broom may be worn out. While machine can sweep with as little as one half inch
2. Main Broom bounces. This will cause skipping over debris. If this occurs, broom must
3. Check rubber flap on lip of the hopper. This piece is very important to good sweeping,
and must be in good condition or machine will throw debris forward of machine. If
flap is torn or missing, replace with a new part.
at the front). Then check for improper seal between filter and body. Filter is taped to the
filter element support grill (Part No. 4-505) with double-sided carpet tape. This seal must
be tight.
mounting grid straight out of the machine once the filter cover is removed. You can also
inspect the filter from undeneath the machine).
Hopper's
Rubber Flap

PAGE 15
SPARE PARTS BOOK
Walk-Behind Sweepers
Spare parts are sold through authorized Dealers. If you have forgotten your dealer's name,
or you have moved the machine to a new location, please Call us at: 1 [phone], or
Fax us at: 1 [phone] and we will re-establish a dealer contact for you.
TO ORDER PARTS:
Please provide the machine's Serial No. with your order. Normally, ordinary parts orders
are shipped out the same day the order is received.
EMERGENCY ORDERS:
Within the Continental United States, We can supply any part that weighs under 70lbs
within 3 business days, not counting weekends or National Holidays.
However, if parts are ordered on an "Emergency" basis, this means that we will ship them
by fastest means, generally by air courier service, at the customers expense.
FREIGHT:
Within the United States, the normal shipment method is by customer choice, while the
emergency shipment method is by R.P.S. choice - normally by fastest means. This
means that emergency orders will generally cost the customer more than normal orders.
In both cases, the customer is responsible for all freight costs.

For machines after Serial No. "BY-2220"
with Side Broom Circuit Breaker
WiringSchematics
B
R1
M1
M2
F1
F2
S1
S2
S3
H
C
G
P
= Battery (12 Volt)
= Main Relay
= Main Broom Motor
= Side Broom Motor
= Side Broom Circuit Breaker (6 Amp)
= Main Circuit Breaker (80 Amp)
= Safety Switch
= Master Switch
= Side Broom Switch
= Hour Meter
= Battery Charger
= Grey 50 Connector
= Plug: Side Broom Harness
Wire:= Red
= White
= Black
= Blue
R1
S3
S1 S2
+
B
P
B
GR
R
M2
B
B
B
B
B
B1
W
B1
R
R
RM1
F1 R
B
W
W
GF2
C
R
H
B
B1
W
R
-
PAGE 16A

For machines after Serial No. "CI-3200" with
Single Electrical Switch for Main and Side Brooms
WiringSchematics
B
R1
M1
M2
F1
F2
S1
S2
H
C
G
P
L
= Battery (12 Volt)
= Main Relay
= Main Broom Motor
= Side Broom Motor
= Side Broom Circuit Breaker (6 Amp)
= Main Circuit Breaker (80 Amp)
= Safety Switch
= Main and Side Broom Switch
= Hour Meter
= Battery Charger
= Grey 50 Connector
= Plug: Side Broom Harness
= Warning Light Unit
Wire:= Red
= White
= Black
= Blue
R1
S1 S2
+
+
L
P
GR
R
M2
B
B
B
B
B1
W
B1
R
R
RM1
F1
RB
W
GF2
C
R
H
B
B1
W
R
R
B
-
BRB
PAGE 16B

23
24
1
2
3
4
7
8
9
10
11 15
14
16
13
5
19
20 36
30
18
26
12
6
6
32
37
35
4
23
38
34
37
32
29 34
22
32
25
21 27
28 31 33
PAGE 17
Upper Body Assy
12
13
16
CLUTCH LEVER ASSY
P/N 4-134
5
6
24
COMPLETE HANDLEBAR ASSY
P/N 4-121
17
HANDLEBAR MNTG BKT ASSY
P/N 4-122
13
19
20
26
30
36
19
20
26
30
36
19
20
26
30
36
19
20

Item Part No. Description Comments Qty
14-101
21-0101 SERIAL NO. PL. (FACTORY CAT) SERIAL NO. PL. (TOMCAT) 1
24-110 HOOD 1
34-111 MAIN BODY 1
44-112 2" BLK STRIP BUMPER 1
54-122A HANDLEBAR MTG BKT 4
64-122B BLACK PLASTIC CLAMP 8
74-124 HOOD LATCH 1
84-126A HOOD CABLE 1
94-128 BATTERY TRAY 1
10 4-128A BATTERY TRAY LINER 1
11 4-131 HINGE 23 3/4" SS 1
12 4-132 HANDLE BAR WELDMENT 1
13 4-134A CLUTCH LEVER 1
14 4-140 BUMPER 1
15 4-170 RUBBER HOOD STOP 2
16 4-370 CLUTCH/BRAKE CABLE 1
17 4-371 CLUTCH CABLE RETURN SPRING 1
18 4-379 CLUTCH CABLE ADJ. NUT 1
19 4-387 TUBE PLUG 1
20 4-388 CLUTCH TENSION SPRING 1
21 H-1032HCN HCN #10-32 7
22 H-13003 HCS 1/4"-20 X 3/4" 2
23 H-13005 HCS 1/4"-20 X 1" 10
24 H-13015 HCS 1/4"-20 X 3" 8
25 H-19901 FB CASHD 1/4"-20 X 1/2" 4
26 H-21259 CB 5/16"-18 X 1 1/2" 1
27 H-250HCN HCN 1/4"-20 50
28 H-28679 PPH #4-40 X 1/2" 4
29 H-29049 PPH #10-32 X 1/2" 8
30 H-33008 FW 3/8" SAE 1
31 H-33066 FW #4 SAE 4
32 H-36102 HN 1/4"-20 14
33 H-37006 NYLOK #4-40 4
34 H-37015 NYLOK #10-32 8
35 H-37018 NYLOK 1/4"-20 2
36 H-37021 NYLOK 5/16"-18 1
37 H-71063 LW 1/4" SS 12
38 H-72683 FHP #10-32 X 5/8" 4
PAGE 18
4-122 INCL. 4-122A, 4-122B, & HARDWARE
4-122 INCL. 4-122A, 4-122B, & HARDWARE
12 FT SECTION
COMPLETE 2 PC WITH RIVETS
INCLUDES HARDWARE (OPTIONAL)
P/N 4-121INCL. ITEMS 12,13,16,19,20,26,30, & 36
P/N 4-134 INCL. ITEMS 19,20,26,30,& 36

26
27
23
39
36
1
13
19
21
14
9
10
42
15 40
35
18
42
29
17
32
11
12
20
37
41
83
16
28
38
33
37
730
6
2
33
5
PAGE 19
Air System
23
434
25
31
22
24
10
11
12
20
22
24
COMPLETE FILTER ELEMENT
P/N 4-500.

Item Part No. Description Comments Qty
14-111 MAIN BODY 1
24-125 MOTOR SUPT BRACKET 1
34-201 12V,TWIN SHAFT MOTOR 1
44-201B MOTOR CRADLE 1
54-210 TERMINAL CLIP 1
64-232 CIR. BREAKER - 12V/80A 1
74-233 12V SOLENOID 1
84-301 MAIN DRIVE PULLEY 1
94-501 FILTER HOOD 1
10 4-502 FILTER ELEMENT 1
11 4-503A FILTER WEIGHT ROD 9
12 4-505 FILTER GRILL 1
13 4-506 FILTER BEATER BAR 1
14 4-507 BEATER BAR 1
15 4-509 BEATER BAR HANDLE 1
16 4-511 BLOWER HOUSING 1
17 4-512 BLOWER WHEEL 1
18 4-513 BLOWER DOOR 1
19 4-520A BLOWER HOSE 1
20 4-521A FILTER SEPARATOR 9
21 4-522 DOOR LATCH 1
22 H-002 1/2" DBL SIDED TAPE 1
23 H-00287 .375 HEYCO COLLAR 1
24 H-048 3/16" PVC FOAM 1
25 H-1032HCN HCN #10-32 15
26 H-10436-00106 HXMS #10-32 X 1" 1
27 H-10436-00107 FB #8-32 X 3/4" 1
28 H-13053 HCS 5/16"-18 X 3/4" 1
29 H-13103 HCS 3/8"-16 X 3/4" 1
30 H-19901 FB CASHD 1/4"-20 X 1/2" 1
31 H-250HCN HCN 1/4"-20 50
32 H-25328 SSS CP 1/4"-20 X 3/8" 1
33 H-29048 RPH #10-32 X 1/2" 2
34 H-312HCN HCN 5/16"-18 4
35 H-31810 HW #10 X 1/2 1
36 H-33008 FW 3/8" USS 1
37 H-33074 FW #10 SAE 2
38 H-33620 LW 5/16" 1
39 H-37012 NYLOK #8-32 1
40 H-37024 NYLOK 3/8"-16 1
41 H-37408 KN #10-32 1
42 H-K14320 3/16" X 1 1/4" KEY 2
PAGE 20
P/N 4-502 INCL. P/N 4-502K, SEAL KIT
P/N 4-503 INCL. SET OF 9 RODS
P/N 4-521 INCL. SET OF 9 SEPARATORS
P/N 4-502K INCL. P/N H-002 & H-048
P/N 4-502K INCL. P/N H-002 & H-048
INCLUDESSET OF 2

50
50
38
38
47
48
53
1
2
4
5
14
15
18 9
6
7
31
38
29
33
51 13
43
35
38 30
25
50
53
24 38
47 10
50
12
17
41
16
50
53
27
22
47
40 36
48
19
32
48
39
20
PAGE 21
Lower Body Assy
38
28
23
47
55
21
47 26
38
36
15 36
47
3
53
49
34
42 6
36 47
11
45 53
8
37
54
44
36
52 46
COMPLETE FLOOR SEAL KIT
P/N 4-550
COMPLETE HOPPER ASSEMBLY
P/N 4-118
21 22 24 25
23

ItemPart No.Description Comments Qty
14-108 DOOR MNT ANGLE 1
24-111 MAIN BODY 1
34-113 R. INNER SIDE PANEL 1
44-114 SKIRT PLATE, RT 1
54-115 SKIRT PLATE REAR 1
64-116 CASTER MTG BRACKET 1
74-117 FRONT CROSS PANEL 1
84-118B HOPPER BODY 1
94-119BROOM ACCESS HATCH 1
10 4-120REAR INNER PANEL, LT 1
11 4-123INNER CURVED PANEL 1
12 4-127 HANDLE 2
13 7-130B
7-130G 6" CASTER, BLACK 6" CASTER, GREY 1
14 4-135L.F.PANEL GUSSET 1
15 4-141 HDPE HOPPER SLIDE 2
16 4-142ROLLER 2
17 4-143ROLLER BRACKET 2
18 4-384 ATTENUATOR 1
19 4-421SUPPORT BLOCK 1
20 4-441BROOM MOUNTING BLOCK 1
21 4-514HOPPER FLOOR SEAL 1
22 4-515RIGHT FLOOR SEAL 1
23 4-516REAR FLOOR SEAL 1
24 4-517 CORNER FLOOR SEAL 1
25 4-518 BROOM FLOOR SEAL 1
26 4-525HOPPER SEAL STRIP 1
27 4-526RH SEAL STRIP 1
28 4-527 REAR SEAL STRIP 1
29 4-528 CORNER SEAL STRIP 1
30 4-529CURTAIN CLAMP 1
31 5-130SIDE DOOR LATCH 1
32 H-10436-01053/8" X 11/4" SPRING PIN 1
33 H-11213HCS 1/2"-13 X 2 1/2" 2
34 H-13003 HCS 1/4"-20 X 3/4" 2
35 H-13055 HCS 5/16"-18 X 1" 4
36 H-19901 FB CASHD 1/4"-20 X 1/2" 29
37 H-250HCN HCN 1/4"-20 50
38 H-29055RPH #10-32 X 5/8" 28
39 H-29570 FHP 1/4"-20 X 1" 2
40 H-29576 FHP 1/4"-20 X 13/4" 4
41 H-33012 FW 1/2" SS 2
42 H-33078 FW 1/4" SAE 2
43 H-33080FW 5/16" SAE 4
44 H-70712 HN 3/8"-16 SS 8
45 H-36102 HN 1/4"-20 8
46 H-36104 HN 5/16"-18 4
47 H-37015NYLOK #10-3235
48 H-37018 NYLOK1/4"-20 8
49 H-37030NYLOK1/2"-13 2
50 H-70001HCS 1/4"-20 X 1/2 SS" 21
51 H-70103 HCS 3/8"-16 X 3/4" SS 8
52 H-33620 LW 5/16" 4
53 H-71063 LW 1/4" SS 23
54 H-71067 LW 3/8" SS 8
55 H-71671 HXMS #10-32 X 1/2" SS 10
PAGE 22
4-118 INCL. 4-118B, 4-127, 5-130, SEALS & HARDWARE
P/N 4-550 INCLUDES: ITEMS 21,22,23,24, & 25

PAGE 23
Side Broom Assy
1
9
14
2
20
11
4
8
25
39
40 41
38
5
28
7
6
22 33
31
24 23
44
38
13
35
36
19 16
18
3
32
29
15
18
45
43
37
41
26
35
12
34
21
17
30 27
RIGHT LIFT ARM ASSY
P/N 4-455
16 17
3
15 18
DRIVE TUBE ASSY
P/N 4-445
20
4
6
5
38
4
839
28
7
25
10
42
SIDE BROOM MOTOR ASSY
P/N 4-425
16
15
17
18

PAGE 24
ItemPart No.Description Comments Qty
14-111 MAIN BODY 1
24-113 R. INNER SIDE PANEL 1
34-220SIDE BROOM MOTOR 1
44-376 BROOM LIFT LEVER 1
54-378 BROOM LIFT SHAFT 1
64-381 LIFT LEVER BASE, RT 1
74-385 LIFT LEVER COLLAR 1
84-386 LIFT LEVER SPRING 1
94-402SIDE BROOM POLYPROPYLENE 1
10 4-404SIDE BROOM CLUTCH PLATE 1
11 4-436ADJ. BROOM LIFT 1
12 4-441BROOM MOUNTING BLOCK 1
13 4-442SIDE BROOM ARM 1
14 4-443BROOM RETAINING PLATE 1
15 4-444BROOM SAFETY DRIVE CPLG 1
16 4-445A BROOM MOTOR MOUNT 1
17 4-445B BROOM SHAFT 1
18 4-445C DRIVE TUBE BEARING 2
19 4-446GROMMET-3/8 ID X 1-1/2 OD X .375 2
20 4-448 HANDLE GRIP 1
21 4-456SIDE BROOM LONG LINK 1
22 4-457 ADJUSTMENT KNOB 1
23 4-515RIGHT FLOOR SEAL 1
24 4-526RH SEAL STRIP 1
25 H-10436-00101/4" X 11/4" SPRING PIN 1
26 H-10436-01053/8" X 11/4" SPRING PIN 1
27 H-19901 FB CASHD 1/4"-20 X 1/2" 7
28 H-2250- 218 1/2" X 1" CLEVIS PIN 1
29 H-250HCN HCN 1/4"-20 50
30 H-25328 SSS CP 1/4"-20 X 3/8" 2
31 H-29055RPH #10-32 X 5/8" 4
32 H-29576 FHP 1/4"-20 X 13/4" 4
33 H-36104 HN 5/16"-18 1
34 H-37015NYLOK #10-32 4
35 H-37018 NYLOK1/4"-20 8
36 H-37021NYLOK5/16"-18 2
37 H-38558 HCS M6-1.0 X 14 3
38 H-45285HITCH PIN CLIP 9 2
39 H-50102 FW 5/8 X 15/16" 1
40 H-70001HCS 1/4"-20 X 1/2 SS" 2
41 H-71063 LW 1/4" SS 5
42 H-72916PPH SMS #8 X 3/4" SS 3
43 H-HAIR4 #4 HAIR PIN 1
44 H-ZCP1543/8" X 11/2" CLEVIS PIN 1
45 H-ZCP44 1/4" X 11/2" CLEVIS PIN 1
P/N 4-455 INCL.ITEMS 4,5,6,7,8,19 & HARDWARE
P/N 4-445 INCL.ITEMS 15,16,17,18 & HARDWARE
P/N 4-402 INCLUDES P/N 4-404
P/N 4-402 INCLUDES P/N 4-404
P/N 4-425 INCL.ITEMS 3,15,16,17,18 & HARDWARE

PAGE 25
Main Broom Assy
53
47
1
6
13
17
18
21
33
44
51
2
29
30
32
57
46
53
10
15 52
34
14
12
11 39
51
37
9
8
7
5
47
48 36
4
56
43
20
19
35 42
16
50
27
28 37
36
26
42
22
46
38
45 54 55
38
41
47
31
40
3
49
46
MAIN BROOM LIFT
ARM ASSY, P/N 4-449 BROOM LAT ARM
ASSY, P/N 4-415
LIFT SUPT ASSY
P/N 4-423
IDLER ARM ASSY
P/N 4-435
20
19
27
26
24 25 23
23
24 25
33
10 51
12 14
39
11
15
52
34

PAGE 26
ItemPart No.Description Comments Qty
14-111 MAIN BODY 1
24-113 R. INNER SIDE PANEL 1
34-302BELT, 3V X 475 1
44-316BROOM DRIVE PULLEY 1
54-317 IDLER PULLEY 1
64-318 IDLER PULLEY 1
74-319TENSION SPRING 1
84-360REVERSE IDLER ARM 1
94-366BUSHING, IDLER ARM 1
10 4-376 BROOM LIFT LEVER 1
11 4-377 BROOM LIFT SHAFT 1
12 4-380 LIFT LEVER BASE, LT 1
13 4-382 ROTARY LINK BASE 1
14 4-385 LIFT LEVER COLLAR 1
15 4-386 LIFT LEVER SPRING 1
16 4-401US MAIN BROOM 1
17 4-410BROOM SUSP.ARM 1
18 4-410A SET COLLAR 1
19 4-412BROOM DRIVE BEARING 1
20 4-416BROOM LATERALARM 1
21 4-420BROOM DRIVER 1
22 4-421SUPPORT BLOCK 1
23 4-4230 3/4" X 1" X 1/2" FLG BEARING 1
24 4-423B-L SUPPORT BRACKET TABS 1
25 4-423B-R SUPPORT BRACKET TABS 1
26 4-430IDLER ARM 1
27 4-432IDLER DRUM 1
28 4-432A IDLER DRUM SPACER 1
29 4-436ADJ. BROOM LIFT 1
30 4-437 BROOM LONG LINK 1
31 4-438 BROOM ROTARY LINK 1
32 4-439BROOM CRANK LINK 1
33 4-448 HANDLE GRIP 1
34 H-10436-00101/4" X 11/4" SPRING PIN 1
35 H-10436-01053/8" X 11/4" SPRING PIN 2
36 H-13103 HCS 3/8"-16 X 3/4" 2
37 H-13213 HB 1/2" X 21/2" 1
38 H-19901 FB CASHD 1/4"-20 X 1/2" 12
39 H-2250- 218 1/2" X 1" CLEVIS PIN 1
40 H-250HCN HCN 1/4"-20 50
41 H-25283SSS CP #10-32 X 1" 1
42 H-25328 SSS CP 1/4"-20 X 3/8" 3
43 H-25435 SSS CP 5/16" X 1/4" 1
44 H-26316 SB 5/16" X 3/4" SS 1
45 H-29570 FHP 1/4"-20 X 1" 2
46 H-33008 FW 3/8" SAE 4
47 H-33622 LW 3/8" 3
48 H-36106 HN 3/8"-16 1
49 H-37018 NYLOK1/4"-20 2
50 H-37030NYLOK1/2"-13 1
51 H-45285HITCH PIN CLIP 9 2
52 H-50102 FW 5/8 X 15/16" 1
53 H-65035 3/32" X 7/8" COTTER PIN 3
54 H-70001HCS 1/4"-20 X 1/2 SS" 2
55 H-71063 LW 1/4" SS 2
56 H-K14323/16" X 1/2" KEY 1
57 H-ZCP1543/8" X 11/2" CLEVIS PIN 1
P/N 4-415 INCL.P/N 4-412 & P/N 4-416
P/N 4-435 INCL.4-430, 4-432, 4-432A, & HARDWARE
P/N 4-435 INCL.4-430, 4-432, 4-432A, & HARDWARE
P/N 4-435 INCL.4-430, 4-432, 4-432A, & HARDWARE
P/N 4-423 INCL.P/N 4-423B-L, 4-423B-R & 4-4230
P/N 4-415 INCL.P/N 4-412 & P/N 4-416
INCLUDES: KEY, SET SCREWS, AND ROLL PINS
P/N 4-449 INCL. ITEMS: 10,11,12,14,15,33,34,39,51,52 & HDWE
P/N 4-423 INCL.P/N 4-423B-L, 4-423B-R & 4-4230
P/N 4-423 INCL.P/N 4-423B-L, 4-423B-R & 4-4230

PAGE 27
Drive System
42
19
1
16 18
5
2
3
21
12
13
42
8
42
27
23
15
28
4
7
40
26
22
17
28
35
44
38 43
39
36
34
31 10
26
22
30 11 24
17 22
36 34
22
29
28
28
6
26
37 26
34
31
25
34
33
32
9
43
TRANSMISSION ASSY
P/N 4-375
20
REAR TIRE, WIDE
P/N 4-358
14
CLUTCH DONUT
P/N 4-332

PAGE 28
ItemPart No.Description Comments Qty
14-111 MAIN BODY 1
24-113 R. INNER SIDE PANEL 1
34-120REAR INNER PANEL, LT 1
44-125MOTOR SUPT BRACKET 1
54-20112V,TWIN SHAFT MOTOR 1
64-201B MOTOR CRADLE 1
74-210TERMINAL CLIP 1
84-301MAIN DRIVE PULLEY 1
94-311 BELT, 4L260 1
10 4-312TRANS INPUT PULLEY 1
11 4-313REAR WHEEL CAPSTAN 1
12 4-314CLUTCH MTG BRACKET 1
13 4-320BROOM DRIVE PULLEY 1
14 4-330CLUTCH WHEEL ASSY 1
15 4-340BRAKE SHOE 1
16 4-350DIFFERENTIAL AXLE 1
17 4-352BEARING 4
18 4-353REAR TIRE, STANDARD 2
19 4-354DRIVE CHAIN W/ MASTER LINK 1
20 4-358 REAR TIRE, WIDE 2
21 4-362TRANS. HOUSING 1
22 4-364A FLANGE, 1.75" ID 8
23 H-10436- 00135 3/8" X 41/2" CLEVIS PIN 1
24 H-13003 HCS 1/4"-20 X 3/4" 4
25 H-13051 HCS 5/16"- 18 X 1/2" 2
26 H-13053 HCS 5/16"-18 X 3/4" 16
27 H-15220 HB 1/2"-13 X 4 1/4" 1
28 H-19901 FB CASHD 1/4"-20 X 1/2" 18
29 H-250HCN HCN 1/4"-20 50
30 H-25153 SSS CP #8-32 X 1/4 " 4
31 H-25435 SSS CP 5/16" X 1/4" 2
32 H-312HCN HCN 5/16"-18 4
33 H-33080FW 5/16" SAE 4
34 H-33620 LW 5/16" 16
35 H-36102 HN 1/4"-20 4
36 H-36104 HN 5/16"-18 12
37 H-36204 JN 5/16"- 18 4
38 H-37030NYLOK1/2"-13 1
39 H-650761/8" X 1" COTTER PIN 1
40 H-68015SNAPRING 3/4" 2
41 H-71063 LW 1/4" SS 4
42 H-K14320 3/16" X 11/4" KEY 5
43 P50352 FW 17/32" 4
CLUTCH DONUT ORDERED SEPARATE IS P/N 4-332
P/N 4-375 INCL. COMPLETE TRANSMISSION ASSY
(OPTIONAL)
P/N 4-364 INCLUDES SET OF 2

PAGE 29
Power Supply
1
3
4
12
16
41
17
18
27
31
930
38
37
8
30
10
29
38
14
33
35
15
33 36 28 228
31
31 41
34
32
39
42
33
5
6
7
5
6
7
COMPLETE BATTERY BUCKLE
P/N 4-136
11
40
13

PAGE 30
ItemPart No.Description Comments Qty
14-111 MAIN BODY 1
24-125MOTOR SUPT BRACKET 1
34-128 BATTERY TRAY 1
44-128ABATTERY TRAYLINER 1
54-136A 1" HD BLACK WEBBING 1
64-137 BATTERY BUCKLE 1
74-137ATRIGLIDE 1
84-20112V,TWIN SHAFT MOTOR 1
94-201B MOTOR CRADLE 1
10 4-210TERMINAL CLIP 1
11 4-227 LOW BATTERY LIGHT 1
12 4-229 3 POS ROCKER SWITCH 1
13 4-231SAFETY SHUT OFF SWITCH 1
14 4-232CIR.BREAKER - 12V/80A 1
15 4-23312V SOLENOID 1
16 4-235CIR.BREAKER - 12V/6A 1
17 4-240HOUR METER 1
18 4-244BATTERY CHARGER 1
19 4-251SUB-LEAD, BATTERY TO GREY 50CONN. 1
20 4-251N SUB-LEAD, BATTERY TO GREY 50CONN. 1
21 4-252SUB-HARNESS, GREY 50 TO 80AMP BREAKER 1
22 4-253SUB-HARNESS, 80 AMP BREAKER TO SOLENOID 1
23 4-254SUB-LEAD, SOLENOID TO MAIN MOTOR 1
24 4-255SUB-HARNESS, MAIN WIRING HARNESS 1
25 4-256GREY 50CONNECTOR WITH CONTACTS 2
26 4-260GREY 50CONNECTOR, HOUSING ONLY 2
27 4-270 BATTERY, 12 VOLT-135 AH 1
28 H-1032HCN HCN #10-32 11
29 H-13051 HCS 5/16"- 18 X 1/2" 2
30 H-13053 HCS 5/16"-18 X 3/4" 5
31 H-19901 FB CASHD 1/4"-20 X 1/2" 12
32 H-250HCN HCN 1/4"-20 50
33 H-29048 RPH #10-32 X 1/2" 6
34 H-29055RPH #10-32 X 5/8" 2
35 H-312HCN HCN 5/16"-18 4
36 H-33074FW #10 SAE 2
37 H-33080FW 5/16" SAE 4
38 H-33620 LW 5/16" 6
39 H-36102 HN 1/4"-20 4
40 H-36106 HN 3/8"-16 1
41 H-37015NYLOK #10-32 4
42 H-71063 LW 1/4" SS 4
P/N 4-136 INCL.4-136A, 4-137, & 4-137A
P/N 4-136 INCL.4-136A, 4-137, & 4-137A
P/N 4-136 INCL.4-136A, 4-137, & 4-137A
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PAGE 31
Call 1 [phone] for assistance
Week Of:
SWEEPER MAINTENANCE RECORDS
Maintenance Item
Daily
Park Machine with Brooms Up
Shake Filter with Crank
Remove and Empty Hopper
Open Hood
Plug In Charger to 110V Outlet
Clean Machine with "Pledge" and Cloth
Check Main Broom for Debris
Weekly
Check Battery Water Level
Inspect Floor Seals
Check Clutch Adjustment
Inspect Main and Side Brooms
Monthly
Lubricate the Front Caster
Remove Main Broom and Inspect
Check Wiring Connections
Inspect Battery Terminals
Shake Filter with Crank for 1 minute
Annual
Install "Wear Pack"
Inspect the Belt Tension Spring
Monday Tuesday Wednesday Thursday Friday
Supervisor:
Operator's Name: