FACTORY UTV Can-Am Maverick Door package User manual

Factory UTV Can-Am Maverick Door package instruction guide v2
Guide covers 2 and 4 seat models
All Terrain High Density Door Panels / Side Armor Kit for UTV’s
Can-Am Maverick Door package
Installation guide
Contact Us: FACTORY UTV LLC.
9237 Beatty Drive Sacramento, CA 95826
Phone : [phone]
E-mail : [email protected]
Go online: www.Factoryutv.net

Factory UTV Can-Am Maverick Door package instruction guide v2
Right BlockerBracket 1
Right Front Latch Mount 1
Right FrontDoorMount 1
Right Rear Hinge Mount 1
Right Door 1
Right Door Hardware
LeftBlockerBracket 1
Left Front Latch Mount 1
LeftFront DoorMount 1
Left Rear Hinge Mount 1
Left Door 1
Left Door Hardware
Factory UTV Can-Am Maverick Door Kit
*Note:
Direction of parts
4 seater models will have an
additional set of doors, and
center hinge mounts with latches
trim or cut stock plastic panel
as needed
Door Coupler 2
Universal Door
Hardware
Hardware is Pre-Assembled

Factory UTV Can-Am Maverick Door package instruction guide v2
Remove side belts
Please Read Guide
Before Installation
To determine
If you can install this accessory,
or if it needs to be professionally installed
YOU WILL HAVE TO DRILL & MODIFY YOUR VEHICLE
THIS MAY VOID YOUR
VEHICLE MANUFACTURE’S WARRANTY
(Our door upgrades are safe, if installed correctly)

Factory UTV Can-Am Maverick Door package instruction guide v2
#4
Stock Panel Disassembly
(Similar steps for 4 seater “MAX” models )
Factory UTV Can-Am Maverick Door Kit
Save All Hardware.
Note placement
for reassembly
*( finger thread bolts In
place for adjustment)
#2
#4 (.B)
# 1
#2
First :
Remove Side Nets (*see page #3)
Remove The Rear Quarter Panels
Second :
Remove The Center Panel
Drill out the (3x) bottom rivets of the center panel.
Gently Pry the (2x) plastic tabs along the top. *(Save)
Remove the (2x) bolts from bottom front quarter panel
Pull center panel away & down from vehicle,
(*note the 2 tabs that mount under the front quarter panel for re-installation)
Third :
Remove Glove box:
Gently pry the plastic bezel Behind the grab bar,
in an up & down motion until free. Remove the (2x) facing bolts,
*(the bar should move a little as needed to reach bolts)
Close & pull glove box out
Remove the (3x) inner bolts in figure #3(.B)
Fourth :
Remove the Front Quarter panel
*(Note , if you have fender flairs, remove entire quarter panel #4 (.B)
(if you do not have fender flairs, you only need to remove the mid-quarter panel #4(.A)
Remove all other bolts shown as per diagram #4 (.A or .B)
# 1
#3 (.A & .B)
(* Some bolts are hidden from plain view)
*If Difficulty with stock panel disassembly, please consult your owners manual
*( Same procedure on both sides )
#4 (.A)
#3 (.B)
#3 (.A)

Factory UTV Can-Am Maverick Door package instruction guide v2
Factory UTV Can-Am Maverick Door Kit
Remove Front “Side Net” Buckle
Save Nut & Bolt
Buckle not used
On The Exposed Bulk Head Or “Face Lip” Of Inner Foot Well Plastic
You Will Have To Cut or trim the plastic as needed to fit & accommodate
the new mount in the next step. (look to page #7 & #8 for reference)
Cut the templates out along black line, line them up on the vehicle
using the outer arch as a reference , trace & cut out plastic
Use Either A Jig Saw Or Recuperating Saw
* Note driver side & passenger sides are different templates
*Trim does not have to be perfect, mark and trim plastic as needed
cuts will be hidden under quarter panel when finished
Cut Out Below Templates (#A) & (#B) along black line for front locations,
4 seater models: trim to fit remaining rear locations
#A
Template #A
Driver side
Template #B
Passenger side
#B
Template #B
Passenger side
Template #A
Driver side
Fold along center
dotted line
#B
Line up outer arch’s
As a reference point
Use templates below to
mark & cut stock panel plastic
4 seater models will have to
cut & trim plastic as needed

Factory UTV Can-Am Maverick Door package instruction guide v2
This page was
intentionally
left blank
For template cutouts
#B #A

Factory UTV Can-Am Maverick Door package instruction guide v2
Factory UTV Can-Am Maverick
*
#2
First:
Mount angled bracket using top bolt, finger thread bolt loosely
Align the back edge to be flush or parallel with the frame
*(use straight lines as a reference )
Mark bolts holes in the center of the frame (square tubing)
Remove angled bracket, check that marked holes are
Evenly centered in square tubing
Holes should be (2 1/8”) inches apart (center -to- center)
Drill (2x) 3/16th holes through the square tubing
& through the plastic foot well
Continue on step *(above)
#1.A
If Your Vehicle Does Not Have These Holes
you will have to drill them for the door latch mounts
Use References Below As A Guide
#1.B
YOU WILL NEED :
A 3/16th” Drill Bit , Drill & Measuring Tape
Ensure holes in foot well are widened & Remove bracket before next step
#2
First:
Locate the mounting holes on the frame *(as shown)
Drill a 3/16th “Pilot” hole through the mounting holes & in to
the plastic behind, as a guide for the next step
Second:
Use a : 20mm (or 3/4” in) Hole Saw
On the inside of the foot well to widen the previously
“piloted” holes, allowing for washer & bolt placement
*(Repeat the same process on both sides)
#1.A
#2
#1.B
#1.B
*Note
Older Models May need
to drill these holes if
not present
*(See Bottom)
3/4”
3/4”

Factory UTV Can-Am Maverick Door package instruction guide v2
Factory UTV Can-Am Maverick
First:
Place front bracket (as shown)
Place spacer washer in-between outer
bracket and frame (passenger side only)
( Finger tighten bolt for adjustment )
Second:
Place the bottom (2x) bolt & washers
through the holes in the inner foot well
( bolts facing away from vehicle )
Adjust bracket to fit
fasten outer nut & washers securely
fasten “top” bolt securely
Front door & blocker bracket
Placement & installation
Once front bracket is mounted
on both sides of the vehicle
Re assemble center panel & front quarter panel
Refer to pg.#3 for re-installation of stock panels
First:
Replace center panel, with plastic plugs on top
(Optional: use self tapping screws to replace rivets (*Not included )
Second:
Replace front quarter panel (*Note tabs & mounts)
Third:
Replace glove box & trim pieces,
Ensure everything is attached securely
(See Page #3 For Details)
Fourth:
Mount the lower front “blocker” bracket
*Note direction of bracket per side
Use stock bolts & Fasten securely
#1
#2
#3
#1
#2
#4
Mounting Instructions
are the same on both sides
4 seater models will install similarly
with center hinge mount & latch.
Cut & trim plastic as needed

Factory UTV Can-Am Maverick Door package instruction guide v2
Factory UTV Can-Am Maverick Door Kit
Same
procedure on both sides.
Finger tighten bolts for
adjustments.
4 seater models: cut & trim
plastic panel as needed.
install center hinge mounts
in a similar fashion.
Rear Door “Hinge” Mount
First:
Install Door Coupler (finger tighten)
Second:
Install Rear Door Hinge Mount
On To The Door Coupler
(*Note direction on bottom of bracket)
Left & Right should fit as shown in (figure #3 )
Third:
Finger Tighten All Bolts Loosely
*( allow for adjustments for hanging door )
Front & Rear
Door Mount Installation
First:
Install Front Door Latch Mount (if not already installed)
Second:
(direction of the top outer tab, should face away from vehicle )
Bolt the (2x) Torx screws & washers to the front mount
(finger tighten bolts loosely for adjustment)
Third:
Bolt vertical latch bolt
Tighten loosely to allow for further adjustments
Front door latch mount
Front latch mount
Rear Hinge mount
Door Coupler
#3
#2
#1
#1
#3
#3
#2

Factory UTV Can-Am Maverick Door package instruction guide v2
Factory UTV Can-Am Maverick Door Kit
(#A) Latch at front of door,
align hinges & hold in place
*(We Recommend leaving plastic film on doors until completion)
#B
All bolts
should be finger tightened to
allow for adjustments once in place.
Fasten all bolts securely when complete.
(#B:) Position door, install (2x) hinge ”pin’s” & (2x) brass washers
downward through the top of door in to door hinge mount
place brass washer in-between top and bottom hinge mount
Door Mounting Adjustments
Final step:
Install foam door stopper on outer lip of latch mount
after door is secured (as to not rough up foam)
*(we recommend graphite / dry lube to prevent hinge wear)
*(if a sealed door is desired, weather stripping can be applied)
*(weather stripping not included)
Door Mounting
First:
Mount, adjust, & Align the door
tighten the bottom bolts, readjust as needed
Second:
Adjust & align the door, Tighten the top bolts,
on door coupler, then on door mount
Third:
Once rear of door is tight, swing door
& check the clearance at latch,
adjust and tighten all bolts securely
make sure door opens & closes freely
and meets up with latch securely
adjust bolts as necessary for a secure fit
When Mounted & Tightened Securely,
Re-attach Rear Quarter Panel
(as shown on page #3)
4 seater models:
Cut & trim plastic panel as needed.
install center hinge mounts,
and door latches in
a similar fashion.
#B
#A
#3
#1
#2
#5