Fairport FPC350 Guide

!
OPERATOR'S
SPARE PARTS &
SERVICE MANUAL
PLATE COMPACTOR
MODEL FPC350, FPC400 &
FPC 450
(GB Version)
Blagden Street
Sheffield
S2 5QS
ENGLAND
Tel: [phone]
Fax: [phone]
Email: [email protected]
Web: www.fairport.uk.com
FAIRPORT
CONSTRUCTION EQUIPMENT LTD
FPC-350, 400 & 450

CONTENTS
PAGE
1. SAFETY ………………………………………………………………………… 2
SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT ………….. 2
2. TECHNICAL DATA ……………………………………………………………. 3
3. USING THE MACHINE FOR THE FIRST TIME……………………………. 4
4. ROUTINE MAINTENANCE …………………………………………………… 4
5. STARTING THE ENGINE ……………………………………………………. 5
6. OPERATOR INSTRUCTIONS ……………………………………………….. 5
7. VEE BELT ADJUSTMENT ……………………………………………………. 5
8. WARRANTY CONDITIONS AND CLAIMS PROCEDURE ………………... 5
CONDITIONS …………………………………………………………………... 6
CLAIMS PROCEDURE ………………………………………………………... 6
9. REPAIRS AND ESTIMATES ………………………………………………….. 7
10. ENVIRONMENT....……………………………………………….…….……….. 7
11. PARTS LIST
MACHINE ……………………………………………………………….. 8
POLYPAD MAT KIT…………………………………………………….. 14
WATER SPRINKLER KIT ……………………………………………... 15
TRANSPORTER KIT……………………………………………………. 17
EC Declaration Of Conformity
FPC-350, 400 & 450 1

1. SAFETY
Do not operate this machine unless all guards are in position and secure.
Do not smoke when refuelling.
Do not refuel with engine running.
Wipe up spilt fuel.
Do not overfill.
Dispose of fuel contaminated wipes safely
Do not run engine in enclosed areas without adequate ventilation.
Do not run engine in an area that has a hazardous or explosive atmosphere.
Disconnect H.T. lead from spark plug on petrol engines before carrying out any
maintenance.
Turn off fuel when not using machine.
Wear protective footwear, ear defenders and gloves.
Comply with site safety regulations.
Check condition and tightness of anti-vibration mounts between engine plate and
base plate before lifting.
SAFETY PICTOGRAMS USED ON FAIRPORT EQUIPMENT
FPC-350, 400 & 450 2

2. TECHNICAL DATA
ENGINE
MODEL ENGINE
MANUFACTURER
ENGINE
MODEL
POWER
(HP/kW)
FPC350 Honda GX160 5.5/4.0
FPC400 Honda GX160 5.5/4.0
FPC450 Honda GX160 5.5/4.0
DIMENSIONS
MODEL HEIGHT – H
(mm)
LENGTH – L
(mm)
WIDTH – W
(mm)
CONTACT
AREA (sq.
m)
WEIGHT
(kg)
FPC350 614 625.2 350 0.13 65
FPC400 614 625.2 400 0.14 67
FPC450 614 625.2 450 0.16 69
H
LW
PERFORMANCE
MODEL CENTRIFUGAL
FORCE (kN)
COMPACTION
RATIO (kg/m²)
VIBRATION
LEVELS (m/sec²)
FPC350 14 500 TBA
FPC400 14 435 2.60*
FPC450 14 440 2.87*
*Tested in accordance with BS EN 500-4 on uncompacted granular sub base
materials and is the minmum expected level.
NOISE EMMISIONS
MODEL GUARANTEED SOUND
POWER LEVEL (dB Lwa)
FPC350 107
FPC400 107
FPC450 107
FPC-350, 400 & 450 3

3. USING THE MACHINE FOR THE FIRST TIME
When the machine is delivered from Fairport it will have no oil in the engine. Please
refer to the Engine Manufacturers Manual issued with the machine for instructions on
filling the engine with the correct type and quantity of oil.
When the machine is delivered from Fairport there is oil in the vibrator unit. Refer
to Section 4 for advise on checking the oil level and topping up as required.
4. ROUTINE MAINTENANCE
(See Also The Engine Manufacturer’s Book Issued With The Machine)
Daily: Check engine oil level twice daily.
Check tightness of all fastenings after first days use, thereafter check
monthly.
Check belt tension after first days use, thereafter check monthly.
Clean air filter daily if working in dusty conditions.
Clean base plate throroughly if compacting black-top or lean concrete.
Weekly: Clean air filter (see “daily”).
Check Vibrator Oil Level
Monthly: Check tightness of fastenings.
Check condition and tightness of anti-vibration mounts. Poor condition
of vibration mountings can lead to a deterioration of the product
vibration levels.
Check belt tension.
Vibrator Unit
Remove the Oil Level Plug to check the oil level. The level should be at the bottom of
the thread in the vibrator end face. To top up, remove the filler plug and fill with Total
PRESLIA 32 or equivalent.
FPC-350, 400 & 450 4
FILLER PLUG
OIL LEVEL PLUG
OIL
LEVEL

5. STARTING THE ENGINE
Check oil level
Turn fuel tap on.
Put speed control lever to tick-over.
If engine is cold, close the choke (petrol engines only).
Turn engine switch to ON(1) position.
Pull the starter rope toggle lightly until resistance is felt, then pull briskly using quick
short pull. Do not pull rope to its full extent or allow toggle to snap back against
engine. Return gently to avoid damage.
Whenthe engine is warm, open choke.
Position engine speed control lever to give required engine speed (usually full
speed).
Commence vibration – the compactor is self – travelling.
To stop the engine, postion the engine speed control to slow and turn the engine
switch to off(0).
Turn the fuel valve off.
6. OPERATOR INSTRUCTIONS
Read section (1) - Safety.
NOTE: Drive between engine and vibrator is through a centrifugal clutch. Vibration
will commence as engine speed is increased.
Position the engine speed control lever to give required speed (usually full speed).
Commence compaction. The compactor is self-travelling. Its speed of travel and the
number of passes required to achieve optimum compaction depends on the type and
condition of material being compacted and the layer depth.
Uniformly graded granular material compacts far more efficiently than wet cohesive
material.
When Compacting block paving always use a rubber attachment mat, contact your
agent for details.
When compacting blacktop always use a water spray, contact your agent for details.
Do not run the machine on solid surfaces, as this is likely to cause damage.
7. VEE BELT ADJUSTMENT
It is important to note that belt tension in this application is much less than is
generally accepted as normal. Too high a belt tension may lead to engine damage,
excessive vibration in the handle, short belt life and short vibrator shaft bearing life
due to excessive transmission of vibration through the belt. Correct adjustment is
achieved by moving the engine back to just take the slack out of the belt. With light
finger pressure on top of the belt and at the centre of the span, a deflection of
between 5mm and 10mm is expected.
8. WARRANTY CONDITIONS AND CLAIMS PROCEDURE
All products supplied by Fairport Construction Equipment Ltd (hereafter referred to as
FCE) are warranted to be free of defects due to faulty materials or workmanship for a
period of 12 months from the date of original despatch from FCE or as specified
below:
FPC-350, 400 & 450 5

Hydraulic hoses and hydraulic couplings – 3 months.
Hydraulic accumulators – 6 months.
Flexible drives – 6 months.
All spare parts used in repairs carried out by FCE or an authorised dealer or
repairer – 3 months.
If the goods have been purchased through a stockist the above warranty periods also
apply from receipt of the goods by the user of the equipment up to a total of a further
6 months from date of despatch from FCE whichever is earlier.
Filter elements, gauges and oils are specifically excluded from this warranty.
FCE shall at their option repair or replace during normal working hours goods
accepted as faulty free of charge to the user.
For proprietary items such as engines, the original manufacturer’s warranty and
conditions shall apply.
CONDITIONS
The goods shall be returned at the purchaser’s expense to FCE or to a destination
FCE may reasonably direct. Carriage costs will be refunded if warranty is accepted.
Warranty claims will not be considered where there is evidence that failure has been
caused by carelessness, improper use, negligence, inadequate servicing, incorrect
engine speeds, fair wear and tear or non-compliance with instructions issued by the
manufacturer.
To the extent permitted by law, the liability of FCE under this section is confined only
to providing a remedy for defective goods and does not extend to any consequential
loss, loss of profit, injury or damage suffered.
Warranty will not be accepted on dismantled goods unless dismantling was carried
out with the written permission of FCE.
No claim shall be considered if other than genuine parts supplied by FCE have been
used.
Products are only covered by this warranty in the country to where they were
supplied by FCE.
Warranty on products applies only to the original user of the equipment.
This warranty shall not apply if the serial number or other identifying numbers or
marks applied by FCE have been removed, defaced or are otherwise illegible.
CLAIMS PROCEDURE
Check that the goods are still under warranty before returning them to FCE (see
above for warranty periods).
Return the goods to FCE with an order number for the work to proceed. If warranty
is accepted no charge will be made. If warranty is not accepted a quotation will be
given for the repair and the conditions under the section headed REPAIRS AND
ESTIMATES will apply.
In the customer’s interest, goods must be accompanied by documentation detailing
the nature of the fault or its symptoms. Phrases such as ‘Faulty’ are unacceptable
FPC-350, 400 & 450 6

and will result in delays and possible charges to defray costs incurred in identifying
the fault.
In the case of hydraulic breakers and power packs, both the breaker and the pack
should be returned.
9. REPAIRS AND ESTIMATES
When returning a machine, or an assembly for repair, always include an Advice Note
quoting model and serial number of the machine.
An official order must also be forwarded to FCE giving detailed instructions. No
repair work can be carried out unless covered by an official order.
An estimate will be submitted before proceeding with any repair. To partly cover the
cost in dismantling, cleaning and inspection, a small charge will be made, this
however will be waived upon receipt of your official instructions to proceed with the
repair.
In the event of the estimate not being accepted, a further charge will be made to
defray the rebuilding of the machine.
Estimates must be treated as approximate only as it may be found necessary to use
additional parts on further examination.
10. ENVIRONMENT
This machine contains materials that can be recycled. We recommend that when the
machine is disposed off it is done safely and in a way that protects the environment.
Part Description Materials
Engine Aluminium and steel
Baseplate Steel
Engine Frame Steel
Engine Bedplate Steel
Belt Cover High Density Polyethylene
Handle Steel and Polyurethane
Ant vibration Mounts Steel and rubber
Block Paving Kit (if fitted) Steel and Polyurethane
Water Bottle Kit (if fitted) Steel and Medium Density Polyethylene
Transporter Kit (if fitted) Steel and Rubber
FPC-350, 400 & 450 7

10. PARTS LIST - MACHINE DRIVE SYSTEM
Parts List Part Code Description Qty Required
1 W14702 Belt Guard 1
2 W87300 Vee Belt 1
3 W87060 Clutch 1
4 P80167 1/4 UNF x 1 1
5 W432/6 Spring Washer 1
6 P80120 Large Washer 1
8 W14689 Belt Guard Back Plate 1
9 W14681 Engine Spacer 1
10 W466/5/8 Csk Setscrews 4
11 W437/8/20 M8 x 20 Setscrew 2
12 W432/8 M8 Spring Washer 2
13 W418/8 M8 Washer 2
14 W14690 Engine Shaft Key 1
1
8
3
2
9
14
10
6
4
12 11
7
13
5
FPC-350, 400 & 450 8

PARTS LIST – MACHINE
Parts List Part Code Description Qty Required
1 W14641 Frame 1
2 W81731 Honda GX160 1
3 W14640 Engine Bed Plate 1
4 W14686 Engine Fixing Plate 1
5 W418/8 Washer 4
6 W437/8/45 Setscrew 4
7 W440/8 Nut 4
8 W432/8 Spring Washer 4
9 W88914 Buffer 1
10 W432/10 Spring Washer 1
11 W440/10 Nut 1
12 W435/8/25 Setscrew 1
13 W432/8 Spring Washer 1
14 W437/8/20 Setscrew 4
15 W418/8 Washer 4
16 W480/8 Nyloc Nut 4
FPC-350, 400 & 450 9

PARTS DIAGRAM - MACHINE
A
DETAIL A
3
5
6
7
8
4
B
DETAIL B
9
10
11
12
13
C
DETAIL C
14
15
16
1
2
FPC-350, 400 & 450 10

PARTS LIST – BASE PLATE
Parts List Part Code Description Qty Required
1 W14653 End Cap 1
2 W14679 Gasket 2
3 W81090 Bearing 2
4 W14659-2 Eccentric Weight 1
5 W14652 Base (FPC350) 1
5 W14657 Base (FPC400) 1
5 W14658 Base (FPC450) 1
6 W87301 Key 8 x 7 x 15 1
7 W81270 Oil Seal (Up To Serial No. 58427) 1
7 W81271 Oil Seal (From Serial No. 58428) 1
8 W14655 End Cap (Up To Serial No. 58427) 1
8 W14707 End Cap (From Serial No. 58428) 1
9 W14656 Pulley 1
10 W435/10/40 Hex Bolt M10 x 40 1
11 W68574 Filler Cap 1
12 W418/10 M10 Washer 1
13 W535/10 M10 Nordlock Washer 1
14 W455/10/30 M10 x 30 Socket Head Cap Screw 2
15 W14659-1 Eccentric Shaft (Up To Serial No. 58427) 1
15 W14706 Eccentric Shaft (From Serial No. 58428) 1
16 P85034 Dowty Washer 1
17 W432/10 M10 Spring Lock Washer 1
18 W455/6/18 M6 Socket Head Capscrews 8
19 W432/6 M6 Spring Washer 7
20 P70282 Dowty Washer 1
21 W437/10/18Z M10 Setscrews 4
22 W88911 AV Mounts 4
23 W432/10 M10 Spring Washers 8
-- W418/10 AV Mount M10 Washers 4
-- W440/10 AV Mount M10 Nuts 4
FPC-350, 400 & 450 11

FPC-350, 400 & 450
PLATE
1
2
3
4
15
5
7
8
9
12
11
6
16
14
17
10
13
22
21
23
18
18
20
19

PARTS LIST - MACHINE
Parts List Part Code Description Qty Required
1 W14648 Handle 1
2 W88913 AV Mount AVM 272/01 4
3 W435/8/16 M8 x 16 Hex Bolt 4
4 W480/8 M8 Nyloc Nut 4
5 W432/8 M8 Spring Lock Washer 4
6 W14645 Top Plate 1
7 W14683 Handle Pivot Bolt 2
8 W88912 Handle Bush 2
9 W418/8 M8 Washer 4
FPC-350, 400 & 450

PARTS DIAGRAM
FPC-350, 400 & 450
2
5
3
6
1
7
8
9
4

PARTS LIST – POLYPAD MAT KIT
MODEL PARTS LIST PART CODE DESCRIPTION QTY
REQUIRED
FPC350 1 W14758 Polypad 1
2 W14757 Clamp Bracket 1
FPC400 1 W14726 Polypad 1
2 W14730 Clamp Bracket 1
FPC450 1 W14727 Polypad 1
2 W14731 Clamp Bracket 1
Common
Parts
3 M10 x 40
Coach Bolts
4
4 W480/10 M10 Nyloc Nut 4
5 W418/10 M10 Washer 4
The Paving Mat Kits have been designed to allow the machine to be used for
compacting hard paving. To fit the mat, insert the lugs on the Mat into the slots in the
Baseplate. Fold under the machine. Ensure that the correct size of Paving Mat is
selected to match the Baseplate width.
1
2
3
5
4
FPC-350, 400 & 450

PARTS LIST – WATER SPRINKLER KIT
MODEL PARTS LIST PART CODE DESCRIPTION QTY
REQUIRED
FPC350 -- W14697 Spray Bar
Complete
--
1 W14696 Spray Bar 1
2 W80566 Insert 2
FPC400 -- W14699 Spray Bar
Complete
--
1 W14698 Spray Bar 1
2 W80566 Insert 2
FPC450 -- W14701 Spray Bar
Complete
--
1 W14700 Spray Bar 1
2 W80566 Insert 2
Common Parts
3 W14651 Water Bottle 1
4 W88460 ¼” BSP M/F
Elbow
1
5 W87864 ¼” BSP M/F
Ball Valve
1
6 W88046 Hose Tail ¼” x
¼”
1
7 W14713 Hose 1
8 W84189 O Clip 2
FPC-350, 400 & 450 2

PARTS DIAGRAM
3
4
5
6
7
8
1
2
9
10
FPC-350, 400 & 450 3

PARTS LIST – TRANSPORTER KIT
Parts List Part Code Description Qty Required
1 W14673 Wheel Carriage 1
2 W14674 Wheel Bracket 1
3 W14673-9 Axle 1
4 0079-00 Wheel 2
5 W14716 Wheel 2
6 W800-8 Indexing Plunger 1
7 Nut – Indexing Plunger 1
8 W418/12 M12 Washer 2
9 W480/12 M12 Nyloc Nut 2
10 W418/8/25 M8 x 25 Washer 2
11 W432/8 M8 Spring Lock Washer 2
FPC-350, 400 & 450 4

PARTS DIAGRAM – TRANSPORTER KIT
FPC-350, 400 & 450
1
2
3
4
5
6
7
8
9
10
11
12