Fairport FBS40M Guide

OPERATION, SPARE PARTS
AND SERVICE MANUAL
MANUAL BLOCK SPLITTER
(FBS40M MODEL)
FAIRPORT
CONSTRUCTION EQUIPMENT LIMITED
Blagden Street
Sheffield
S2 5QS
ENGLAND
Tel: [phone]
Fax: [phone]
Email: [email protected]
Web: www.fairport.uk.com

2
PAGE DESCRIPTION
2-3 SAFETY AND OPERATION OF THE BLOCK SPLITTER
4 TECHNICAL DATA & UNDERSTANDING YOUR BLOCK SPLITTER
6 WARRANTY CONDITIONS AND CLAIMS PROCEDURE
7 REPAIRS AND ESTIMATES
7 ENVIRONMENT
8-9 PARTS LIST
12 EC DECLARATION OF CONFORMITY
CONTENTS

3
SAFETY AND OPERATION OF THE BLOCK SPLITTER
DESCRIPTION
The FBS40M block splitter is designed to cut materials such as paving slabs, paving blocks
and building blocks etc. with parallel faces. The maximum depth of slab that may be cut is
210mm, the minimum is 45mm and the maximum width is 400mm.
SAFETY
Ensure splitter is standing on a firm level surface.
Wear eye protection, gloves and safety footwear.
Do not allow hands or feet to be between the blades when carrying out any blade
adjustments.
Ensure the Handle is in its fully upright position between cuts.
Never leave the machine unattended with the Handle in the upright position. The
Handle should be left in its lowered position.
When moving the machine ensure there is no material on the table which will slide
off when the machine is tilted.
Never use additional extension bars other than the one provided with the machine.
Take care when adjusting the cutting table –there is a risk of trapping fingers.
CAUTION
Avoid warped or ‘green’ blocks and slabs. These will break prematurely and not
where required. All slabs must have flat parallel faces; riven slabs are unsuitable for
splitting.
Check sharpness of blades regularly. Cut only with blades in good condition. Replace
if worn or damaged.
Do not attempt to cut material of a size outside the range of the splitter.
It is not possible to be specific with regard to the types of materials that are suitable for
splitting and that are unsuitable. Generally a material that splits quickly, easily and cleanly
with a sharp crack-like noise is suitable; a material that splits irregularly and requires a high
level of effort is unsuitable. If the material appears to crush or crumble during the cutting
action then this may indicate that the material is too soft and unsuitable. Repeated
attempts to cut this material will damage the machine and this will not be covered by
warranty.
ADJUSTMENTS
In order to obtain a clean cut (break) it is essential that the upper blade is parallel to the
surface of the material to be cut. To ensure this, place the material to be cut across the lower
blade, pull the handle downwards so that the top blade just contacts the material. If the top
blade is only in contact at one end of the material, slacken the hand screw and continue to
operate the handle to create a slight pressure. This will automatically adjust the top blade so
that it is parallel to the material surface. Check that the blade contacts all the way along and
then retighten the hand screw.

4
OPERATION
Before operating the machine, check to ensure there are no loose, missing or
damaged parts. Repair or replace parts here necessary.
Ensure the Stabilising Leg is in its lowered position and locked in position.
Check the blade adjustment as above.
Place the material between the blades so that the cutting action is in the centre of
the blades and not towards one end.
Pull the Handle downwards with firm pressure until the material splits. Once split,
return the handle to its upright position.
If the material is difficult to split, the telescopic Handle can be adjusted to give
additional cutting force.
DO NOT attempt to use an alternative extension to that provided with the machine
as this may be dangerous and may cause injury to the operator and damage to the
machine.
Clear all debris from around blades after each cut.
SAFETY DECALS
TECHNICAL DATA
MODEL
FBS40M
Length mm
992mm
Width mm
265mm
Height mm
1031mm
Weight Kg
65kg
Max Cutting Length mm
400mm
Max Cutting Depth mm
210mm
Min Cutting Depth mm
45mm

5
UNDERSTANDING YOUR BLOCK SPLITTER
265mm
992mm
1031mm
HANDLE
UPPER BEAM
CUTTING TABLES
LOWER BEAM
STABILIZING LEG
TELESCOPIC HANDLE
ADJUSTING SCREW

5
WARRANTY CONDITIONS AND CLAMS PROCEDURE
All products supplied by Fairport Construction Equipment Ltd (hereafter referred to as FCE)
are warranted to be free of defects due to faulty materials or workmanship for a period of 12
months from the date of original despatch from FCE or 3 months for all spare parts used in
repairs carried out by FCE or an authorised dealer or repairer.
If the goods have been purchased through a stockist the above warranty periods also apply
from receipt of the goods by the user of the equipment up to a total of a further 6 months
from date of despatch from FCE whichever is earlier.
Filter elements, gauges and oils are specifically excluded from this warranty.
FCE shall at their option repair or replace, during normal working hours, goods accepted as
faulty free of charge to the user.
For proprietary items such as engines, the original manufacturer’s warranty and conditions
shall apply.
CONDITIONS
The goods shall be returned at the purchaser’s expense to FCE or to a destination FCE may
reasonably direct. Carriage costs will be refunded if warranty is accepted.
Warranty claims will not be considered where there is evidence that failure has been caused
by carelessness, improper use, negligence, inadequate servicing, incorrect engine speeds, fair
wear and tear or non-compliance with instructions issued by the manufacturer.
To the extent permitted by law, the liability of FCE under this section is confined only to
providing a remedy for defective goods and does not extend to any consequential loss, loss
of profit, injury or damage suffered.
Warranty will not be accepted on dismantled goods unless dismantling was carried out with
the written permission of FCE.
No claim shall be considered if other than genuine parts supplied by FCE have been used.
Products are only covered by this warranty in the country to where they were supplied by
FCE.
Warranty on products applies only to the original user of the equipment.
This warranty shall not apply if the serial number or other identifying numbers or marks
applied by FCE have been removed, defaced or are otherwise illegible.
CLAIMS PROCEDURE
Check that the goods are still under warranty before returning them to FCE (see above for
warranty periods).
Return the goods to FCE with an order number for the work to proceed. If warranty is
accepted no charge will be made. If warranty is not accepted a quotation will be given for the
repair.
In the customer’s interest, goods must be accompanied by documentation detailing the
nature of the fault or its symptoms. Phrases such as ‘Faulty’ are unacceptable and will result
in delays and possible charges to defray costs incurred in identifying the fault.

7
REPAIRS AND ESTIMATES
When returning a machine, or an assembly for repair, always include an Advice Note quoting
model and serial number of the machine.
A purchase order must also be forwarded to FCE giving detailed instructions. No repair work
can be carried out unless covered by a purchase order.
An estimate will be submitted before proceeding with any repair. To partly cover the cost in
dismantling, cleaning and inspection, a small charge will be made; this however will be waived
upon receipt of your official instructions to proceed with the repair.
In the event of the estimate not being accepted, a further charge will be made to cover the
rebuilding of the machine.
Estimates must be treated as approximate only as it may be found necessary to use additional
parts on further examination.
ENVIRONMENT
This machine contains materials that can be recycled. We recommend that when the
machine is disposed of, it is done safely and in a way that protects the environment.
Part Description
Materials
Frame
Steel
Tables
Steel
Springs
Steel
Fasteners
Steel
Wheels
Plastic/ Rubber
Blade
Steel
Handles
Steel

8
PARTS LIST
ITEM
No.
PART NO.
DESCRIPTION
QTY
1
W172000
FRAME
1
2
W172001
TABLE SUPPORT
2
3
W172002
ADJUSTMENT BRACKET
1
4
W172003
UPPER BEAM
1
5
W172004
CAM BRACKET
1
6
W172005
LINK BRACKET
1
7
W172006
FOOT PLATE
1
8
W172007
CUTTING TABLE
2
9
W172008
LOWER BEAM
1
11
W172010
ADJUSTMENT SCREW
1
12
W172011
HANDLE
1
13
W172015
HANDLE EXTENSION TUBE
1
14
W172012
WHEEL
2
15
W172203
CONICAL SPRING FOR TABLE
8
16
W172204
INNER TENSION SPRING
2
17
W172205
OUTER TENSION SPRING
2
18
W172014
RETAINING BAR
1
19
W172206
TABLE RETAINING PINS
2
20
W172207
12MM CIRCLIP
21
W172208
R CLIP
2
22
SET OF DECALS
1
23
W172016
TUBE END INSERT
--
FASTENER KIT
1
--
DECAL SET

9
Manufacturer's Name: Fairport Construction Equipment Ltd
Manufacturer's Address: Blagden Street
Sheffield
South Yorkshire
S2 5QS
Declares that this product: FBS40M
Description of Equipment: MANUAL BLOCK SPLITTER
Serial Number …………………
Conforms to the following Directive: Machinery Directive: 2006/42/EC
BSEN12100-1: 2010 Safety of Machinery
Contact Details for Manufacturers: Ian Morris
Signatory etc.: General Manager
Fairport Construction Equipment Ltd
Blagden Street
Sheffield. S2 5QS
Tel: [phone]
Fax: [phone]
Signature:
Place of Declaration: As above
Date: ……………………………………………………
EC DECLARATION OF CONFORMITY