Falcon Foodservice Equipment PRO LITE LD115 Quick guide

INSTALLATION and SERVICING INSTRUCTIONS for
LD115, LD116 and LD117 HOTCUPBOARDS
LD118, LD119 and LD12 AMBIENT CUPBOARDS
Important Installation Information
The installer must ensure that installation of the unit(s) is in conformity with
regulations in force at the time. For the UK, particular attention requires to be paid
to:-
BS7671 IEE Wiring Regulations
Electricity at Work Regulations
Health and Safety at Work Act
Fire Precautions Act
The unit has been E-marked on the basis of compliance with the Low Voltage and
EM Directives for the voltage stated on the data plate.
WARNING: THIS APPLIANCE MUST BE EARTHED!
Preventive Maintenance Contract
In order to obtain maximum performance from the equipment, we would recommend
that a maintenance contract be arranged with Serviceline . Visits may then be made
at agreed intervals to carry out adjustments and repairs. A quotation for this service
will be provided upon request. ontact Serviceline as detailed below:-
Tel: [phone] Fax: [phone]
Falcon Foodservice Equipment
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
e-mail: [e-mail]
T1 332 Ref. 2

B = Base Unit S = Stand Mounting Unit
Type Width Depth Height Vertical learance Side/Rear l. Power Rating Fuse Rating
LD115 Hotcupboard Model
B 300mm 550mm 650mm n/a 50mm 0.48kW 3A
LD116 Hotcupboard B 450mm 550mm 650mm n/a 50mm 0.48kW 3A LD117 Hotcupboard B 600mm 550mm 650mm n/a 50mm 0.48kW 3A LD118 Ambient upboard B 300mm 550mm 650mm n/a n/a - -
LD119 Ambient upboard B 450mm 550mm 650mm n/a n/a - - LD120 Ambient upboard B 600mm 550mm 650mm n/a n/a - -
Weight
18kg 22kg 28kg 18kg 22kg 28kg
Technical Installation Information Table

Figure 1 - Front View
Figure 2
SECTION 1 - SITING
PRO-LITE models have been designed in a modular
form which consists of base, counter and free-standing
units.
Information relating to individual models is listed in
Table 1.
The unit should be installed upon a firm, level surface
and adjustable feet are provided for levelling purposes.
Vertical and horizontal clearances required from the top
and sides of a particular unit to any overlying
combustible surface (ie wall, partition, etc) are listed in
Table 1. Relevant fire regulations must be complied
with.
Mounting Counter Units upon a Hotcupboard/
Ambient Cupboard
PRO-LITE hotcupboards are designed to be used in
conjunction with counter models. Assembly is achieved
by means of two shouldered fixings being applied to the
underside of a top unit from inside a base appliance as
detailed in Figure 1.
SECTION 2 -
ELECTRICAL SUPPLY AND CONNECTION
HOTCUPBOARDS ONLY
Electrical ratings are as stated on the unit data
plate. The listing in Table 1 is based on standard
UK specification at 23 V
~
.
Wiring must be executed in accordance with the
regulations listed in this booklet.
WARNING: Each individual appliance must be
earthed!
After completion of installation, the method of operation
should be demonstrated to the kitchen staff.
The isolating switch location, for use in an emergency
or during cleaning should also be pointed out.
LD115, LD116 and LD117 HOTCUPBOARDS
These models are designed to be connected to a single
phase A supply using the 2 metre mains lead fitted as
standard.
Wires are coloured in accordance with the following
code and should be connected to the plug as follows:
EARTH to terminal marked E or coloured GREEN or
GREEN/YELLOW.
NEUTRAL to terminal marked N or coloured BLA K.
LIVE to terminal marked L or coloured RED.
Units which receive power from a plug, adaptor or
distribution board must be individually protected by a
fuse with an appropriate rating. (See Table 1)
Any replacement supply cable must be 1.5mm
2
, cord
code designation 245 IE 57 ( ENELE H05 RN-F).
For internal connection, outer sheathing must be
stripped 140mm from the cable end. The live and
neutral conductors must be trimmed so that the Earth
conductor is longer by 50mm. Pass inlet cable through
the rear panel cord grip and ensure that the cable is
routed without leaving excessive free length inside the
appliance.
SECTION 3 -
USING AND CLEANING PRO-LITE UNITS
IMPORTANT: GENERAL NOTES ON CLEANING
Disconnect unit from electricity supply prior to
cleaning
Never use a coarse abrasive to clean exterior
panels. A soft cloth with a warm water and
detergent solution is sufficient.
Never attempt to steam clean a unit or hose it down
with a jet of water.
LD115, LD116 and LD117 HOTCUPBOARDS
Using a Hotcupboard
Operating Switch
The neon is illuminated when
the switch (Figure 2) is in the
ON position supplying power
to the element.
The cupboards are fitted with
spring-loaded door hinges to
ensure minimum heat loss
when in operation.
When loading/unloading, do not leave doors open
longer than necessary.
Cleaning a Hotcupboard/Ambient Cupboard
When cool, clean with a detergent/water solution and
dry thoroughly. Stubborn stains may be removed with
soap filled steel pads but care should be taken when
cleaning stainless steel surfaces. Never use harsh
abrasives on such a finish. Shelves can be removed for
cleaning. However, the lower shelves of heated cup-
boards are fixed and must be cleaned in position.
Ensure no excess water runs into the element and
terminal compartments.

LD115, LD116 and LD117 HOTCUPBOARDS
WIRING DIAGRAMS
SECTION 4 - SERVICING
LD115, LD116 and LD117 HOTCUPBOARDS
SERVICE ACCESS
Chamber Base Plate
Undo base plate fixings from inside chamber and lift
base away from the unit.
Control Switch Access - Removing the Hob Unit(s)
Undo hob unit(s) fixings from inside the chamber and lift
away the hob unit.
DOOR ITEMS
Removing the Door
Undo spring hinge fixings and remove.
Replace in reverse order, ensure the doors align
correctly.
Door Handle
Remove the door as detailed above.
Drill out pop rivets on the door edges and separate the
door halves.
Undo the handle fixings and remove the handle.
Replace in reverse order.
FUNCTIONAL COMPONENTS
Operating Switch/Neon
Remove hob unit(s).
Remove the electrical connections noting their posi-
tions.
Unclip the switch module spring clips and push the
module out.
Replace in reverse order.
Elements
Remove chamber base panel.
Undo the electrical connections noting their positions.
Undo element fixings and remove element.
Replace in reverse order.
Terminal Block
Remove chamber base panel.
Remove electrical connections from the terminal block,
noting their positions.
Undo block fixings and remove.
Replace in reverse order.
Cable
Remove chamber base plate.
Undo the mains cable cord grip at the rear of the unit.
Undo electrical connections at terminal block and
remove cable.
Replace in reverse order. Ensure that the cable is led
through the securing clamp and is pulled taut before
clamp is tightened.
PRO-LITE SHORT SPARES
LD115, LD116 and LD117 Hotcupboards
73524 1 Switch
73511 6 Neon
7353 1 Element