Falcon FE2M User manual

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User, installation, and servicing instructions
CONVECTION OVENS
FE2M, FE3D, FE4D, FE4M
Read these instructions before use.
T101063
Rev No 2
Published: 06/06/22
DATE PURCHASED:
MODEL NUMBER:
SERIAL NUMBER:
DEALER:
SERVICE PROVIDER:

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Original Instructions
Falcon Foodservice Equipment
HEAD OFFICE
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
PREVENTATIVE MAINTENANCE CONTRACT
To obtain maximum performance from this unit regular servicing of the appliance should be undertaken to
ensure correct operation, it is functioning as intended, and safe to use. We recommend servicing in
accordance with SFG20 Maintenance Schedules and as a minimum, after 2,500 hours of use, or annually,
whichever comes first and that a maintenance contract be arranged with an appointed service contact.
Visits may then be made at agreed intervals to carry out adjustments and repairs.
WEEE Directive Registration No. WEEE/DC0059TT/PRO
At end of appliance life, dispose of appliance and any replacement parts in a
safe manner, via a licensed waste handler. Appliances are designed to be
dismantled easily and recycling of all material is encouraged whenever
practicable.
Dear Customer
Thank you for choosing Falcon Foodservice Equipment.
This manual can be downloaded from www.falconfoodservice.com or scan
here:
IMPORTANT: Please keep this manual for future reference.

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SYMBOLS
SCREWDRIVER
SPANNER
COOKING OIL
GREASE
WARNING
SPARK IGNITION
FLAME
VIEWPORT
ALLEN KEY
IGNITER
C SPANNER
REMOVE DEVICE
PLUG REMOVER

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•This appliance may be discoloured due to testing.
•These instructions are only valid if the country code appears on the appliance. If the code does
not appear on the appliance, refer to the technical instructions for adapting the appliance to the
conditions for use in that country.
•Installation must meet national or local regulations. Attention must be paid to: safety
(installation & use) regulations, health and safety at work act, local and national building
regulations, fire precautions act.
•To prevent shocks, this appliance must be earthed.
•This unit is fitted with an equipotential connection at the rear on the base.
•This appliance has been UKCA/CE marked based on compliance with the relevant Electrical and
Electromagnetic Compatibility (EMC) Regulations/Directives for the voltages stated on the data
plate.
•This equipment is for professional use only and must be used by qualified persons.
•The installer must instruct the responsible person(s) of the correct operation and maintenance
of the appliance.
•Unless otherwise stated, parts which have been protected by the manufacturer must not be
adjusted by the installer.
•The appliance must be serviced regularly by a qualified person. Service intervals should be
agreed with the service provider.
•Check that no damage has occurred to the appliance or supply cord during transit. If damage
has occurred, do not use this appliance.
•Ensure the supply cord is routed free from the appliance to avoid damage.
•Any model with steam injection to be connected to potable water supply (temporarily or
permanently) shall be installed in accordance with national regulations.

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Training and competence
To help ensure the safe use of this appliance there is a requirement for you to provide whatever
information, instruction, training, and supervision as is necessary to ensure, so far as is reasonably
practicable, the health and safety of all users.
For further help and information on training and competence we would refer you the Health and Safety
Executive website; www.hse.gov.uk document ref: health and safety training INDG345. International
customers should default to the health and safety guidelines provided by your government body.
Risk assessment
As part of managing the health and safety of your business you must control any risks identified in your
commercial kitchen. To do this you need to think about what might cause harm to people and decide
whether you are taking reasonable steps to prevent that harm. This is known as risk assessment. It is
important to consider the environment around the product as well as the product itself. For example, oil
or food spills will present a significant risk so users so the need to immediately clean up such spills must
be reflected in staff training.
For further help and information on risk assessments we would refer you to you the Health and Safety
Executive website; www.hse.gov.uk document ref: risk assessment INDG163. International customers
should default to the health and safety guidelines provided by your government body.

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CONTENTS
1.0 APPLIANCE INFORMATION.....................................................................................8
2.0 OPERATION ..............................................................................................................9
2.1 COMPONENT PARTS & CONTROLS ....................................................................9
2.2 USING THE APPLIANCE –FE2M & FE4M...........................................................13
2.3 USING THE APPLIANCE –FE3D & FE4D............................................................13
3.0 CLEANING AND MAINTENANCE ...........................................................................16
3.1 CLEANING............................................................................................................17
4.0 SPECIFICATION......................................................................................................17
4.1 APPLIANCE WEIGHT TABLE...............................................................................18
4.2 TECHNICAL DATA TABLE ...................................................................................18
5.0 DIMENSIONS / CONNECTION LOCATIONS...........................................................19
6.0 INSTALLATION........................................................................................................21
6.1 SITING / CLEARANCES .......................................................................................21
6.2 ASSEMBLY...........................................................................................................21
6.3 ELECTRIC SUPPLY & CONNECTION..................................................................22
6.4 CONNECTING TO WATER SUPPLY....................................................................23
6.5 FE2M & FE4M COMMISSIONING ........................................................................23
6.6 FE3D & FE4D COMMISSIONING.........................................................................24
7.0 SERVICING..............................................................................................................25
7.1 FE2M AND FE3D CONTROL PANEL REMOVAL.................................................25
7.2 FE4M AND FE4D CONTROL PANEL REMOVAL.................................................26
7.3 BACK PANEL AND OUTER WRAP REMOVAL....................................................26
7.4 DOOR REMOVAL.................................................................................................27
7.5 DOOR HANDLE REMOVAL..................................................................................27
7.6 CONTACTOR / RELAY / BUZZER REMOVAL......................................................28
7.7 HEATING ELEMENTS REMOVAL........................................................................28
7.8 FAN IMPELLOR REMOVAL..................................................................................29
7.9 FAN MOTOR REMOVAL ......................................................................................30
7.10 FE2M AND FE4M OPERATING THERMOSTAT REMOVAL.............................30
7.11 SAFETY THERMOSTAT REMOVAL.................................................................31
7.12 SAFETY THERMOSTAT RESET.......................................................................32
7.13 FE3D AND FE4D TEMPERATURE CONTROL REMOVAL...............................32
7.14 NEON REMOVAL..............................................................................................32
7.15 LED LIGHT STRIP REMOVAL...........................................................................33
7.16 PROXIMITY SENSOR AND LED CONTACT REMOVAL...................................33
7.17 WATER SOLENOID VALVE AND STEAM INJECTION PIPES..........................34

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7.18 CIRCUIT DIAGRAMS........................................................................................35
7.19 WIRING DIAGRAMS .........................................................................................38
8.0 ACCESSORIES........................................................................................................42
9.0 FAULT FINDING ......................................................................................................43
10.0 SPARE PARTS ........................................................................................................44
11.0 SERVICE INFORMATION........................................................................................45

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1.0 APPLIANCE INFORMATION
The data plate shows model information including relevantUKCA/CE-mark certification reference based on
compliance with the Product Safety and Metrology Regulations/GAR, and/or Electrical Safety (LVD) and
Electromagnetic Compatibility (EMC) Regulations/Directives for the Countries as stated.
A - Serial No
B - Model No
C - Gas Category
D - Gas Supply Pressure
E - Gas Type
F - Gas Rate
G - Total Heat Input (Gas)
H - Electrical Supply Voltage
I - Total Electrical Power
J - Magnetic Field Frequency (e.g. induction units or digital communication)
K - Electrical Phase Loading
L –Gas Burner Adjustment Pressure

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2.0 OPERATION
2.1 COMPONENT PARTS & CONTROLS
2.1.1 FE2M
A -
Door
F -
On/Off switch (Green)
B -
Control Panel
G -
Oven shelf support
C -
Oven heat neon (Amber)
H -
Oven shelf
D -
Oven temperature control
I -
Oven Light Switch
E -
Oven timer control

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2.1.2 FE3D
A -
Door
E -
Oven timer control
B -
Control Panel
F -
Oven timer display
C -
Oven temperature control
G -
Oven shelf support
D -
Oven temperature display
H -
Oven shelf

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2.1.3 FE4M
A -
Door
F -
On/Off switch (Green)
B -
Control Panel
G -
Oven shelf support
C -
Oven heat neon (Amber)
H -
Oven shelf
D -
Oven temperature control
I -
Oven Light switch
E -
Oven timer control

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2.1.4 FE4D
A -
Door
E -
Oven timer display
B -
Control Panel
F -
Oven timer control
C -
Oven temperature control
G -
Oven shelf support
D -
Oven temperature display
H -
Oven shelf

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2.2 USING THE APPLIANCE –FE2M & FE4M
2.2.1 Plug the appliance into a 13A socket. Switch on the mains supply.
2.2.2 Set timer control to MAN position, press the ON/OFF switch to the ON position. The fan will rotate.
2.2.3 Turn temperature control knob to the desired temperature.
2.2.4 The amber neon will illuminate while oven is heating.
2.2.5 The neon light will go out when set temperature is reached, and will turn ON/OFF as temperature is
maintained.
2.2.6 An oven light switch is provided to illuminate the cooking chamber. Press and hold to illuminate.
2.2.7 If the door is opened while oven is turned ON, the fan and heating element will be turned OFF and will
turn ON when door is closed.
2.2.8 The oven supplied with a mechanical timer. Turn the control to the required cook time. When the set
time has lapsed a buzzer will sound and the heat will turn OFF. Switch off rocker switch, or turn the
timer to MAN to return to manual mode.
2.2.9 The timer will continue to count down if the door is opened.
2.3 USING THE APPLIANCE –FE3D & FE4D
2.3.1 Plug the appliance into a 13A socket and switch on the mains supply.
2.3.2 “PRE” is displayed, flashing. Press the timer knob within 5 seconds to begin a 160°C pre-heat cycle.
“Rdy” will flash when pre-heat temperature is attained.
2.3.3 Otherwise, after 5 seconds, manual operation, “MAN” is displayed. Press the temperature control
knob to select, rotate to desired temperature between 50°C and 260°C. Press to store.
2.3.4 Rotate the timer control knob to the desired cook time, rotate right to increase, (maximum “120”mins),
rotate left to decrease to “0”, or infinity “INF” (always on). Press to select and begin cooking.
2.3.5 During a cook cycle, the oven chamber light can be activated. Press and hold the temperature control
knob for 3 seconds, then release as light switches on. The light will switch off after 10 seconds.
Repeat as necessary.
2.3.6 During a cook cycle, depending on model, steam can be introduced into the oven. Press and hold the
temperature control knob for 5 seconds, release when “STM” is displayed. A 5 second steam injection
will begin. Repeat as necessary.
2.3.7 During a cook cycle, if the door is opened the fan and heating element will switch off, and timer will
pause. When the door is closed, the timer will resume counting down from the elapsed time. The
oven light will illuminate for 10 seconds.
2.3.8 Press and release the timer control knob to end timer or to stop alarm at cycle end.
2.3.9 When finished, press and hold the timer control knob to return to standby, “Sby” is displayed.

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PRESET PROGRAMS
2.3.10 The appliance has 5 pre-set programs & 5 user-defined program options.
P1:
Meat portions
Stage 1
Temperature 220°C
Convection Only 8 mins
Stage 2
Convection with Steam 5 sec burst
Stage 3
Convection Only 3 mins
Stage 4
Convection with Steam 5 sec burst
Stage 5
Convection Only 4 mins
P4:
Danish Pastries / Croissants - Cook from
frozen
Stage 1
Temperature 160°C
Convection Only 5 mins
Stage 2
Convection with Steam 5 sec burst
Stage 3
Convection Only 5 mins
Temperature 170°C
P2:
Baked Potatoes
Stage 1
Temperature 220°C
Convection Only 30 mins
Stage 2
Convection with Steam 5 sec burst
Stage 3
Convection Only 15 mins
P3:
Scones
Stage 1 only
Temperature 200°C
Convection Only 15 mins
P5:
Bakes and Pies
Stage 1
Temperature 185°C
Convection 8 mins
Stage 2
Temperature 200°C
Convection 5 mins
2.3.11 To select a pre-set program P1 –P5,
•From standby, press timer control, ignore preheat option, “MAN” appears.
•Rotate temperature control clockwise and press to select “PRG”
•Rotate temperature control; until desired program number is displayed, e.g., “P1”
•Press timer control to select and begin program.
2.3.12 User-defined programs P6 –P10, are set-up as follows -
•From “MAN”, rotate the temperature control clockwise, “PRG” appears. Press to select.
•Rotate temperature control to desired program number, i.e., “P6”, press to select.
•Preheat option “PRE” is displayed, rotate and press the timer control to select “Yes” or “No”.
•If “Yes”is selected, rotate and press timer control to select pre-heat time.Rotate and press
temperature control to select pre-heat temperature.
•If steam function is available, “STM” appears, rotate timer control to select “Yes” or “No”.
•If “Yes” is selected, rotate and press timer control to select the number of 5-second steam pulses
required during the cook cycle (0-10 maximum).
•Then select time when each pulse is initiated, for example “P1”. Rotate and press timer control to
select time of steam pulse during cook cycle, i.e., “15” for 15 minutes after start of cook cycle.
Repeat for all pulses.
•Once complete, “GO>” flashes, press timer control to store and begin program. Press and hold timer
control to stop and return to standby.
•Repeat for all required programs.

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2.4 USING THE APPLIANCE –LOADING
TO AVOID SCALDING, DO NOT USE LOADED CONTAINERS
WITH LIQUIDS OR FOOD THAT BECOMES FLUID AFTER
COOKING ABOVE A HEIGHT FOR WHICH THE CONTENTS
CAN EASILY BE VIEWED
The FE-series ovens are supplied with wire racks to fit within the shelf supports.
The various models are designed to take the following tray sizes:
Model
Wire rack
Quantity
Wire rack
width
1/1 Gastronorm
2/3
Gastronorm
Shelf
Positions
½ sheet
FE2M
3
460 mm
N/A
On wire
racks
3
Directly in shelf
hanger runners
FE3D
3
460 mm
N/A
On wire
racks
3
Directly in shelf
hanger runners
FE4M
4
525 mm
Directly in shelf
hanger runners
On wire
racks
4
On wire racks
FE4D
4
525 mm
Directly in shelf
hanger runners
On wire
racks
4
On wire racks
Once oven has been pre-heated to the desired temperature load oven quickly to minimise heat loss.
The temperature and amount of food loaded will affect the optimum temperature setting and cook times.
Overloading will affect cooking performance.
NOTE: The convection ovens are fitted with a thermal safety device. This will stop the heating of the
appliance if it becomes overheated. This appliance will always fail safe.
If the thermal safety device has activated, it may be re-set (see section
7.13). If it re-activates, contact a suitably qualified service engineer.
The reason for overheating must be identified & resolved before
returning the appliance to service.

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3.0 CLEANING AND MAINTENANCE
BEFORE ATTEMPTING ANY MAINTENANCE, ISOLATE THE APPLIANCE AT THE MAIN
SWITCH AND TAKE STEPS TO ENSURE THAT IT IS NOT INADVERTENTLY SWITCHED ON.
MAINTENANCE CHECK
Regular servicing of the appliance should be undertaken to ensure correct operation, it is
functioning as intended, and safe to use. We recommend servicing after 2,500 hours
of use, or annually, whichever comes first.
Any maintenance schedule should be carried out in accordance with SFG20 Maintenance
Schedule. Should any issues with the integrity of the components be identified these
should be replaced. If the appliance is not considered safe the unit should be removed from service and the
responsible person advised why the unit is not safe to use and what remedial action is needed.
Contents of the maintenance schedule should be agreed with the maintenance provider.
When removing heavy items to aid cleaning or maintenance particular care should be taken. A manual
handling risk assessment is the best way to determine the level of risk to anyone using or maintaining this
equipment. To help with such an evaluation we have included the weights of individual components that
may present significant risk.
For further help and information on manual handling and associated risk assessment please refer to the
Health and Safety Executive website; www.hse.gov.uk document ref: manual handling at work INDG143.
International customers should default to the health and safety guidelines provided by your government
body.
Other useful references for health and safety issues:
•www.hse.gov.uk
•Essentials of health and safety at work ISBN978
•Noise at work INDG362
•Safe systems of work
•Other notes added to the body of the instructions

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3.1 CLEANING
BEFORE ANY CLEANING IS UNDERTAKEN, ISOLATE THE
APPLIANCE FROM MAINS POWER SUPPLY AT ISOLATOR
SWITCH.
SUITABLE PROTECTIVE CLOTHING MUST BE WORN WHEN
CLEANING THIS APPLIANCE.
THE APPLIANCE MUST NOT BE STEAM CLEANED OR CLEANED
WITH A WATER JET. DO NOT USE ACID OR HALOGEN-BASED
(E.G. CHLORINE) DESCALING LIQUIDS, FLAMMABLE LIQUIDS,
CLEANING AIDS OR CLEANING POWDERS.
FAILURE DUE TO LACK OF PROPER CLEANING IS NOT
COVERED BY WARRANTY.
NOTE: All surfaces are easier to clean if spillages are removed before becoming burnt on, and the
appliance is cleaned daily.
It should be noted that certain scouring pads including nylon types can easily mark stainless steel. Care
should be exercised during cleaning process. When rubbing stainless steel with a cloth, always rub in the
direction of the grain.
NOTE: Do not use any abrasive or corrosive chemicals or detergents on any of the surfaces.
3.1.1 Switch off appliance and cool down.
3.1.2 Remove shelves and both oven shelf supports.
3.1.3 Soak these in a sink filled with hot soapy water.
3.1.4 Clean oven chamber with a mild cleaning detergent & sponge, microfibre cloth.
3.1.5 Use a scouring pad to scrub components being soaked in sink.
3.1.6 Rinse parts thoroughly after scrubbing and dry.
3.1.7 Replace shelf supports and shelves within oven cavity.
3.1.8 Clean door glass surfaces with a mild cleaning detergent & sponge or microfibre cloth. Wipe dry.
3.1.9 To access between glass surfaces, open the door, carefully lift inner glass panel using finger tab
located on the inner glass frame, and pull gently to open. Clean and wipe dry as in 3.1.8 above.
To close, gently lift & push inner panel back towards door frame, & lower on to locating pins.
Please refer to
falconfoodservice.com/info-centre/falcon-tv/cleaning guides/cleaning-guides-ovens-and-hobs
for a detailed instructional guide & video.

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4.0 SPECIFICATION
4.1 APPLIANCE WEIGHT TABLE
APPLIANCE
UNIT WEIGHT (kg)
PACKED WEIGHT (kg)
FE2M
41kg
50kg
FE3D
48kg
57kg
FE4D
53kg
68kg
FE4M
55kg
70kg
4.2 TECHNICAL DATA TABLE
FE2M
CURRENT
POWER
PHASE
MIN (A) @ 230V
MAX (A) @ 230V
ACTUAL (A) @
230V
(kW) @ 230V
L1
7.8
9.1
8.7
2
FE3D/FE4D/FE4M
CURRENT
POWER
PHASE
MIN (A) @ 230V
MAX (A) @
230V
ACTUAL (A) @
230V
(kW) @ 230V
L1
10.4
12.1
11.5
2.65
IF ANY CURRENT IS OUT WITH THESE TOLERANCES, THE
CAUSE MUST BE INVESTIGATED AND RECTIFIED.

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5.0 DIMENSIONS / CONNECTION LOCATIONS
FE2M
FE3D
Electrical connection location
Electrical connection location

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FE4D & FE4M
Electrical connection location